oet-010 manufacturing processes tag rubric met · pdf filelecture handout exam 3, lab lecture...
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Working document. P a
OET-010 Manufacturing Processes TAG Rubric MET
Objective
5. Demonstrate
appropriate safety
procedures and
methods in a
manufacturing setting.
COURSE OUTLINE
SURVEY OF MANUFACTURING PROCESSES INSTRUCTOR: STEVE SYKES
Mon/Wed 2:30PM – 5:15PM OFFICE: 778-7946 (Room 434)
TEXT: MODERN MANUFACTURING PROCESSES
SME - DAVID L. GOETSCH Email:[email protected]
WEEK DATE LAB/ACTIVITY LECTURE/DEMONSTRATION ASSIGNMENTS
WEEKLY SCHEDULE OF TOPICS, ACTIVITIES, AND ASSIGNMENTS
1
2
3
4
5
6
7
8
*
9
10
11
12
13
14
15
16
1/12
1/19-21
1/26
2/02
2/09
2/16
2/23
3/02
3/09
3/16
3/23
3/30
4/06
4/13
4/20
4/27
5/04
Lecture
Lecture
Lecture
Exam 1,
Lecture
Lecture
Lab
Exam 2
Spring Break
Lecture
Lecture/Lab
Lecture
Exam 3, Lab
Lecture
Lecture/Lab
Lecture/Lab
Exam 4
Brief overview of course
Introduction of Manufacturing Processes
Manufacturing Safety
Engineering Materials, Metals, Physical Metallurgy
Heat Treatment
Welding/Related Processes
Welding Related Processes
Welding Symbols
Welding Lab
-------------------------------------------------
Pattern Making, Casting Processes
Sand Castings
Sand Castings (lab)
Field Trip
Metrology, Metal Cutting Theory
Turning Processes/
Milling Processes
Final’s Week
Manufacturing Research Presentation
Chap. 1,17
HO
Chap. 2
Chap. 7
Chap. 14
Chap. 14
Hand-out
----
Chap. 5
Handout
Handout
----
Chap. 9
Chap. 9
Chap. 10
Manufacturing Safety
1. Remember that the shop is a place for work, not horseplay, a. Any tricks or pranks are dangerous to you and your friends. b. Do not be responsible for sending a fellow student to the hospital by playing a practical
joke. For one moment of laughter, you will pay with a lifetime of regret.
2. Whenever possible, use the buddy system when working at a difficult task.
3. Dress safely.
a. Roll up your sleeves, tuck in or remove your tie, and wear a shop coat or an apron b. Remove all jewelry, including rings and watches.
A watchband, for example, can catch in moving machinery
c. Keep your hair cut short or out of the way. Long hair around moving parts is dangerous and must be covered with a net or cap.
d. Always wear special protective clothing when working in the welding, forging, and foundry areas.
Important Safeguards
Important Safeguards
4. Protect your eyes and ears. a. Wear goggles or a shield whenever there are sparks.
You only have two eyes. Protect them.
b. Wear safety glasses when grinding or buffing or whenever there is danger of flying chips c. Wear special goggles or a shield for gas and arc welding. d. Wear goggles and protective clothing when pouring hot metal in the foundry or when
working with acids. e. Wear ear protection whenever shop noise is loud enough to damage ears
5. Take proper care of hand tools.
a. Most accidents are caused by incorrect use of hand tools or poor tool maintenance. Leaving scraps of metal lying around is always a hazard.
b. Dull tools are dangerous. Always keep tools sharp.
Important Safeguards
6. Use tools correctly. a. Choose the right tool or equipment for the job.
The work can then be done faster and more safely.
b. There is always a right and a wrong way to use a tool. Learn to use a tool the right way
c. Never carry sharp tools in your pockets.
7. Use portable electric hand tools correctly.
a. These tools operate on 110 volts. This voltage can kill or cause a serious shock or burn under certain conditions.
b. Always check the electric hand tool before using it. Make sure the cord is in good condition and that it does not have a broken plug or switch.
c. Always keep the cord away from oil or hot surfaces. d. Never use electric tools around flammable vapors and gases.
This could cause an explosion.
e. Always be sure that your hands are dry when using an electric hand tool.
Important Safeguards
8. Observe safety rules when running machines. a. Always follow the safety rules given in each unit on each machine. b. Stop the machine before oiling, lubricating, or adjusting. c. Never feel the surface of metal while it is being machined. d. Clean chips off with a brush-never with a rag or your hand. e. Never allow anyone to stand near the machine you are using. f. Never use measuring tools on metal while it is being machined. g. Keep the guards in place.
They were put there for your protection.
9. Be a good housekeeper.
a. Do your part in keeping the shop clean and in order. b. Clean the tool or machine after using it. c. Put away all tools and accessories d. Wipe up any oil or grease on the floor. e. Get rid of waste materials. f. Put your work away at the end of the period. g. A clean shop is likely to be a safe shop.
Do not wait for someone else to clean up
Important Safeguards
10. Ask for first aid every time you need it. a. Do not laugh off a small injury or burn.
Get first aid no matter how slight the injury. Infection may start many days after you scratch your hand.
b. Report every accident to your instructor. If necessary, he or she will send you to the school nurse or to a doctor.
c. A small burn, a metal sliver in your finger, or a cut can easily cause blood poisoning. A piece of metal in the eye can cause blindness. Don't believe it never happens; each year there are over 153,000 eye injuries to students.
Whenever you are involved in any shop activity, remind yourself of these basic
rules of safety, and practice them: (1) dress properly (2) know your job (3) and do your job correctly.
Ouch!
Working document. P a
OET-010 Manufacturing Processes TAG Rubric MET
Objective
6. Demonstrate
proficiency in the use
of measurement
instruments.
COURSE OUTLINE
SURVEY OF MANUFACTURING PROCESSES INSTRUCTOR: STEVE SYKES
Mon/Wed 2:30PM – 5:15PM OFFICE: 778-7946 (Room 434)
TEXT: MODERN MANUFACTURING PROCESSES
SME - DAVID L. GOETSCH Email:[email protected]
WEEK DATE LAB/ACTIVITY LECTURE/DEMONSTRATION ASSIGNMENTS
WEEKLY SCHEDULE OF TOPICS, ACTIVITIES, AND ASSIGNMENTS
1
2
3
4
5
6
7
8
*
9
10
11
12
13
14
15
16
1/12
1/19-21
1/26
2/02
2/09
2/16
2/23
3/02
3/09
3/16
3/23
3/30
4/06
4/13
4/20
4/27
5/04
Lecture
Lecture
Lecture
Exam 1,
Lecture
Lecture
Lab
Exam 2
Spring Break
Lecture
Lecture/Lab
Lecture
Exam 3, Lab
Lecture
Lecture/Lab
Lecture/Lab
Exam 4
Brief overview of course
Introduction of Manufacturing Processes
Manufacturing Safety
Engineering Materials, Metals, Physical Metallurgy
Heat Treatment
Welding/Related Processes
Welding Related Processes
Welding Symbols
Welding Lab
-------------------------------------------------
Pattern Making, Casting Processes
Sand Castings
Sand Castings (lab)
Field Trip
Metrology, Metal Cutting Theory
Turning Processes/
Milling Processes
Final’s Week
Manufacturing Research Presentation
Chap. 1,17
HO
Chap. 2
Chap. 7
Chap. 14
Chap. 14
Hand-out
----
Chap. 5
Handout
Handout
----
Chap. 9
Chap. 9
Chap. 10
KEY WORDS
CALIBRATION – Comparison
METROLOGY – Science of Measurement
TRACEABILITY – Unbroken Chain of Comparisons
UNCERTAINTITY – Error in Measurement
ACCREDITATION – Third Party Ascertain
CALIBRATION INTERVAL – Equipment Remains Reliable
MFG 110S
Center-line Distance
B C
A
A. ____________
B. ____________
C. ____________
Inside Diameter
S1 S2
S3
13
A
B
C
D
E
F
I.D.
I.D.
Block
14
A
B
D
C
Flange
15
Counter-Bore I.D.
Counter-Bore Depth
A
B
C
O.D.
D
16
A
B
C
D E
F
H G
A._______
B._______
C._______
D._______
E._______
F._______
G._______
H._______
Lab Practice
Lab Practice
Met 110S
?
1. _______
2. _______
3. _______
4. _______
5. _______ Angle ?