npi flow chatrs

NPI process flow chart

Customer MPB

PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※ ※ ※

New product PM receive NPI information

Assign FPL

Set up NPI team

MPB NPI plan 1.Resource plan 2.NPI Schedule 3.Sample plan 4.NPI risk Plan 5.NPI Training Plan 6.Ramp up plan

NPI build preparation 1.Engineering documents 2.Material preparation 3.Tool preparation 4.Equipment Function Check 5.Test SW Check 6.Training 7.Line Set up 8.Calibration 9.GR&R

Confirm

NPI Build

NPI build report

Confirm

LV

Ramp up

Need to update

OK

OK

Need another build

NPI process flow chart

MPB


NPI build preparation 1.Engineering documents 2.Material preparation 3.Tool preparation 4.Equipment Function Check 5.Test SW Check 6.Training 7.Line Set up 8.Calibration 9.GR&R

Foxconn International Holdings Ltd

SMT NPI build flow chart

系統名稱(SYSTEM): 主題(SUBJECT):

產品開發作業系統 Product Development Procedure

新產品導入作業辦法 New Product Introduction Procedure

客戶Customer

市場 PM 工程 ME

NPICustomer production

Inventory

Receive NPI

Get the related specification and documents of process

Kick-off meeting and make NPI schedule

Making CQP and related engineering document

OK

NG

Fixture Preparation

Make the first evaluation on the possibility(Evaluate Equipment/process

capability)

Coresponding related departments principal and making up NPI team

Training

Product Introduction Meeting (review meeting)

Approval by CustomerApproval

※ ※ PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※

NPI report

Confirm Notice custormer

Review

CMOAG-0015

PAGE 8 OF 11 REV E

SMT NPI build flow chart

文件編號(DOCUMENT NO):


企劃 PMC 品管 QA 資訊 IT SMT 制造

Empty

Inventory

Feeding

NG

OK

NG

Buyer

Kick-off meeting and make NPI schedule

OK

Material preparation

SMTprogram making

SMTprogram adjustment

ESD check

SMD Process Check

Program and parameter Check

SIP Preparation

Product Introduction Meeting (review meeting)

SFC ready


IQC check

Check Engineering documents

PROPRIETARY INFORMATION OF FOXCONN INTERATIONAL HOLDINGS LTD. ※ ※

Delivery

NG

LCR Meter

First production making

Pilot Run

V/I V/I

Repair

Discarding

Unrepairable

Repairable

OK

OK

NG

Double sides board making

SMTprogram adjustment

OK

Compare with golden sample

OK

NG


CMOAG-0015

PAGE 10 OF 11

ENO NPI build flow chart

Customer PM ME QA

系統名稱(SYSTEM): 主題(SUBJECT): 文件編號(DOCUMENT NO)



TE

NPICustumerProduct

Receive NPI

Get the related specification and

documents of process

Kick-off meeting and make NPI planning


OK

NG

Fixture Preparation

download software to

server

get reference phone

feasibility evaluation for new

product

Coresponding related departments principal and

making up NPI team

ESD check

ENO process check

check version of HWID/SWID/Test plan

SIP Preparation

Training

NPI report

Product Introduction & review Meeting

Check Engineering documents


Receive HWID,SWID,TEST Plan

GR&R

Failure analysis& adjust tester

IQC check

Approval

OK

NG

evaluate testing /assembly equipment , fixture design capability and technical capability.

Approval NPI Planning by customer

Approval by customer

Approval

Approval

Review

CMOAG-0015

10 OF 11 REV E

ENO NPI build flow chart

PMC ENO Manufacture


Delivery

Empty

Inventory

Feeding

NG

Buyer

Kick-off meeting and make NPI planning

Make 1st pcs

Rump up

Discarding

Unrepairable

Repairable

OK

OK

Material preparation

NG

Product Introduction & review Meeting

OK

FLALI

NGFINUI

repair

Bulk pack


Rump up


CMOAG-0015

PAGE 11 OF 11

Ramp up flow chart

Customer ME SMT Manufacture QA PMC

系統名稱(SYSTEM): 主題(SUBJECT): 文件編號(DOCUMENT NO)



CustumerProduct

Get the related specification and

documents of process


Preparing for ramp up

Prepare materials

Produce PCBA

SIP Preparation

IQC check

ESD check

Training by ME

Fixture Preparation

SMT process check

ESD& process check

Approval

NG

OK

CMOAG-0015

11 OF 11 REV E

Ramp up flow chart

TE ENO Manufacture


Preparing for ramp up

Gage R&R

Trial 100pcs

Ramp up 40%

Ramp up 90%

Ramp up 100%

Training by TEPrepare Hardware&software

Mass production

Equipment function check

2+2 testersTrial Run

Line setup

npi flow chatrs

Documents