obsolescence management partner...© 2018 awb-group.com complex and difficult parts made of super...

awb-group.com© 2018 awb-group.com©2018

obsolescence management partner

awb-group.com© 2018

different companies but everywhere and everytime the best quality

companies of the AWB group

• Manufacturer of precision parts for the aerospace industry

• LOCATION: Lampertheim (De)

• FOUNDED: 2015

• Manufacturer of safety precision parts and special tools

• LOCATION: Lampertheim (De)

• FOUNDED: 1995

• Manufacturers of large components

(welding + machining)

• LOCATION: Karlovy Vary (Cz)

• FOUNDED: 1997


company

• Specializing in the manufacture and assembly of complex machine parts

and assemblies made of special materials

• Production of special tools for assembly and inspection of turbines

• Production of precision components made of high-temperature resistant

materials (Inconel®, Hastelloy®, Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production

• Container: design and construction of mobile workshops, spare parts

containers and special containers


complex and difficult parts made of super alloys

products - parts

• part made of 2.4733 (Hayns 230®) & 2.4856 (Inconel 625)

• part made of 2.4668 (Inconel 718®)

• part made of 2.4634 (Nimonic 105®)


product sample

• Part made from 2.4665 (Hastelloy X)

• Part made from 2.4856 (Inconel 625)

• Part made from 2.4952 (Nimonic 80A)

awb-gmbh.de

products - parts


process & material range

Milling

• Max. part size:

500mm x 500mm x 500mmReaching autumn 2020 we will get a newmachine with following diameters

800mm x 900mm x 620mm

40” x 40” x 40”

• Lot size: 1 – 2.000

Turning

• Max. part size:

Ø 350mm x 500mm

Ø 14” x 40”

• Lot size:

1 – 10.000

production

• Nickel based alloys

• Titanium

• Titanium Aluminide

• Stainless Steel

• Carbon Steel

• Aluminum

• New: Iron-Aluminide


AWB processes & with our certified partners

production

Milling (5-axis)

Turning

EDM

Sheet metal forming

3D PrintingGrinding

Heattreatment

Surface technology Waterjetcutting (5-axis)

Laserprocessing


material range

Light to heavy

Titanium: density

4,5 g/ccm

Triamet: density

17 g/cm

competence

Soft to hard

Aluminium:

Rm 200 N/qmm

Steel 1.2842:

62 HRC

Hot- & acid-resistance

Alloy 600

Alloy718

(reipitation-hardened)

Haynes 230

Nimonic 110

• Nickel based alloys

• Titanium

• Titanium Aluminide

• Stainless Steel

• Carbon Steel

• Aluminum

• New: Iron-Aluminide


inside the company

production

• Self-examination at the workplace

• 5 -axis milling • Measuring room -Quality Inspection


our standards will be your advantage

certificates


lift off

AWB Aviation – closer to the sky

• Specializing in the manufacture and assembly of complex machine

parts and assemblies made of special materials for Aerospace

Industry

• Approved as a supplier for the aerospace

• Production of precision components made of high-temperature

resistant materials (Inconel®, Hastelloy®, Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production


obsolescence

C160 Tornado CH 53


product portfolio

stationary gas turbines:

nozzels, shouds

blades, liner segments

seals …

(more than 5.000 part numbers)

flying parts:

landing gear parts

piping parts (turbine)

shrouds

LPT stator

portfolio

running aviation R&D parts:

fuel cell valve block (APU)

piping parts (turbine, wing)

blades from TiAl, FeAl R&D

Erosion shields from titanium

Locking bold


complex and difficult parts made of super alloys

products - parts

• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades


different projects

3D design project „additive manufacturing“

•Im-Penta •Wi-Ro •Flue-Sti


different projects

3D printing project and postprocessing & obsolescence

AWB Aviation processes the functional surfaces of AM manufactured components which fit into the alloy and complexity structure of the field of competence.

For the most common processes:

•Selective Laser Melting

•Electron Beam Melting

•Laser Engineering Net Shape

•Electron Beam AdditiveManufacturing

"Obsolescence Strategy" business model of AWB Aviation

Obsolescence components are considered like small series to prototypes to zero.


Unique identification

direct part marking (DPM)

Parts are permanently marked with high end laser systems for live time traceability and counterfeit protection

SPEC 2000US MIL STD 130N, NATO STANAG 2290 GS1 DPM


targets

steps4future

AWB Aviation as a machining partner:

• Machining of engine components• Manufacturing of aircraft parts made from special alloys• Building special components for helicopters• Prototypes for novel drives systems (hydrogen valves, fuel cells ...)• Define processing strategies and competencies of TiAl and FeAl• Post-processing of additive manufacturing aircraft parts• Special components for Unmanned Combat Aerial System (UCAS)


• Aircraft or is at end of specific life circle or has a longer useful life than originally planned

(and agreed upon with current suppliers)

• less systems in operation as at the beginning of life circle

• spare parts in prototype quantities

current-situation

Todays situation


Because:

• EN 9100 certified

• Huge production know-how

• Production of small quantity series / single parts

• competence processes to reproduce

• willingness to provide investment and resources;

• although the number of parts decreasing views (end of the product life cycle; ROI)

• capacity to support for an exit strategy

AWB Aviation: your partner for your spare parts

competence


engines

example


targets

steps4future

AWB Aviation as MRO-Shelter-Unit:

Conception and construction of special containers as• Workshop and repair service 4 oldster• Parts supply and logistics 10 to 0 parts• Repair workshop with additive manufacturing for special parts• Autonomy Supply Units (power plant, hydrogen production ...)• Special solutions with safety equipment• Country supply systems• Reconnaissance and monitoring station• Air and Missile Defense (AMD) container system• Air-conditioned level regulate containers with marking and quality inspection

equipment. (3D measurement, contour and roughness recording, Borescope...)


different projects

special needs – special solutions

• 20 feet high cube container for military use – with special coating

• 20 feet high cube container with electronic access control panel (PIN/ card)

• 20 feet container with heavy-duty crane system included – for desert use


example

mobile control modules for monitoring with drones and drone defense


more than a certificate

EN 9100:2016 / EN 9001:2015


• German Aerospace Industries Association

memberships

memberships in associations

• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)

• The DWT is a DIALOG and INFORMATION PLATFORM for all

questions of security and defence policy as well as defence

and security technology.


memberships in associations

• State of Hesse Aviation Network

• Integration and relationship network in the technological domain of machining

memberships


Business Development

contact

Thomas Röser

+49 (0) 6206 - 94 28 24+49 (0) 151 - 16 33 42 08

[email protected]

mailto:[email protected]

http://www.awb-aviation.com/

obsolescence management partner...© 2018 awb-group.com complex and difficult parts made of super...

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