awb-group.com© 2018 awb-group.com©2018
obsolescence management partner
awb-group.com© 2018
different companies but everywhere and everytime the best quality
companies of the AWB group
• Manufacturer of precision parts for the aerospace industry
• LOCATION: Lampertheim (De)
• FOUNDED: 2015
• Manufacturer of safety precision parts and special tools
• LOCATION: Lampertheim (De)
• FOUNDED: 1995
• Manufacturers of large components
(welding + machining)
• LOCATION: Karlovy Vary (Cz)
• FOUNDED: 1997
awb-group.com© 2018
company
• Specializing in the manufacture and assembly of complex machine parts
and assemblies made of special materials
• Production of special tools for assembly and inspection of turbines
• Production of precision components made of high-temperature resistant
materials (Inconel®, Hastelloy®, Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
• Container: design and construction of mobile workshops, spare parts
containers and special containers
awb-group.com© 2018
complex and difficult parts made of super alloys
products - parts
• part made of 2.4733 (Hayns 230®) & 2.4856 (Inconel 625)
• part made of 2.4668 (Inconel 718®)
• part made of 2.4634 (Nimonic 105®)
awb-group.com© 2018
product sample
• Part made from 2.4665 (Hastelloy X)
• Part made from 2.4856 (Inconel 625)
• Part made from 2.4952 (Nimonic 80A)
awb-gmbh.de
products - parts
awb-group.com© 2018
process & material range
Milling
• Max. part size:
500mm x 500mm x 500mmReaching autumn 2020 we will get a newmachine with following diameters
800mm x 900mm x 620mm
40” x 40” x 40”
• Lot size: 1 – 2.000
Turning
• Max. part size:
Ø 350mm x 500mm
Ø 14” x 40”
• Lot size:
1 – 10.000
production
• Nickel based alloys
• Titanium
• Titanium Aluminide
• Stainless Steel
• Carbon Steel
• Aluminum
• New: Iron-Aluminide
awb-group.com© 2018
AWB processes & with our certified partners
production
Milling (5-axis)
Turning
EDM
Sheet metal forming
3D PrintingGrinding
Heattreatment
Surface technology Waterjetcutting (5-axis)
Laserprocessing
awb-group.com© 2018
material range
Light to heavy
Titanium: density
4,5 g/ccm
Triamet: density
17 g/cm
competence
Soft to hard
Aluminium:
Rm 200 N/qmm
Steel 1.2842:
62 HRC
Hot- & acid-resistance
Alloy 600
Alloy718
(reipitation-hardened)
Haynes 230
Nimonic 110
• Nickel based alloys
• Titanium
• Titanium Aluminide
• Stainless Steel
• Carbon Steel
• Aluminum
• New: Iron-Aluminide
awb-group.com© 2018
inside the company
production
• Self-examination at the workplace
• 5 -axis milling • Measuring room -Quality Inspection
awb-group.com© 2018
our standards will be your advantage
certificates
awb-group.com© 2018
lift off
AWB Aviation – closer to the sky
• Specializing in the manufacture and assembly of complex machine
parts and assemblies made of special materials for Aerospace
Industry
• Approved as a supplier for the aerospace
• Production of precision components made of high-temperature
resistant materials (Inconel®, Hastelloy®, Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
awb-group.com© 2018
obsolescence
C160 Tornado CH 53
awb-group.com© 2018
product portfolio
stationary gas turbines:
nozzels, shouds
blades, liner segments
seals …
(more than 5.000 part numbers)
flying parts:
landing gear parts
piping parts (turbine)
shrouds
LPT stator
portfolio
running aviation R&D parts:
fuel cell valve block (APU)
piping parts (turbine, wing)
blades from TiAl, FeAl R&D
Erosion shields from titanium
Locking bold
awb-group.com© 2018
complex and difficult parts made of super alloys
products - parts
• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades
awb-group.com© 2018
different projects
3D design project „additive manufacturing“
•Im-Penta •Wi-Ro •Flue-Sti
awb-group.com© 2018
different projects
3D printing project and postprocessing & obsolescence
AWB Aviation processes the functional surfaces of AM manufactured components which fit into the alloy and complexity structure of the field of competence.
For the most common processes:
•Selective Laser Melting
•Electron Beam Melting
•Laser Engineering Net Shape
•Electron Beam AdditiveManufacturing
"Obsolescence Strategy" business model of AWB Aviation
Obsolescence components are considered like small series to prototypes to zero.
awb-group.com© 2018
Unique identification
direct part marking (DPM)
Parts are permanently marked with high end laser systems for live time traceability and counterfeit protection
SPEC 2000US MIL STD 130N, NATO STANAG 2290 GS1 DPM
awb-group.com© 2018
targets
steps4future
AWB Aviation as a machining partner:
• Machining of engine components• Manufacturing of aircraft parts made from special alloys• Building special components for helicopters• Prototypes for novel drives systems (hydrogen valves, fuel cells ...)• Define processing strategies and competencies of TiAl and FeAl• Post-processing of additive manufacturing aircraft parts• Special components for Unmanned Combat Aerial System (UCAS)
awb-group.com© 2018
• Aircraft or is at end of specific life circle or has a longer useful life than originally planned
(and agreed upon with current suppliers)
• less systems in operation as at the beginning of life circle
• spare parts in prototype quantities
current-situation
Todays situation
awb-group.com© 2018
Because:
• EN 9100 certified
• Huge production know-how
• Production of small quantity series / single parts
• competence processes to reproduce
• willingness to provide investment and resources;
• although the number of parts decreasing views (end of the product life cycle; ROI)
• capacity to support for an exit strategy
AWB Aviation: your partner for your spare parts
competence
awb-group.com© 2018
engines
example
awb-group.com© 2018
targets
steps4future
AWB Aviation as MRO-Shelter-Unit:
Conception and construction of special containers as• Workshop and repair service 4 oldster• Parts supply and logistics 10 to 0 parts• Repair workshop with additive manufacturing for special parts• Autonomy Supply Units (power plant, hydrogen production ...)• Special solutions with safety equipment• Country supply systems• Reconnaissance and monitoring station• Air and Missile Defense (AMD) container system• Air-conditioned level regulate containers with marking and quality inspection
equipment. (3D measurement, contour and roughness recording, Borescope...)
awb-group.com© 2018
different projects
special needs – special solutions
• 20 feet high cube container for military use – with special coating
• 20 feet high cube container with electronic access control panel (PIN/ card)
• 20 feet container with heavy-duty crane system included – for desert use
awb-group.com© 2018
example
mobile control modules for monitoring with drones and drone defense
awb-group.com© 2018
more than a certificate
EN 9100:2016 / EN 9001:2015
awb-group.com© 2018
• German Aerospace Industries Association
memberships
memberships in associations
• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)
• The DWT is a DIALOG and INFORMATION PLATFORM for all
questions of security and defence policy as well as defence
and security technology.
awb-group.com© 2018
memberships in associations
• State of Hesse Aviation Network
• Integration and relationship network in the technological domain of machining
memberships
awb-group.com© 2018
Business Development
contact
Thomas Röser
+49 (0) 6206 - 94 28 24+49 (0) 151 - 16 33 42 08