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O 2 applications in Water & Waste Water Treatment National Seminar "Wastewater Treatment“ Starosel, Bulgaria September 29 th , 2016 Nevio Corna [email protected]

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O2 applications in Water &

Waste Water Treatment

National Seminar "Wastewater Treatment“

Starosel, Bulgaria

September 29th, 2016

Nevio Corna

[email protected]

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 2

SIAD in Europe

AUSTRIA

SIAD Austria

BOSNIA-HERZEGOVINA

ISTRABENZ PLINI

BULGARIA

SIAD Bulgaria

CROATIA

ISTRABENZ PLINI

DISUPLIN PORTO RE

CZECH REPUBLIC

SIAD Czech

HUNGARY

SIAD Hungary

ITALY

SIAD S.p.A.

ROMANIA

SIAD Romania

RUSSIA

SIAD Rus

SERBIA

ISTRABENZ PLINI

SLOVAKIA

SIAD Slovakia

SLOVENIA

ISTRABENZ PLINI

PLINARNA MARIBOR

UKRAINA

SIAD Ukraina

POLAND

SIAD Poland

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 3

SIAD in Bulgaria

Main Office

Depots

Filling Station

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 4

SIAD – O2 pipelines for WWT

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 5

Pure O2 Technologies in Water Treatment

O2 use in biological waste water treatment

O2 for ozone production

• COD, surfactants, color removal

• Improvement on BOD/COD ratio

• Disinfection, micro-pollutants

Sludge treatment / minimization

• Ozonolysis

• Aerobic digestion

O2 for bioremediation of contaminate sites

O2 enhanced thermal treatment (incineration)

Supercritical Water Oxidation

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 6

The Oxygen role in water treatment

Biological reactor

Secondary

clarifier

Tertiary

treatment

Aerobic

digestion

Primary

clarifier

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 7

Oxygen transfer

In order to perform the biological process of organics absorption, the biomass needs

OXYGEN to breath

Biomass can adsorb O2 only if it’s dissolved in water, not from gas bubbles.

AIR

It is necessary to transfer O2 inside the biological treatment basin

Pure O2

O2

D.O.

Also microorganisms needs to

breath

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 8

Why air has low O2 efficiency transfer?

Low concentration of O2 in AIR (21%)

Short permanence time of the air bubbles in water

O2 stripping effect due to the presence of large amount of N2

This lead to a poor efficiency of O2 mass transfer

only 10 ÷ 20% of O2 is dissolved in field conditions

Reduce the possibility to obtain high concentration of dissolved O2

typically no more than to 2 mg/l (ppm)

A low D.O. level prevents the sludge floc to be completed saturated

The floc is not completely active

the part of biomass not saturated with oxygen is “useless”

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 9

Benefits in pure Oxygen use

Increase plant treatment capacity

Easy adaption to load peaks

Low specific excess sludge production

Low electrical consumption

No aerosol and bad smells

Easy to adopt in existing basins

More than 500 units installed

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 10

SIAD solution The MIXFLO® system

Progetto”ICE” in mattoni di geo-brik by Accademia Belle Arti di Milano

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 11

The MIXFLO® system – Main components (1)

Progetto”ICE” in mattoni di geo-brik by Accademia Belle Arti di Milano

Centrifugal pump for mixed liquor pressurization (external or submersible)

Tubular oxygenator (plug flow reactor to obtain a “monophase” )

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 12

The MIXFLO® system – Main components (2)

Liquid-liquid eductor(s)

High O2 transfer efficiency > 95%

Power requirement: 0,2 ÷ 0,4 kWh/kgO2 (really transferred)

Mixing of the basin

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 13

The MIXFLO® system: external plants

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 14

The MIXFLO® system: submersible skids

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 15

Alternative O2 injection systems

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 16

Pure Oxygen applications

Upgrading of existing air systems

Seasonal WWTPs fruits and vegetables

dairy industries

sweets / ice creams

soft drinks

wineries

distilleries

sugar refineries

touristic towns

High load chemical/petrochemical

pharmaceutical

pulp & paper

landfill leachate treatment

biodiesel

food industry

slaughterhouses

meat processing

syrups / creams

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 17

LAB SCALE TESTS:

- Biological tests: Activated sludge, biofilm carriers

(MBBR), membrane (MBR) – respirometry

- Chemical or chemical / physical tests: pollutant

removal with ozone or AOP, phosphorous removal,

pH correction, activated carbon, etc.

GOAL

• Support service to customers

• Feasibility of the processes with indication of:

Inlet & outlet pollutant concentration

Pollutant removal performances

• Support to customers for plant operation

SIAD Lab – Feasibility studies and lab tests

National Seminar "Wastewater Treatment”

Starosel – September 29th, 2016 18

Industrial Pilot Plants