north america europe - ibs-hk.com for components/misc/yazaki-catalog.pdf · current rating curve...

NORTH AMERICA

Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152

El Paso Branch:12 Leigh Fisher Blvd., El Paso, Texas 79906, USA 915.778.5373

ASIA & SOUTH AMERICA

Sincom:Singapore Component Pte. Ltd.79 Anson Road #06-01Singapore 079906656.226.6910

Japan:World Headquarters:Component Operations:1500 Mishuku,Susono-CityShizuoka-Pref.410-1194 JAPAN81.55.965.3026

EUROPE

Component Center:Frankfurt: Kurhessenstrasse 15, 64546 Morfelden-Walldorf, GERMANY 49.6105.99150

Engineering Center:Robert Bosch-Strasse 4350769Koln, GERMANY 49.221.59.7990

Hemel Hempstead:Unit 1 The Willows, Mark RoadHemel Hempstead, Hertfordshire HP2 7AU UNITED KINGDOM 44.1442.29.2400

Belgium:Bedrijfsstraat 1220, 3660 Opglabbeek, BELGIUM 32.89.85.2140

Barcelona:Gran Via Corts Catalanes 184 Atico 2A, 08038 Barcelona, SPAIN 34.934.329.200

Gothenberg:Exportgatan 38 B 422 46 Hisings Backa, SWEDEN 46.31.742.0600

Torino:Via Leonardo da Vinci 2910095 GrugliascoTorino, ITALY 39.11.780.4848

www.yazaki-na.com

888.942.9152

Final_covers 4/16/04 9:17 AM

Y A Z A K I E N G I N E E R I N G S T A N D A R D C O N N E C T O R SY A Z A K I E N G I N E E R I N G S T A N D A R D C O N N E C T O R S

Yazaki’s YESC Series has evolved from decades of

intensive design refinement. As the world’s largest

supplier of vehicle power and data networks and

associated components, Yazaki is uniquely

qualified to deliver leading-edge

connector solutions. The

company continues to provide

these innovative systems to

automotive customers around

the world, for vehicles of

virtually every description.

The YESC Series represents an

important connector resource, delivering

enhanced network performance in a broad range of

applications. Standards, hybrids, custom

designs; sealed or unsealed – Yazaki has the

connector system to meet your requirements.

Final_covers 4/16/04 9:34 AM

C O N T E N T S

0.64 SERIES

1.5 SERIES

2.8 SERIES

6.3 SERIES

HYBRIDSERIES

HEADERSERIES

SPECIALTYSERIES

0.64 x 0.64 UNSEALED

0.64 x 0.64 SEALED

1.5 x 0.8 UNSEALED

1.5 x 0.8 SEALED

P A G E

2.8 x 0.8 UNSEALED

2.8 x 0.8 SEALED

6.3 x 0.8 UNSEALED

6.3 x 0.8 SEALED

HYBRID

HEADER

1 – 6

7 – 12

13 – 20

21 - 28

29 - 36

37 - 42

43 - 46

47 - 52

53 – 58

59 – 64

TERMINALREMOVAL

TERMINAL REMOVAL 79-82

INDEXINDEX 83-87

SPECIALTY UNSEALED

SPECIALTY SEALED

65-70

71-78

Yazaki is a premier provider

of innovative, robust

power and data networks

that are flexible, easily

configurable and cost

competitive. Our global

reach, along with our

collaborative approach

and in-depth vehicle-

launch support, give Yazaki

customers an

unprecedented resource

for their power and

data system needs.

Our benchmark productquality – in connectorsystems, wire harnesses,electronics, and IP displays –delivers exceptional valueand marketplace strength to our customers.

Yazaki products, manufactured in plants on six continents,

help power one out of every three passenger vehicles on the

road, worldwide. That translates into more than 18 million

connectors and 110 million terminals every day. Our

leadership position reflects a commitment to excellence that

has made Yazaki the industry’s most innovative provider of

power and data system components.

From our three design centers in North America, Japan and

Europe, Yazaki advances the evolution of these critical

automotive components, providing connectivity solutions that

contribute to greater customer satisfaction. Our design centers

apply specialized engineering expertise to the specific needs of

vehicle manufacturers and their tier-supply partners.

The result: Yazaki’s global customers are assured of vehicle

power and data solutions that deliver highly

effective solutions to real-world challenges.

TM

UNSEALED

SY S T E M FE AT U R E S• Wide Range of Advanced Connectors Available Immediately

The YESC Series includes a full range of connector systems in stock – and available for immediate delivery worldwide – for virtually any vehicle application.

• USCAR / ISO Standard CompliantTerminal blade sizes are in accordance with USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is available front-loaded and preset to the connector housing.

• Connector Position Assurance DeviceThe Connector Position Assurance Device is available preset to the female terminal connector housing.

• Wire Gauges for Every ApplicationThe YESC Series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.

TERMINAL (MALE)

CPA

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

INTERFACE SEAL

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

WIRE SEAL (SEALED ONLY)

TERMINAL (MALE)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

SEALED

1

0.64 SERIES UNSEALED

2

0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m

C o n s t r u c t i o n

S p e c i f i c a t i o n sConnector PBT + GF

Material Male Terminal Copper Alloy (Sn/Au Plate)

Female Terminal Copper Alloy (Sn/Au Plate)

Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)

Current Capacity (See Chart)

Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance 500VDC, 20MΩ Min

Dielectric Resistance 1000VAC (1 min.)

Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)

Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm

Terminal-to-Connector Retention Force 75N Min

Connector-to-Connector Retention Force 110N Min

SIDE SPACER, FTERMINAL, M TERMINAL, F

HOUSING, M

SIDE SPACER, M

HOUSING, F

C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )

This data is based on single

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 2 4 6 8 10 12 14 16 18

Current (A)

Temperature: Rise Over Ambient (ROA)vs.

Current

Tem

pera

ture

(RO

A) (

˚C)

18 AWGwire

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4

3

T e r m i n a l

Male Terminal

Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25

R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s

Part Number Panel Hole Requirements

7047-9580 (Ref) 6.5mm

UNIT: mm

UNIT: mm

Applicable Wire Size

Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)

7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Male Terminal 7114-4720-08 Au 0.35 22 0.3

7114-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

7116-4720-02 Sn 0.35 22 0.3

7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Female Terminal 7116-4720-08 Au 0.35 22 0.3

7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Female Terminal0.

640.

80

25.50

2.40

1.90

16.50

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

0.90

2.40

4

0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: 49YA000105.

P a r t N u m b e r S u m m a r y C h a r t

Terminal

Part Name Male Female7114-4720-02 7116-4720-02

7114-4721-02 7116-4721-02

7116-4721-08 7116-4720-08

7116-4721-08 7116-4721-08

Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)

4 A Light Grey 7282-6560-40 7283-6386-40 7283-6560-40

6 A Light Grey 7282-6561-40 7283-6387-40 7283-6561-40

8 A Light Grey 7282-8870-40 7283-8873-40 7283-8872-40

12 A Light Grey 7282-7696-40 7283-7696-40 7283-7697-40

20 A Light Grey 7282-6568-40 7283-6388-40 7283-6568-40

5

18.55

27.7521.30

18.55

17.6521.30

18.55

12.9521.30

14.60

17.6321.30

14.60

12.95

21.30

20.15

39.60

20.75

20.15

39.60

15.65

16.10

38.50

20.75

16.10

38.50

15.65

4

6

8

12

20

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm

Poles Male Housing Female Housing

7282-6560-40 7283-6386-40

7282-6561-40 7283-6387-40

7282-8870-40 7283-8873-40

7282-7696-40 7283-7696-40

7282-6568-40 7283-6388-40

6

N O T E S

7

0.64 SERIES SEALED

0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m

8


S p e c i f i c a t i o n sConnector PBT + GF



Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)







Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)



HOUSING, F

SIDE SPACER, F

TERMINAL, M

SIDE SPACER, M

HOUSING, M TERMINAL, F

MAT SEAL, M

SHROUD, M

MAT SEAL, F

CPA (Optional)








150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 2 4 6 8 10 12 14 16 18

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)

18 AWGwire

s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4

9

T e r m i n a l

Male Terminal Female Terminal

2.40

1.90

16.50


UNIT: mm



7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Male Terminal

7114-4720-08 Au 0.35 22 0.3

7114-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

7116-4720-02 Sn 0.35 22 0.3

7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Female Terminal

7116-4720-08 Au 0.35 22 0.3

7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85


3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7047-9580 (Ref) 6.5mm

UNIT: mm

0.64

0.80

25.50

0.90

2.40

10

0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: 49YA000105.


Terminal


7114-4721-02 7116-4721-02

7116-4721-08 7116-4720-08

7116-4721-08 7116-4721-08


Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)

2 A Black 7282-6075-30 7283-6078-30 7283-6076-30

11

17.60

14.10

26.80

15.95

13.50

42.252

s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm


7282-6075-30 7283-6078-30

12

N O T E S

13

1.5 SERIES UNSEALED

1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m

14


TERMINAL, F

HOUSING, F

PRE-SET SECONDARYTERMINAL LOCK (TPA), F

PRE-SET SECONDARYTERMINAL LOCK (TPA), M

TERMINAL, M

HOUSING, M

S p e c i f i c a t i o n sConnector HPA



















0.35mm2 rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 5 10 15 20 25 30 35 40 45

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8

15

T e r m i n a l

Male Terminal Female Terminal1.

500.

80

25.50 20.55

2.85

2.60




7047-9580 (Ref) 6.5mm

UNIT: mm

UNIT: mm



7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

Male Terminal

Female Terminal

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

0.90

2.40


16

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.

Order Number: X39899-J374.


Terminal


7114-4101-02 7116-4101-02

7114-4100-08 7116-4100-08

7114-4101-08 7116-4101-08


Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)

2 A Light Grey 7282-5530-40 7283-5530-40 7283-5904-40 7282-5555-40

2 A Orange 7282-5530-50 7283-5530-50

2 B Green 7282-5680-60 7283-5680-60

2 B Yellow 7282-5680-70 7283-5680-70

3 A Light Grey 7282-5539-40 7283-5539-40 7283-5905-40

4 A Light Grey 7282-5531-40 7283-5531-40 7283-5906-40

4 A Yellow 7282-5531-70 7283-5531-70

4 A Orange 7282-5531-50 7283-5531-50

4 B Green 7282-5688-60 7283-6474-60 7283-6475-60

6 A Light Grey 7282-5532-40 7283-5532-40 7283-5907-40 7282-5944-40

8 A Light Grey 7282-5538-40 7283-5538-40 7283-5908-40

10 A Light Grey 7282-5533-40 7283-5533-40 7283-5909-40 7282-8499-40

10 A Yellow 7282-5533-70 7283-5533-70

10 B Green 7282-5683-60 7283-5683-60

12 A Light Grey 7282-5540-40 7283-5540-40 7283-5940-40

16 A Green 7282-5534-60 7283-5534-60 7283-5941-60 7282-5690-60

16 B Blue 7282-5535-90 7283-5535-90

16 C Light Grey 7282-5536-40 7283-5536-40

18.85

14.7024.70

18.85

14.7024.70

19.80

15.65

38.30

19.80

15.65

38.30

26.95

24.70

14.70

25.35

16.70 24.70

25.35

24.7014.70

17.85

16.6024.70

26.50

19.15

38.30

26.50

15.6538.30

19.80

19.15

38.30


17

2

2

3

4

4

6

H o u s i n g M a t e r i a l : H P AUNIT: mm


7282-5530-40 7283-5530-40

7282-5680-60 7283-5680-60

7282-5539-40 7283-5539-40

7282-5531-40 7283-5531-40

7282-5688-60 7283-6474-60

7282-5532-40 7283-5532-40

26.50

15.65

38.30

26.55

35.0038.30

26.55

24.50

38.30

22.65

33.60 26.60

22.65

33.60 26.60

26.55

35.0038.30

22.65

26.60 26.60

22.65

23.1026.60

22.65

23.10 26.60

26.55

24.5038.30

26.55

28.00

38.30


18

H o u s i n g M a t e r i a l : H P A

8

10

10

12

16

16

UNIT: mm

26.50

22.65

38.30

24.35

19.60 24.70


7282-5538-40 7283-5538-40

7282-5533-40 7283-5533-40

7282-5683-60 7283-5683-60

7282-5540-40 7283-5540-40

7282-5534-60 7283-5534-60

7282-5535-90 7283-5535-90

19

16

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A

UNIT: mm

26.55

35.0038.30 33.60

22.65

26.60


7282-5536-40 7283-5536-40

20

N O T E S

0

1.5 SERIES SEALED

21

1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m

22


PRE-SET SECONDARYTERMINAL LOCK (TPA)

TERMINAL, M


HOUSING, M

INDIVIDUALWIRE SEAL

TERMINAL, F

PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 5 10 15 20 25 30 35 40 45

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)









capacity of wire.

s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8

23

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

2.85

19.85

2.60

1.50

0.80

26.80

5.405.40

8.707.10



7114-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Male Terminal

7114-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Female Terminal

7116-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

T e r m i n a l

C a b l e S e a l




Description Part Number Color Material Wire O.D. Range

7158-3030-50 Red Silicone 1.19 ~ 1.70Cable Seal

7158-3031-90 Blue Silicone 1.60 ~ 2.34

Unused Cavity Plug 7158-3032-60 Green Silicone N/A


7047-9580 (Ref.) 6.5mm

UNIT: mm

UNIT: mm

UNIT: mm

0.90

2.40


24


7114-4103-02 7116-4103-02Terminal

7114-4102-08 7116-4102-08

7114-4103-08 7116-4103-08

7158-3030-50Cable Seal

7158-3031-90

Unused Cavity Plug 7158-3032-60

Applicable Clip N/A 7047-9580 (Ref)


* Applicable Terminal Removal Tool/Dimensions Refer to Page 80 for YESC Terminal Removal Tool.Order Number: X39899-J374.

Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)

2 A Black 7282-5548-30 7283-5548-30 7283-5549-30 7283-5692-30

2 B Dark Grey 7282-5558-10 7283-5558-10 7283-5559-10

2 B Light Grey 7283-5558-40 7283-5559-40

2 Black/Direct only 7283-5689-30

2 Dark Grey/Direct only 7283-6432-10

2 Natural/Direct only 7283-6433

2 Light Grey/Direct only 7283-6434-40


3 A Black 7282-5541-30 7283-5541-30 7283-5542-30 7134-4482-30

3 B Dark Grey 7282-5691-10 7283-5691-10 7283-5880-10


4 2-Row A Dark Grey 7282-5543-10 7283-5543-10 7283-5544-10

4 2-Row B Black 7282-5889-30 7283-5889-30

4 2-Row B Blue 7282-5889-90 7283-5889-90

4 1-Row A Black 7283-5885-30 7283-5886-30

5 A Black 7283-5547-30 7283-5550-30 7234-4481-30

6 A Dark Grey 7282-5553-10 7283-5553-10 7283-5554-10

6 A Black 7282-5553-30 7283-5553-30 7283-5554-30

8 A Dark Grey 7282-5684-10 7283-5684-10 7283-5685-10

8 A Black 7282-5684-30 7283-5684-30 7283-5685-30

10 2-Row A Black 7282-5946-30 7283-5946-30 7283-5947-30

10 2-Row B Dark Grey, #1 Pin Neg. 7283-5694-10

10 2-Row B Light Grey, #1 Pin Neg. 7283-5948-40 7283-5694-40

10 2-Row B Dark Grey, #5 & #9 Pin Neg. 7283-5695-10

10 2-Row B Black, #5 & #9 Pin Neg. 7283-5695-30

10 2-Row B Black, #1 & #5 Pin Neg. 7283-6472-30 7283-6473-30

10 5-Row A Black/ PBT Material 7283-6478-30 7283-6479-30

12 A Dark Grey 7283-5545-10 7283-5546-10 7282-5545-10

12 A Black 7282-5545-30 7283-5545-30 7283-5546-30

18 A Black 7282-6493-30 7283-6493-30

25

26.25

23.00

33.45

26.25

23.00

33.45

15.20

33.4524.60

23.82

19.0035.45

26.00

19.0035.45

23.82

19.0035.45

22.25

19.70

42.00

22.25

19.70

42.002

2

2

2

2

2

s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A

UNIT: mm

N/A


7282-5548-30 7283-5548-30

7282-5558-10 7283-5558-10

7283-5689-30

7283-6432-10

7283-6433

7283-6434-40

N/A

N/A

N/A

26

28.50

26.25

33.45

22.97

16.70

31.45

25.80

34.50

33.45

30.00

22.20

46.35

34.50

25.8033.45

21.00

24.50

33.45

33.45

28.50

26.25

22.25

25.20

42.00

30.00

22.20

46.35

22.25

25.2042.00

2

3

3

3

4

4




7283-5967-30

7282-5541-30 7283-5541-30

7282-5691-10 7283-5691-10

7283-5537-30

7282-5543-10 7283-5543-10

7282-5889-30 7283-5889-30

N/A

N/A

N/A

27

30.00

28.20

46.35

52.90

35.4522.80

34.10

41.7033.45

N/A

34.50

31.70 33.45

41.70

34.10

33.45

36.00

37.40 33.45

26.25

34.0033.45

30.00

38.20

46.35

30.00

33.7046.35

4

6

8

10

10

10


UNIT: mm


7283-5885-30

7282-5553-10 7283-5553-10

7282-5684-10 7283-5684-10

7282-5946-30 7283-5946-30

7283-5948-40

7283-6478-30

N/A

N/A


28

36.00

48.40 33.45

30.00

44.70

46.3512



7282-5545-10 7283-5545-10

29

2.8 SERIES UNSEALED

30




Material Male Terminal Copper Alloy (Sn Plate)

Female Terminal Copper Alloy (Sn Plate)











0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

pera

ture

(RO

A) (

˚C)


Current









capacity of wire.

TERMINAL, F

HOUSING, F



TERMINAL, M

HOUSING, M


31

T e r m i n a l


2.80

0.80

27.40

4.10

3.10 19.75



3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7047-9580 (Ref) 6.5mm

UNIT: mm

UNIT: mm



7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

Male Terminal

Female Terminal

0.90

2.40

32



* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.

Order Number: X39899-J374.


Terminal 7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02


Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)

2 A Light Grey 7282-5565-40 7283-5565-40 7283-5910-40

3 A Light Grey 7282-5563-40 7283-5563-40 7283-5911-40

4 A Light Grey 7282-5561-40 7283-5561-40 7283-5912-40

4 B Green 7282-5566-60 7283-5566-60

6 A Light Grey 7282-5569-40 7283-5569-40 7283-5913-40

7 A Light Grey 7282-5580-40 7283-5580-40

8 A Light Grey 7282-5560-40 7283-5560-40 7283-5914-40

8 A Blue 7283-5560-90

8 Green/Direct only 7283-5917-60

8 Green/Direct only 7283-6382-60

8 Dark Grey/Direct only 7283-6384-10 7283-6383-10

10 A Light Grey 7282-5564-40 7283-5564-40 7283-5915-40 7282-8473-40

12 A Light Grey 7282-5567-40 7283-5567-40 7283-5916-40

12 B Green 7282-5578-60 7283-5578-60

19.25

38.3047.00


37

26.6022.30

23.20

24.50

24.7018.30

20.25

20.50

38.30

17.70

24.7023.30

25.80

23.70

38.30

27.05

20.80

38.30

24.50

18.3024.70

18.30

17.70

24.70

20.25

25.50

38.30


2

3

4

4

6

7

UNIT: mm

27.05

38.3020.80


7282-5565-40 7283-5565-40

7282-5563-40 7283-5563-40

7282-5561-40 7283-5561-40

7282-5566-60 7283-5566-60

7282-5569-40 7283-5569-40

7282-5580-40 7283-5580-40

16.70

45.8024.70

27.10

38.7038.30

26.6037.30

23.20

N/A23.20

27.30 26.60

26.6032.30

23.20

34


24.95

27.3024.70

26.6027.30

23.20

27.10

33.7038.30

27.10

28.7038.30

8

8

8

8

10

12



7282-5560-40 7283-5560-40

7283-5917-60

7283-6382-60

7283-6384-10

7282-5564-40 7283-5564-40

7282-5567-40 7283-5567-40

24.95

27.3024.70

N/A

N/A


35

26.6037.30

23.2027.10

38.3038.70


12

UNIT: mm


7282-5578-60 7283-5578-60

36

N O T E S

37

2.8 SERIES SEALED

38




TERMINAL, M


HOUSING, M

INDIVIDUALWIRE SEAL

TERMINAL, F

PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

pera

ture

(RO

A) (

˚C)


Current









capacity of wire.


3.10

21.50

4.10

29.15

0.80

2.80



7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4152-02 Sn 1.5 ~ 2.5 14 2.0

7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4152-02 Sn 1.5 ~ 2.5 14 2.0

Female Terminal

T e r m i n a l

C a b l e S e a l


12.00

7.10

9.05

6.90



7158-3110-40 Light Grey Silicone 3.10 ~ 3.3

7158-3111-60 Green Silicone 1.19 ~ 1.9

Cable Seal7158-3112-70 Yellow Silicone 1.88 ~ 2.1

7158-3113-40 White Silicone 2.18 ~ 3.0

7158-3115-80 Brown Silicone 1.19 ~ 1.9

7158-3116-50 Red Silicone 1.88 ~ 2.4

Unused Cavity Plug 7158-3114-90 Blue Silicone N/A

UNIT: mm

UNIT: mm

Male Terminal

39

40



7114-4151-02 7116-4151-02Terminal

7114-4152-02 7116-4152-02

7158-3110-40

7158-3111-60

Cable Seal7158-3112-70

7158-3113-40

7158-3115-80

7158-3116-50




* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80 for YESC Terminal Removal Tool.Order Number: X39899-J374.


3.20

0.90

R 0

. 80


7047-9580 (Ref.) 6.5mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

Pole Polarity Color Male Part # Female Part # Female Part #Description (w/CPA)

2 A Dark Grey 7282-5575-10 7283-5575-10 7283-5922-10

3 A Dark Grey 7282-5576-10 7283-5576-10 7283-5923-10

4 A Dark Grey 7282-5570-10 7283-5570-10 7283-5924-10

4 B Black 7282-5571-30 7283-5571-30 7283-5925-30

5 A Black/Direct Only 7283-5918-30

6 A Dark Grey 7282-5577-10 7283-5577-10 7283-5926-10

8 A Dark Grey 7282-5574-10 7283-5574-10 7283-5927-10

0.90

2.40

34.8041.90

25.90

35.4027.90

35.65

35.4035.30

35.65

35.4027.90

35.65

35.4033.70

28.85

35.4028.70

28.85

32.05

31.90

50.00

32.05

24.45

50.00

32.05

24.45

50.00

25.25

30.20

50.00

25.25

25.20

50.002

3

4

4

5

6


UNIT: mm

41


7282-5575-10 7283-5575-10

7282-5576-10 7283-5576-10

7282-5570-10 7283-5570-10

7282-5571-30 7283-5571-30

7283-5918-30

7282-5577-10 7283-5577-10

N/A

35.4042.30

37.15

42


32.05

38.60

50.008



7282-5574-10 7283-5574-10

43

6.3 SERIES UNSEALED

44



HOUSING, F


TERMINAL, M


HOUSING, M TERMINAL, F




Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)










1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)








45

T e r m i n a l



6.30

0.80

32.25

3.80

23.30

7.50


3.20

0.90

R 0

. 80


7047-9580 (Ref.) 6.5mm

UNIT: mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80



7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

Pole Polarity Color Male Part # Female Part #Female Part #

2 A Light Grey 7282-5590-40 7283-5590-40 7283-5601-40

4 A Light Grey 7282-5594-40 7283-5594-40 7283-5602-40

6 A Light Grey 7282-5604-40 7283-5591-40 7283-5603-40

6 B Green N/A 7283-5592-60



Terminal 7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02


* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YESC Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

(w/CPA)

0.90

2.40

46


25.10

34.60 27.30

27.3034.60

25.10

27.3026.10

25.10

27.3024.30

17.80

30.00

45.1037.00

30.00

28.50

45.10

22.70

26.70

45.102

4

6

6



7282-5590-40 7283-5590-40

7282-5594-40 7283-5594-40

7282-5604-40 7283-5591-40

7283-5592-60

N/A

47

6.3 SERIES SEALED

48





HOUSING, M

TERMINAL, M

INDIVIDUALWIRE SEAL

TERMINAL, F PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)








49



7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4141-02 Sn 1.5 ~ 2.5 14 2.0Male Terminal

7114-4142-02 Sn 4.0 12 3.0

7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4141-02 Sn 1.5 ~ 2.5 14 2.0Female Terminal

7116-4142-02 Sn 4.0 12 3.0

T e r m i n a l

C a b l e S e a l




3.20

0.90

R 0

. 80


7047-9580 (Ref.) 6.5mm

6.30

0.80

33.25

7.50

3.80

24.30

15.0010.70

11.009.80

UNIT: mm

UNIT: mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7158-3081-50 Red Silicone 1.4 ~ 2.1Cable Seal 7158-3082-90 Blue Silicone 2.18 ~ 3.0

7158-3083 Black Silicone 3.1 ~ 3.7


0.90

2.40

50



* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YESC Terminal Removal Tool. Order Number: G0406 (PA Type).


7114-4141-02 7116-4141-02Terminal

7114-4142-02 7116-4142-02

7158-3081-50

Cable Seal 7158-3082-90

7158-3083



Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)

2 A Dark Grey 7282-5596-10 7283-5596-10 7283-5928-10 7283-6464-10

2 A Dark Grey 7283-6476-10

4 A Dark Grey 7282-5595-10 7283-5595-10 7283-5929-10

33.60

38.65

38.70

33.60

31.15

38.70

27.55

30.10

49.80

35.05

30.10

51.80

2

4


UNIT: mm

51


7282-5596-10 7283-5596-10

7282-5595-10 7283-5595-10

N O T E S

52

53

HYBRIDSERIES

54

H Y B R I D c o n n e c t i o n s y s t e m










Applicable Wire Size See Specific Connector Section

Terminal-to-Connector Retention Force See Specific Connector Section

Connector-to-Connector Retention Force See Specific Connector Section

T e r m i n a l

MaleTerminal

FemaleTerminal



0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3

7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

c o n n e c t i o n s y s t e m H Y B R I D

55


Terminal2.8mm

0.64mm

1.5mm

R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s3.

20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7047-9580 (Ref) 6.5mm

Part Name Male Female7114-4720-02/-08 7116-4720-02/-08

7114-4721-02/-08 7116-4721-02/-08

7114-4100-02/-08 7116-4100-02/-08

7114-4101-02/-08 7116-4101-02/-08

7114-4110-02 7116-4110-02

7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02

7114-4120-02 7116-4120-02

7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02

7047-9580 (Ref) N/AApplicable Clip

UNIT: mm

6.3mm

0.90

2.40

56


P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )

Pole Polarity Color/Description Male Part # Female Part #Female Part #

3 A 7282-5628-40 7283-5628-40

8 A 7282-5620-40 7283-5620-40

10 A 7282-5621-40 7283-5621-40 7283-5637-40

10 A 7282-5621 7283-5621

13 A 7282-5625-40 7283-5625-40 7283-5643-40

14 A 7282-5622-40 7283-5622-40 7283-5639-40

14 B 7282-5623-60 7283-5623-60

14 B 7282-5623-30 7283-5623-30

14 C 7282-5624-90 7283-5624-90

14 C 7282-5624-80 7283-5624-80

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Light Grey1x1.5, 2x6.3Light Grey

6x1.5, 2x2.8Light Grey

6x1.5, 4x2.8Natural



10x1.5, 4x2.8Green

10x1.5, 4x2.8Black

10x1.5, 4x2.8Blue

10x1.5, 4x2.8Brown

10x1.5, 4x2.8

w/(CPA)

c o n n e c t i o n s y s t e m H Y B R I D

57

21.25

45.10

27.60

37.20

23.20

26.60

27.30

23.20

48.80

30.20

23.20

26.60

27.10

38.30

38.60

27.10

38.30

24.50

27.10

38.30

38.60

28.10

45.1051.20

23.10

23.20

26.60

27.3024.40

17.15


3

8

10

13

14

14


7282-5628-40 7283-5628-40

7282-5620-40 7283-5620-40

7282-5621-40 7283-5621-40

7282-5625-40 7283-5625-40

7282-5622-40 7283-5622-40

7282-5623-60 7283-5623-60

UNIT: mm

37.20

23.20

26.60

27.10

38.30

31.60

58


27.10

38.30

38.6014



7282-5624-90 7283-5624-90

37.20

23.20

26.60

59

HEADERSERIES

60

H E A D E R c o n n e c t i o n s y s t e m

C o n s t r u c t i o nTERMINAL, F

HOUSING, F

PRE-SET SECONDARYTERMINAL LOCK (TPA), FPCB HOUSING

PCB TERMINAL

S p e c i f i c a t i o n s

C u r r e n t R a t i n g C u r v e

Connector See Section

Material Male Terminal Brass




Voltage Drop 10mΩ Max (Term./Term.)





SEE APPLICABLE BLADE SIZE SECTION

c o n n e c t i o n s y s t e m H E A D E R

61

2.8mm

T e r m i n a l

Male PCB Terminal Female Terminal

Material: Brass Material: Copper Alloy Thickness: t=0.3

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

FemaleTerminal

1.5mm



Male Terminal N/A

7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

UNIT: mm

6.3mm

62


1.5mm

Part Name Male FemaleN/A 7116-4100-02

N/A 7116-4101-02

N/A 7116-4100-08

N/A 7116-4101-08

N/A 7116-4110-02

N/A 7116-4111-02

N/A 7116-4112-02

N/A 7116-4120-02

N/A 7116-4121-02

N/A 7116-4122-02


* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Terminal

2.8mm

6.3mm

Pole Polarity Color/Description Male Part # Female Part # Female Part #

10 A Light Grey1.5mm Header 7382-5884-40 7283-5533-40 7283-5909-40

10 BlackB 1.5mm Header 7382-6379-30 7283-5533-40 7283-5909-40

12 A Black1.5mm Header 7382-5957-30 7283-5540-40 7283-5940-40

16 A Green/Config 11.5mm Header 7382-5551-60 7283-5534-60 7283-5941-60

16 A Green/Config 21.5mm Header 7382-5681-60 7283-5534-61

16 A Green/Config 31.5mm Header 7382-5682-60 7283-5534-62

32 A Black1.5mm Header 7382-5552-30

7283-5535-90

7283-5536-40

32 B Light Grey 7283-5535-901.5mm Header

7382-5881-407283-5536-40

12 A Light Grey 7382-5568-40 7283-5567-40 7283-5916-402.8mm H-Header

2 A Black 7382-5608-30 7283-5590-40 7283-5601-406.3mm Header

2 A Light Grey 7382-5597-40 7283-5590-40 7283-5601-406.3mm Header

14 A Light Grey 7382-5627-40 7283-5622-40 7283-5639-40Hybrid 10x1.5, 4x2.8

w/(CPA)

26.45

22.30

35.00

26.15

48.8030.20

22.65

33.60 26.60

29.20

48.8030.20

22.65

33.60 26.60

26.15

38.5030.20

22.65

23.1026.60

22.65

26.60 26.60

22.65

23.1026.60

31.20

34.8031.60

24.55

33.10

37.60

22.65

33.60 26.60

10

10

12

16

16

16

c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16

UNIT: mmM a t e r i a l : H P A


7382-5884-40 7283-5533-40

7382-6379-30 7283-5533-40

7382-5957-30 7283-5540-40

7382-5551-60 7283-5534-60

7382-5681-60 7283-5534-60

7382-5682-60 7283-5534-60

63

27.20

49.1030.20 37.20

23.20

26.60

27.10

52.7031.30 26.6037.30

23.20

26.15

82.0030.20

33.60

22.65

26.60

22.65

33.60 26.60

33.60

22.65

26.60

22.65

33.60 26.60

27.3024.30

17.80

27.3024.30

17.80

19.20

25.70

40.70

19.20

25.70

26.50


64

32

32

12

2

2

14


7382-5552-30 7283-5535-90 (16P) 7283-5536-40 (16P)

7382-5881-40 7283-5535-90 (16P) 7283-5536-40 (16P)

7382-5568-40 7283-5567-40

7382-5608-30 7283-5590-40

7382-5597-40 7283-5590-40

7382-5627-40 7283-5622-40

UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : H P A

22.55

22.30 82.00

65

SPECIALTYSERIESUNSEALED

66

S P E C I A LT Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m










Applicable Wire Size See Specific Connector Section

Terminal-to-Connector Retention Force See Specific Connector Section

Connector-to-Connector Retention Force See Specific Connector Section

T e r m i n a l

MaleTerminal

FemaleTerminal



0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3

7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield

Axial 12 A 7282-4848-30 7283-4848-30Adjustable

26 A 7283-5631-30

26 B 7283-5632-40Bolt Assist

36 A 7283-4846-30 7134-4691

68 A 7283-4847-30 7134-4692

15 A 7283-6372-30

15 B 7283-6373

LIF26 A 7283-6436-40

26 B 7283-6437-90

26 C 7283-6438-60

26 D 7282-6376-30 7283-6376-30

u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S

67

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 80-81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).


Terminal2.8mm

0.64mm

1.5mm

Part Name Male Female7114-4720-02/-08 7116-4720-02/-08

7114-4721-02/-08 7116-4721-02/-08

7114-4100-02/-08 7116-4100-02/-08

7114-4101-02/-08 7116-4101-02/-08

7114-4110-02 7116-4110-02

7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02

7114-4120-02 7116-4120-02

7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02

7047-9580 (Ref) N/AApplicable Clip

6.3mm

Black12x1.5Black

20x2.8, 6x6.3/HPALight Grey

20x2.8, 6x6.3/HPABlack

20x1.5, 12x2.8, 4x6.3/PBTBlack

56x1.5, 8x2.8, 4x6.3/PBTBlack

9x2.8, 6x6.3Natural


22x1.5, 2x2.8, 2x6.3Blue

22x1.5, 2x2.8, 2x6.3Green

22x1.5, 2x2.8, 2x6.3Black

22x1.5, 2x2.8, 2x6.3

51.80

41.5071.40

12


A x i a l A d j u s t a b l e H o u s i n g M a t e r i a l : P B T

UNIT: mm

68

44.70

35.00 51.60


7282-4848-30 7283-4848-30

28.90

108.00 40.30

40.15

109.60 40.30

u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S

69

60.35

46.55 50.15

60.35

46.55 50.15

26

26

36

68

B o l t A s s i s t H o u s i n g M a t e r i a l : H P A / P B T

UNIT: mm


7283-5631-30

7283-5632-40

7283-4846-30

7283-4847-30

N/A

N/A

N/A

N/A

40.65

59.7049.90

40.65

59.7049.90

40.65

59.7049.90

45.00

59.7049.90

45.00

59.7049.90

45.00

59.7049.90

31.35

46.54

55.40

15

15

26

26

26

26


L I FH o u s i n g M a t e r i a l : P B T UNIT: mm


7283-6372-30

7283-6373

7283-6436-40

7283-6437-90

7283-6438-60

7282-6376-30 7283-6376-30

70

N/A

N/A

N/A

N/A

N/A

SPECIALTYSERIESSEALED

71

72

S P E C I A LT Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m

S p e c i f i c a t i o n sConnector See Section







Terminal Pitch Horizontal: 5.50mm; Vertical: N/A




T e r m i n a l

MaleTerminal

FemaleTerminal



0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3

7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

1.5mm7114-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

2.8mm

7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4152-02 Sn 1.5 ~ 2.5 14 2

6.3mm

7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4141-02 Sn 1.5 ~ 2.5 14 2.0

7114-4142-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

1.5mm7116-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

2.8mm

7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4152-02 Sn 1.5 ~ 2.5 14 2.0

6.3mm

7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4141-02 Sn 1.5 ~ 2.5 14 2.0

7116-4142-02 Sn 4.0 12 3.0

s e a l e d c o n n e c t i o n s y s t e m S P E C I A LT Y S E R I E S

73

L a m p S o c k e tC a b l e S e a l

5.405.40

8.707.10


7158-3030-50 Red Silicone 1.19 ~ 1.70

7158-3031-90 Blue Silicone 1.60 ~ 2.34


UNIT: mm

Cable Seal(Female Only)

74


Color/ Male FemaleSpecialty Pole Polarity Description Part # Part #

30

Black

N/A 7283-5635-30#7, #9-11, #17-19& #26-28 Pin Neg.

30 Black N/A 7283-5810-3030 Black N/A 7283-5875-30

2 A Axial 7341-5270-40 7283-5689-301.5mm

2 A Right Angle 7341-5271-40 7283-5689-301.5mm

2 A Axial 7341-5272-40 7283-5689-301.5mm

2 Black N/A 7283-5967-301.5mm/PBT

2 Black N/A 7283-6430-301.5mm/HPA

2 Black N/A 7283-6647-301.5mm/HPA

2 Black N/A 7283-8492-301.5mm/PBT

Part Name Male Female

0.64mm7114-4720-02/-08 7116-4720-02/-08

7114-4721-02/-08 7116-4721-02/-08

1.5mm7114-4102-02/-08 7116-4102-02/-08

7114-4103-02/-08 7116-4103-02/-08

2.8mm7114-4150-02 7116-4150-02

7114-4151-02 7116-4151-02

7114-4152-02 7116-4152-02

6.3mm7114-4140-02 7116-4140-02

7114-4141-02 7116-4141-02

7114-4142-02 7116-4142-02

Lamp 7158-3030-50Socket 7158-3031-90Lamp 7158-3032-60


Terminal

UnusedCavity Plug

CableSeal

Socket

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to -81 for YESC Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

CAMLever

LampSocket

FuelInjector


75

40.90

91.30 35.40

40.90

91.30 35.40

30

30

30

C A M L e v e rH o u s i n g M a t e r i a l : H P A UNIT: mm


7283-5635-30

7283-5810-30

7283-5875-30

N/A

N/A

N/A

40.90

81.30 35.40


76

15.20

33.4524.60

15.20

33.4524.60

15.20

33.4524.60

37.50

26.20

29.15

2

2

2

L a m p S o c k e t N y l o nH o u s i n g M a t e r i a l : P A 6 6 M a t e r i a l : H P A

UNIT: mm


7341-5270-40 7283-5689-30

7341-5271-40 7283-5689-30

7341-5272-40 7283-5689-30

22.00

22.00

34.90

22.97

16.70

31.45

77


2

2

2

2

F u e l I n j e c t o rH o u s i n g M a t e r i a l : P B T / H P A UNIT: mm


7283-5967-30

7283-6430-30

7283-6647-30

7283-8492-30

N/A

N/A

N/A

N/A

23.82

16.8535.45

23.82

16.85

35.45

23.27

16.3536.95

78

N O T E S

TERMINALREMOVAL

79

80

T E R M I N A L R E M O V A L

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s

Description Order Number

YESC Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

20.00

1.05

0

-0

.05

(20.55)

45

1.20

0

-0

.05

(17.00)

3.00

±0.1

1.00

±0.1

R 0.

30

R 0.30

60

UNIT: mm


Description Order Number

YESC Terminal Removal Tool for 0.64 series. 49YA000105

25.00 ±0.10 6.00

11.6

05.

50(1

7.00

)

A

29.50 ±0.05

G 0.50

R3.00R1.00

R0.60

YAZAKI 0.64 SYSTEM

UNIT: mm

1.20 ±0.05

1.28

±0.0

22.

00±0

.10

0.63

±0.0

2

RO. 10

60º

16.00 ±0.10

DETAIL A(5/1)

RO. 50

1.90 ±0.050.70 ±0.05

0.00

-0.05

T E R M I N A L R E M O V A L

81


35.00

12.00

2.30

R 1.50

1.80– 0.1

0

1.00

1.40Description Order Number

YESC Terminal Removal Tool for 6.3 series. G0406 (PA Type)

UNIT: mm

82

N O T E S

INDEX

83

84

I N D E XPart Number Pages

7114-4100-02 15

7114-4100-08 15

7114-4101-02 15

7114-4101-08 15

7114-4102-02 23

7114-4102-08 23

7114-4103-02 23

7114-4103-08 23

7114-4110-02 31

7114-4111-02 31

7114-4112-02 31

7114-4120-02 45

7114-4121-02 45

7114-4122-02 45

7114-4140-02 49

7114-4141-02 49

7114-4142-02 49

7114-4150-02 39

7114-4151-02 39

7114-4152-02 39

7114-4720-02 3, 9

7114-4720-08 3, 9

7114-4721-02 3, 9

7114-4721-08 3, 9

7116-4100-02 15

7116-4100-08 15

7116-4101-02 15

7116-4101-08 15

7116-4102-02 23

7116-4102-08 23

7116-4103-02 23

7116-4103-08 23

7116-4110-02 31

7116-4111-02 31

Part Number Pages

7116-4112-02 31

7116-4120-02 45

7116-4121-02 45

7116-4122-02 45

7116-4140-02 49

7116-4141-02 49

7116-4142-02 49

7116-4150-02 39

7116-4151-02 39

7116-4152-02 39

7116-4720-02 3, 9

7116-4720-08 3, 9

7116-4721-02 3, 9

7116-4721-08 3, 9

7134-4482-30 24

7134-4691 67

7134-4692 67

7158-3030-50 23

7158-3031-90 23

7158-3032-60 23

7158-3080-60 49

7158-3081-50 49

7158-3082-90 49

7158-3083 49

7158-3110-40 39

7158-3111-60 39

7158-3112-70 39

7158-3113-40 39

7158-3114-90 39

7158-3115-80 39

7158-3116-50 39

7234-4481-30 24

7282-4848-30 68

7282-5530-40 17

Part Number Pages

7282-5530-50 16

7282-5531-40 17

7282-5531-50 16

7282-5531-70 16

7282-5532-40 17

7282-5533-40 18

7282-5533-70 16

7282-5534-60 18

7282-5535-90 18

7282-5536-40 19

7282-5538-40 18

7282-5539-40 17

7282-5540-40 18

7282-5541-30 26

7282-5543-10 26

7282-5545-10 24

7282-5545-30 24

7282-5548-30 25

7282-5553-10 27

7282-5553-30 24

7282-5555-40 16

7282-5558-10 25

7282-5560-40 34

7282-5561-40 33

7282-5563-40 33

7282-5564-40 34

7282-5565-40 33

7282-5566-60 33

7282-5567-40 34

7282-5569-40 33

7282-5570-10 41

7282-5571-30 41

7282-5574-10 42

7282-5575-10 41

Part Number Pages

7282-5576-10 41

7282-5577-10 41

7282-5578-60 35

7282-5580-40 33

7282-5590-40 46

7282-5594-40 46

7282-5595-10 51

7282-5596-10 51

7282-5604-40 46

7282-5620-40 57

7282-5621 56

7282-5621-40 57

7282-5622-40 57

7282-5623-30 56

7282-5623-60 57

7282-5624-80 56

7282-5624-90 58

7282-5625-40 57

7282-5628-40 57

7282-5680-60 17

7282-5680-70 16

7282-5683-60 18

7282-5684-10 27

7282-5684-30 24

7282-5688-60 17

7282-5690-60 16

7282-5691-10 26

7282-5889-30 26

7282-5889-90 24

7282-5944-40 16

7282-5946-30 27

7282-6075-30 11

7282-6376-30 70

7282-6493-30 24

Part Number Pages

7282-6560-40 5

7282-6561-40 5

7282-6568-40 5

7282-7696-40 5

7282-8473-40 32

7282-8499-40 16

7282-8870-40 5

7283-4846-30 69

7283-4847-30 69

7283-4848-30 68

7283-5530-40 17

7283-5530-50 16

7283-5531-40 17

7283-5531-50 16

7283-5531-70 16

7283-5532-40 17

7283-5533-40 18, 63

7283-5533-70 16

7283-5534-60 18, 63

7283-5534-61 62

7283-5534-62 62

7283-5535-90 18, 64

7283-5536-40 19, 64

7283-5537-30 26

7283-5538-40 18

7283-5539-40 17

7283-5540-40 18, 63

7283-5541-30 26

7283-5542-30 24

7283-5543-10 26

7283-5544-10 24

7283-5545-10 28

7283-5545-30 24

7283-5546-10 24

Part Number Pages

7283-5546-30 24

7283-5547-30 24

7283-5548-30 25

7283-5549-30 24

7283-5550-30 24

7283-5553-10 27

7283-5553-30 24

7283-5554-10 24

7283-5554-30 24

7283-5558-10 25

7283-5558-40 24

7283-5559-10 24

7283-5559-40 24

7283-5560-40 34

7283-5560-90 32

7283-5561-40 33

7283-5563-40 33

7283-5564-40 34

7283-5565-40 33

7283-5566-60 33

7283-5567-40 34, 64

7283-5569-40 33

7283-5570-10 41

7283-5571-30 41

7283-5574-10 42

7283-5575-10 41

7283-5576-10 41

7283-5577-10 41

7283-5578-60 35

7283-5580-40 33

7283-5590-40 46, 64

7283-5591-40 46

7283-5592-60 46

7283-5594-40 46

I N D E X

85

86

I N D E XPart Number Pages

7283-5595-10 51

7283-5596-10 51

7283-5601-40 45

7283-5602-40 45

7283-5603-40 45

7283-5620-40 57

7283-5621 56

7283-5621-40 57

7283-5622-40 57, 64

7283-5623-30 56

7283-5623-60 57

7283-5624-80 56

7283-5624-90 58

7283-5625-40 57

7283-5628-40 57

7283-5631-30 69

7283-5632-40 69

7283-5635-30 75

7283-5637-40 56

7283-5639-40 56

7283-5643-40 56

7283-5680-60 17

7283-5680-70 16

7283-5683-60 18

7283-5684-10 27

7283-5684-30 24

7283-5685-10 24

7283-5685-30 24

7283-5689-30 25, 76

7283-5691-10 26

7283-5692-30 24

7283-5694-10 24

7283-5694-40 24

7283-5695-10 24

Part Number Pages

7283-5695-30 24

7283-5810-30 75

7283-5875-30 75

7283-5880-10 24

7283-5885-30 27

7283-5886-30 24

7283-5889-30 26

7283-5889-90 24

7283-5904-40 16

7283-5905-40 16

7283-5906-40 16

7283-5907-40 16

7283-5908-40 16

7283-5909-40 16

7283-5910-40 32

7283-5911-40 32

7283-5912-40 32

7283-5913-40 32

7283-5914-40 32

7283-5915-40 32

7283-5916-40 32

7283-5917-60 34

7283-5918-30 41

7283-5922-10 40

7283-5923-10 40

7283-5924-10 40

7283-5925-30 40

7283-5926-10 40

7283-5927-10 40

7283-5928-10 50

7283-5929-10 50

7283-5940-40 16

7283-5941-60 16

7283-5946-30 27

Part Number Pages

7283-5947-30 24

7283-5948-40 27

7283-5967-30 26, 77

7283-6076-30 10

7283-6078-30 11

7283-6372-30 70

7283-6373 70

7283-6376-30 70

7283-6382-60 34

7283-6383-10 32

7283-6384-10 34

7283-6386-40 5

7283-6387-40 5

7283-6388-40 5

7283-6430-30 77

7283-6432-10 25

7283-6433 25

7283-6434-40 25

7283-6436-40 70

7283-6437-90 70

7283-6438-60 70

7283-6464-10 50

7283-6472-30 24

7283-6473-30 24

7283-6474-60 17

7283-6475-60 16

7283-6476-10 50

7283-6478-30 27

7283-6479-30 24

7283-6493-30 24

7283-6560-40 4

7283-6561-40 4

7283-6568-40 4

7283-6647-30 77

Part Number Pages

7283-7696-40 5

7283-7697-40 4

7283-8492-30 77

7283-8872-40 4

7283-8873-40 5

7341-5270-40 76

7341-5271-40 76

7341-5272-40 76

7382-5551-60 63

7382-5552-30 64

7382-5568-40 64

7382-5597-40 64

7382-5608-30 64

7382-5627-40 64

7382-5681-60 63

7382-5682-60 63

7382-5881-40 64

7382-5884-40 63

7382-5957-30 63

7382-6379-30 63

I N D E X

87

DISCLAIMER: The information contained in this catalog is for reference purpose only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no warranty asto the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Then current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.

The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.

Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any suchexpress warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise, including butnot limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.

APRIL, 2004

NORTH AMERICA

Headquarters:6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000888.942.9152

El Paso Branch:12 Leigh Fisher Blvd., El Paso, Texas 79906, USA 915.778.5373

ASIA & SOUTH AMERICA

Sincom:Singapore Component Pte. Ltd.79 Anson Road #06-01Singapore 079906656.226.6910

Japan:World Headquarters:Component Operations:1500 Mishuku,Susono-CityShizuoka-Pref.410-1194 JAPAN81.55.965.3026

EUROPE

Component Center:Frankfurt: Kurhessenstrasse 15, 64546 Morfelden-Walldorf, GERMANY 49.6105.99150

Engineering Center:Robert Bosch-Strasse 4350769Koln, GERMANY 49.221.59.7990

Hemel Hempstead:Unit 1 The Willows, Mark RoadHemel Hempstead, Hertfordshire HP2 7AU UNITED KINGDOM 44.1442.29.2400

Belgium:Bedrijfsstraat 1220, 3660 Opglabbeek, BELGIUM 32.89.85.2140

Barcelona:Gran Via Corts Catalanes 184 Atico 2A, 08038 Barcelona, SPAIN 34.934.329.200

Gothenberg:Exportgatan 38 B 422 46 Hisings Backa, SWEDEN 46.31.742.0600

Torino:Via Leonardo da Vinci 2910095 GrugliascoTorino, ITALY 39.11.780.4848

www.yazaki-na.com

888.942.9152

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