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Numerical and Experimental Investigation of the Flow-Induced Noise of a Wall Mounted Airfoil Paul Croaker, Danielle Moreau, Manuj Awasthi, Mahmoud Karimi, Con Doolan, Nicole Kessissoglou School of Mechanical and Manufacturing Engineering UNSW Australia

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Page 1: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Numerical and Experimental Investigation of the Flow-Induced Noise

of a Wall Mounted Airfoil

Paul Croaker, Danielle Moreau, Manuj Awasthi, Mahmoud Karimi, Con Doolan, Nicole Kessissoglou

School of Mechanical and Manufacturing Engineering UNSW Australia

Page 2: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Motivation for current work

• Previous work on wall mounted airfoil flow-induced noise

– Experimental measurements

– Hybrid RANS-BEM technique

• Current experimental and numerical investigation

– Experimental and numerical flow data

– Numerical prediction of flow-induced noise

• Conclusions

Overview

Page 3: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Physically interesting case study

– Trailing edge noise

– Tip vortex noise

– Turbulence – leading edge interaction noise

• Moreau et al. 2016 demonstrated that the tip vortex noise scales with M 7.5

– Low to moderate Reynolds numbers and low Mach number flows

– Expect scaling to be closer to M 6 (surface dipoles) or M 5 (sharp edge)

– Noise generating mechanism clearly complex and interesting

Wall Mounted Airfoil Study

Page 4: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow

– Successfully predicted the sound generated by the wall mounted airfoil

– Lack of experimental flow data made it difficult to fully validate the model

• Devised an experimental and numerical study into the flow around and noise generated by a finite wall mounted airfoil

– Gain a deeper understanding into the tip noise mechanism

– Generate validation data for the RANS-BEM technique

Wall Mounted Airfoil Study

Page 5: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Reynolds Averaged Navier Stokes

– Computational aeroacoustic methods based on LES are time demanding

– LES techniques have a significant data storage and processing burden

– RANS based approaches are computationally efficient

RANS-BEM Motivation

LES

RANS

Page 6: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Boundary Element Method

– Scattering from simple geometries using analytical Green’s function

– Extended by multiple scattering concept to include finite aerofoils

– BEM required to consider complex geometries or thick section aerofoil or hydrofoils

Hybrid RANS-BEM – Motivation

S831 Profile

Page 7: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Reynolds Averaged Navier Stokes

– Only provides a statistical representation of turbulence

– Lacks knowledge of phase relationship between flow noise sources

• Boundary Element Method

– Requires the incident field on the body due to the flow noise sources

– Predicts the acoustic field scattered by the body

– Phase relationship between flow noise sources vital in accurate calculation of scattered field

Hybrid RANS-BEM – Challenges

Page 8: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• Reynolds Averaged Navier Stokes

– Only provides a statistical representation of turbulence

– Lacks knowledge of phase relationship between flow noise sources

• Boundary Element Method

– Requires the incident field on the body due to the flow noise sources

– Predicts the acoustic field scattered by the body

– Phase relationship between flow noise sources vital in accurate calculation of scattered field

Hybrid RANS-BEM – Challenges

Page 9: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

• RANS-based Statistical Noise Sources

– Accounts for phase relationship between flow noise sources through two point space-time correlations

– The space-time correlations are derived from the RANS-based turbulence statistics

Phase Relationship from RANS

Page 10: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

Page 11: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

Source, b

Far-field point,

,

Page 12: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

Far-field point,

,

Source, c

Page 13: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

, , ∗ ,

, Φ , , , ,

Page 14: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

ls, ωs, us

Page 15: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

RANS-BEM Solution Procedure

• Velocity cross-spectra approximated from RANS turbulence statistics

– Requires extensive validation and empirical constant tuning

– Experimental and high-fidelity numerical flow and noise data required to achieve this

• Scattered sound field calculated for each flow noise source separately

• Total far-field acoustic power spectral density obtained by combining individual source contributions based on velocity cross-spectra

Page 16: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Finite Wall Mounted Foil

Moreau, DJ, Doolan, CJ, Alexander, WN, Meyers, TW and Devenport, WJ 2016, ‘Wall-mounted finite airfoil-noise production and prediction’, AIAA Journal, vol. 54, 5, pp. 1637–1651.

Page 17: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Flow Structures

Page 18: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Flow Structures - Tip

Page 19: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Characteristic Scales - Tip

z/s = 0.95

z/s = 0.975

Page 20: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Characteristic Scales - Tip

z/s = 0.9875

z/s = 1.0

Page 21: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Characteristic Scales - Tip

z/s = 1.0125

z/s = 1.025

Page 22: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Far-Field Acoustic Power Spectral Density

Moreau, DJ, Doolan, CJ, Alexander, WN, Meyers, TW and Devenport, WJ 2016, ‘Wall-mounted finite airfoil-noise production and prediction’, AIAA Journal, vol. 54, 5, pp. 1637–1651.

Page 23: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Source Contribution Regions

Page 24: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Trailing and Leading Edge PSD

Trailing edge Leading edge

Page 25: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Junction and Tip PSD

Junction Tip

Page 26: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Conclusions of RANS-BEM work

• Hybrid RANS-BEM technique to predict flow-induced noise from wall mounted airfoil

• Velocity cross-spectra approximated from RANS turbulence statistics

• BEM used to calculate the scattered sound field

• Good comparison of results with experiment

Page 27: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Conclusions of RANS-BEM work

• Lack of available hydrodynamic validation data

• Need an extensive experimental and high-fidelity numerical dataset to

– Validate RANS-BEM technique

– Inform RANS-BEM model parameters

Page 28: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Current Numerical and Experimental Investigations

• Finite wall-mounted airfoil studied

– NACA0012 section airfoil

– Chord of 0.2m

– Span of 0.2m

– Trailing edge thickness of 3mm

• Flow velocity of 20 m/s

– Reynolds number of 274,000

– Mach number of 0.06

Page 29: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Experimental Investigation at UNSW

• Perform flow and noise calculations on finite wall-mounted airfoils in the UNSW Anechoic Wind Tunnel

Page 30: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Experimental Investigation at UNSW

Page 31: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Experimental Investigation at UNSW

• Single hot wire measurements taken in the near wake of the airfoil at various spanwise locations

– Mean flow and turbulence statistics

– Spectral content of fluctuating velocities

Page 32: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Experimental Investigation at UNSW

• Acoustic measurements are currently not possible due to excessive background noise levels

– New fan and motor are being installed

– Outlet ductwork modifications including muffler are being installed

– Facility will be ready for acoustic measurements from June 2017

Page 33: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

High-fidelity Numerical Simulations

Page 34: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

High-fidelity Numerical Simulations

• Structured mesh with approximately 11 million cells

– y+ ~ 1

– Spanwise and streamwise resolution less refined

• Numerical discretisation schemes

– Second order backward differencing in time

– Second order central differencing in space, with 10% blending of second order upwind differencing

• Pressure and velocity coupling achieved using the PISO algorithm

Page 35: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Flow Structures

Tip Vortex

Transition to Turbulence

Trailing Edge Turbulence

Horseshoe Vortex Rollup

Laminar Flow over Leading Edge

Page 36: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Mean flow statistics at 50% span

Page 37: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Velocity Autospectral Density at 50% span

y = 0 mm y = 2 mm

Page 38: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Mean flow statistics at 75% span

Page 39: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Velocity Autospectral Density at 75% span

y = 0 mm y = 2 mm

Page 40: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Mean flow statistics at 97.5% span

Page 41: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Velocity Autospectral Density at 97.5% span

y = 0 mm y = 2 mm

Page 42: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

High-fidelity flow noise prediction

• Flow-induced noise sources extracted from LES data based on Lighthill’s acoustic analogy

• Pressure wave propagation from flow noise sources to the airfoil predicted

– Uses a near-field propagation algorithm which regularises the singular integrals

• Boundary element model used to predict the scattered and total acoustic fields

– Acoustic pressure predicted 1m perpendicular to airfoil surface at a height equal to the span

Page 43: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Boundary element model

Page 44: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Far-field pressure

Page 45: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Far-field pressure

Blunt trailing edge vortex shedding

Low frequency noise caused by laminar to turbulence transition

Page 46: Numerical and Experimental Investigation of the Flow ... · • Croaker et al. 2016 derived a hybrid RANS-BEM technique to predict flow-induced noise produced by bodies in flow –

Conclusions

• Experimental and numerical investigation of flow around a wall mounted airfoil

– Experimental results exhibit a slight asymmetry which suggests airfoil is not aligned perfectly with 0 degrees

– Numerical results show reasonable results directly behind the airfoil, however a more rapid drop-off is observed transversely through the wake

• High-fidelity prediction of the flow induced noise

– Remains to be validated with experimental measurements

• Grid refinement study underway to improve grid resolution in streamwise and spanwise directions