nonwoven bags project report

7/22/2019 Nonwoven Bags Project Report

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C A U T I O N

This project report has been prepared on the basis of

information available with M/S. ENGINEERS INDIA RESEARCH INSTITUTE.

The intention here is to provide preliminary information to the

prospective entrepreneur. Prior to making a firm decision for

investment in the project the entrepreneur must verify the

various feasibility aspects together along with the addressesfor the procurement of plant & machinery and raw materials

independently. The informations supplied in this report is

obtained from the reliable sources but it is not guaranteed and

the money once paid will not be refunded back in any case. Claims

for incomprehensiveness of the project report will not be

entertained and no legal action in this regard would be

entertained in any case (Subject to Rajkot Jurisdiction only).

Any matter relating to our standard points covered in the report

may be modified with in 5 days time only from the date of

purchase.

Indian Project Research Institute


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NON-WOVEN CARRY/SHOPPING BAGS

[IPRI/BAGS/44A6] T.154

CONTENT PAGE NO

01. INTRODUCTION 402. USES AND APPLICATIONS 903. NONWOVEN FABRIC- RAW MATERIAL 1004. MARKET SURVEY 1505. NON WOVEN POLYPROPYLENE 1606. DEMAND SUPPLY GAP 1707. PRESENT MANUFACTURERS 1808. MANUFACTURING PROCESS 2009. PRINCIPLES OF PLANT LAYOUT 2310. PLANT LOCATION FACTORS 2911. EXPLANATION OF TERMS USED IN THE PROJECT REPORT 3312. SUPPLIERS OF RAW MATERIAL (INDIAN) 3613. SUPPLIERS OF PLANT & MACHINERY (INDIAN) 38

14. SUPPLIERS OF PLANT & MACHINERY (FOREIGN) 39

APPENDIX - A

1. COST OF PLANT ECONOMICS A 12. LAND & BUILDING A 23. PLANT AND MACHINERY A 34. FIXED CAPITAL INVESTMENT A 5

5. RAW MATERIAL A 66. SALARY AND WAGES A 77. UTILITIES AND OVERHEADS A 88. TOTAL WORKING CAPITAL A 99. COST OF PRODUCTION A1110. PROFITABILITY ANALYSIS A1211. BREAK EVEN POINT A1312. RESOURCES OF FINANCE A14

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[IPRI/BAGS/44A6] T.154

INTRODUCTION

Non woven poly bags are liquid resistant and offered in

variety of patters. These can be used for regular purpose and

manufactured to meet the requirements of the clients. They are

designed in variegated patterns and following the latent trends

to satisfy the end user and available in reasonable prices.

Printed Nonwoven Punch Bag

This puch bag is made from nonwoven fabric instead ofplastic. It has the same style as the plastic punch bag.But it's environment friendly and can be reusable. It'sprinted on 2 Sides, logo can also be printed. The 2 bag edgesare heat cut and sealed, no stitching. We can offer variouscolors of such bag, and can produce any size. It's verygreat for shopping, gifts, makeups, favors, parties, jewellery,and much more.

Name: Printed Nonwoven Punch Bag

Size: 30 * 40 cm

Pack: 10 pcs per pack, 100 pcs per box

Fabric: Nonwoven fabric, edge heat cut & sealed, no stitching

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Nonwoven Tote Bag W/Zipper

This nonwoven tote bag has a zipper on top to open and asmall pocket inside. It gets a customized logo on both sides.Logo can also be printed on it. Sizes and colors canall be customized. its widely used for shopping, fashion,

gifts, and more.

Name: Nonwoven Tote Bag W/Zipper

Size: 38 * 40 * 12 cm

Thickness: 80 GSM

Pack: 100 pcs per box

Material: Non-woven fabric

Foldable Nonwoven Tote Bag

saveThis nonwoven tote bag can be folded into a purse so you can

your space and take it very conveniently. It gets asnap at front to close when you fold it into a purse. Your

logo can be printed on it. Sizes and colors can all be

customized.

It's widely used for shopping, fashion, gifts, and

more.

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SPECIFICATIONS

Nonwoven Shopping Bag

This bag is made form polypropylene fiber, and is 100%

degradable.

Fashion design, good quality

Non woven shopping bag, non woven bag:

Non woven grocery bags:

Stock up on reusable grocery type non-woven bags:

All colors can supply.

No printing

Size: 36*46cm

Non-woven bags made out of material made from fibers thatare bonded together by a process other than weaving (suchas chemically, with heat,etc.). These bags are made

from polypropylene fiber, and are 100% degradable.

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Features of the Non Woven Shopping Bag:

1. Eco-friendly2. Suitable for advertisements3. Shpping, packing, promotion4. Anti-pull, anti-tear, strong, extensible and hig in the

intensity of machanics

5. Acid-resistant, alkali-resistant, non-poisonous and no harmto human body

6. Good in ventilation7. Recycle, environmentally friendly material8. Water resistant and mosture proof9. Durable and tear resistant10. Available in a wide variety of styles11. Various shapes, sizes and disigns acceptable12. Buyer logos and designs acceptable13. Materials: non woven fabric, any thickness14. Printing: Solid colorfull colors printing15. Surface decorative finishing: Gloss/matte lamination,

glitter, embossing, creasing, foil stamping, die cutting,

oil printing, screen printing;

16. Usually used for gift/clothes packaging and craftwork;17. Carry handle; non woven, polyester

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Specifications:

1. Weight range: 10-150gsm2. Maximum width: 2.4m (subject to customer's desire)3. Colors: many colors are available4. Widely used such as promotional, shopping, packing,

supermarket packing and anywhere like

5. Printing: silk screen printing, intagilo printing, heattrasfer printing

6. Speciality: good appearance beautiful and graceful,incredibly strong, no-toxin and irrtation

7. We can offer you high quality and excellent service andcompetitive price, we welcome to inquiry

Products Applications:

1. Nonwoven shopping bag2. Gift bag3. Dustproof cover4. Storage Application5. Bedding

Package: 100pcs/ctn or as customer requirement

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USES AND APPLICATIONS

Non Woven Bags that are used shopping & promotional purposesbag, as a grocery bag, tote bag, gift bag and in trade shows asgive aways. These eco firendly bags can be reused as these aremade from non woven fabric and hence are eco friendly bagscan be reusedas these are made from non woven fabric and henceare eco fiendly. Customization in terms of thickness of thebag, sizes and shapes can be altered as per client's requirment.These bags are also provied with modifiable side gusset andare available with standard carry handles or over the soulder

handles for the easy carrying.

Range of packaging products also include a wide variety of

nonwoven bags which are manufactured by using good qualityeco- friendly materials like propylene. These bags are usedfor serving in various purposes. Non woven bags are 100%recyclable as these are manufactured with a durable, liquid

resisting and dehumidifying fabric which can be recycled.

Designing of Non Woven Bags and woven interliningfabric products. Special care is taken in getting these bagsmade from finest quality basic material. Besides the fact thatthese bags come in myriad shapes, sizes and volumes, these canbe availed at market leading prices. Furthermore, Non woven

bags have made foray into a number of different applications.

Coated and uncoated non-woven polypropylene sacks/bags innumber of sizes in addition to strength, ability, standard andsuperior at cost effective prices, offer non-woven fabric form50 GSM to 200 GSM to 200 GSM in different colors and shapes.These bags can be used for promotion, shopping and packing ofa range of consumer material up to packing of 25 kg. These are

available in desired color, shape and sizes.

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NONWOVEN FABRIC- RAW MATERIAL

Nonwoven Fabric is a fabric-like materail from longfibers, bonded together by chemical, mechanical, heat orsolvent treatment. The term is used in the textilemanufacturing industry to denote fabrics, such as felt, which areneither woven nor knitted. Nonwoven materials typically lackstrength unless densified or reinforced by a backing. In recentyears, nonwovens have become an alternative to polyurethane

foam.

Nonwoven fabrics are broadly defined as sheet or webstructures bonded together by entangling fiber or filaments(and by perforating films) mechanically, thermally or

chemically. They are flat, porous sheets that are madedirectly from separate fibers or from molten plastic or plasticfilm. They are not made by weaving or knitting and do notrequire converting the fibers to yarn. Typically, a certaingpercentage of recycled fabrics and oil-based materials areused in nonwoven fabrics. The percentage of recycledfabrics vary based upon in nonwoven fabrics. The percentageof recycled fabrics vary based upon the strength of material

needed for the specific use.

Nonwoven fabrics are engineered fabrics that may be alimited life, single-use fabric or a very durable fabric.Nonwoven

fabrics

provide specific

functions

such

as

absorbency, liquid repellency, resilience, stretch,softness, strength, flame retardancy, washability, cushioning,filtering, bacterial barrier and sterility. These propertiesare often combined to create fabrics suited for a specificjobs, while achieving a good balance between product use-life and cost. They can mimic the appearance, texture andstrength of a woven fabric and can be as bulky as thethickest paddings. In combination with other materials theyprovide a spectrum of products with diverse properties, andare used alone or as components of apparel, home funishings,

health care, engineering, industiral and consumer goods.

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Non-Woven Materials are Used in Numerous Applications,

Including

* Baby diapers* Feminine hygiene* Adult incontinence products* Wet wipes* Bandages and wound dressings* Isolation gowns* Surgical gowns* Surgical drapes and covers* Sugical scrub suits* Caps* Gasoline, oil and air - including HEPA filtration* Water, coffee, tea bags* Pharmceutical industry* Mineral processing]* Liquid cartrige and bag filters* Vacuum bags* Allergen membranes or laminates with non woven layers* Soil stabilizers and roadway underlayment* Foundation stabilizers* Erosion control* Canals construction* Drainage systems*

Geomeambranes protection* Frost protection

* Agriculture mulch* Pond and canal water barriers* Sand infiltration barrier for drainage tile* Carpet backing, primary and secondary* Composites:

* Marine saillaminates* Tablecover laminates* Chopped strand mat

* Backing/stabilizer for machine embroidery* Packnaging - to sterilize medical products* Insulation 9fiberglass batting)* Pillows, cushions, and upholstery padding* Batting in quilts or comforters* Consumer and medical face masks* Mailing envelopes* Tarps, tenting and transportation (lumber, steel) wrapping* Disposable clothing (foot coverings, coveralls)

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Nonwovens are typically manufactured by putting smallfibers together in the form of a sheet or web (similar to paperon a paper machine), and then binding them either mechanically(as in the case of felt, by interlocking them with serratedneedless such that the inter-fiber friction results in astronger fabric), with an adhesive, or thermally (by applyingbinder (in the form of powder, paste, or polymer melt) and

melting the binder onto the web by increasing temperature).

Staple Nonwovens

Staple nonwovens are made in 2 steps. Fibers are firstspun, cut to a few centimeters length, and put into bales. Thesebales are then dispersed on a conveyor belt, and the fibers arespread in a uniform web by a wetlaid process or bycarding. Wetlaid operations typically use 1/4" to 3/4" longfibers, but sometimes longer if the fiber is stiff orthick. Carding operations typically use ~1.5" long fibers.Rayon used to be a common fiber in nonwovens, now greatlyreplaced by PET and PP. Fiberglss is wetlaid into mats foruse in roofing and shingles. Synthetic fiber blends arewetlaid along with cellulose for single-use fabrics. Staplenonwovens are bonded by using either resin or thermally.Bonding can be throughout the web by resin saturation or overallthermal bonding or in a distinct pattern via resin printing orthermal spot honding. Conforming with staple fibers usuallyrefers

to a combination with meltblown, ofter

used

in high-end

textile insultations. Melt Blown non wovens are producedby extruding melted polymer fibers through a spin net or dieconsisting of up to 40 holes per inch to form long thinfibers which are stretched and cooled by passing hot air over the

fibers as they fall from the die. The resultant web is collected

into rolls and subsequently converted to finished products. The

extremely fine fibers typically polypropylene differ from otherextrusions particularly spun bond in that they have low intrinsicstrength but much smaller size offering key properties. Oftenmelt blown is added to spun bond to form SM or SMS webs, whichare strong and offer the intrinsic benefits of fine fibers suchas fine filtration, low pressure drop as used in face masks orfilters and physical benefits such as acoustic insulation as

used in dishwashers. One of the largest users of SM and SMS

materials is the disposable diaper and feminine care industry.

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Spunlaid Nonwovens

Spunlaid nonwovens are made in one continuous process.

Fibers are spun and then directly dispersed into a web bydeflectors or can be directed with air streams. This techniqueleads to faster belt speeds, and cheaper costs. Severalvariants of this concept are available, but the leadingtechnology is the REICOFIL machinery. PP spunbonds run fasterand at lower temperatures than PET spunbonds, mostlydue tothe difference in melting points. Spunbond has beencombined with meltblown nonwovens, conforming them into alayered product called SMS (spun-melt- spun). Meltblownnonwovens have extremely fine fiber diameters but are not strongfabrics. SMS fabrics, made completely from PP are water-

repellent and fine media, being able to capture very fineparticles. Spunlaid is bonded by either resin or thermally.Regarding the bonding of spundlaid, Rieter has launched a newgeneration of nonwovens called Spunjet. In fact, Spunjet is thebonding of the Spunlaid filaments thaks to the hydroentanglement.

Air-Laid Paper

asAir-laid paper is a textile-like material categorized

a nonwoven fabric made from wood pulp. Unlike the

normal papermaking process, air-laid paper does not use water

as

the carrying mediaum for the fibre.

Fibres are carried and

formed to the structure of paper by air.

Other

Nonwovens can also start with films and fibrillate,

serrate or vacuum-form them with pattened holes. Fiberglass

nonwovens areof two basic types. Wet laid mat or "glass tissue"

use wet-chopped, heavy denier fibers in the 6 to 20 micrometre

diameter range. Flame attenuated mats or "batts: use

discontinuous fine denier fibers in the 0.1 to 6 range. Thelatter is similar, though run at much higher temperatures,

to meltblown thermoplastic nonwovens. Wet laid mat is almostalways wet resin bonded with a curtain coater, while batts are

usually spray bonded with wet or dry resin. An unusual process

produces polyethylene fibrils in a Freon-like fluid, forming

them into a paper-like product and then calendering them to

create Tvvek.

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Bonding

Both staple and spunlaid nonwovens would have nomechanical resistance in and of themselves, without the

bonding step. Several methods can be used:

* Thermal bonding:* BUsing a large oven for curing* Calendering through heated rollers (called spundbond

when combined with spunlaid), calenders can besmooth faced for an overall bond or pattened for a

softer, more tear

resistant bond

* Hydro-entanglement: mechanical intertwining of fibers by

water jets (called spunlace)

* Ultrasonic pattern bonding, ofter used in high-loft orfabric insulation/quilts/bedding

* Needlefelt: mechanical interwining of fibers by needles* Chemical bonding (wetlaid process): use of binders (such as

latex emulsion or solution polymers)to chemically join

the fibers

*

Amore

expensive

or

solution

polymers)

to chemically

join the fibers

* A more expensive route uses binder fibers or powders that soften and melt to hold other non-melting

fibers together

* One type of cotton staple nonwoven is treated with sodium hydroxide to shrink bond the mat, the caustic causes

the cellulose-based fibers to curl and shrink around one

another as the bonding technique

* Meltblown is very weakly bonded from the air attenuated fibers intertangling with themselves during web

formation as well as the temporary tackiness when they are forming

* One unusual polyamide spunbond (Cerex) is self-bondedwith gas-phase acid

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MARKET SURVEY

Nonwoven PP bags are made out of oil - but other than

this initial position, they are a very sustainable choice for

the modern retailer. They promote reuse, they use a resource

that exists as a result of other production (i.e. derivatives -

the 4% of world crude oil left over after fuel production), and

provide they are reused and recycled they have an extremely low

impact on the environment.

Non woven poly bags are liquid resistant and offered in

variety of patters. These can be used for regular purpose and

manufactured to meet the requirements of the clients. They are

designed in variegated patterns and following the latent trends

to satisfy the end users.

Now a days government has banned use of polythene bags

because of environment concerns. Nonwoven bags are fast

replacing polythene bags in the retail sector. With availability

of bags in the local market, the retail segment would gradually

shift to nonwoven bags. Creation of market for nonwoven depends

upon the entrepreneurs ability to push the same in the market.

Apart from retail segment, the nonwoven bags are being widely

used as fancy bags, gift bags and Tote bags.

In a small township with 500,000 populations, the use of

carry bags by retailers could be to the tune of 10000 pcs perday. If the nonwoven bags take 20% of that market potential the

use could be 2000 bags per day.

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NONWOVEN POLYPROPYLENE

SUSTAINABILITY OF All plastics are created from the 4%SOURCE MATERIAL derivatives produced refining crude oil.

They are an efficient use of a resource

that when unused is burnt off at source.

ENERGY CONSUMPTION Relatively low inputs of power resulting

from simplicity of process.

ECOLOGICAL FOOTPRINT Relatively low, due to simplicity ofProcess , and low levels of waste.Electricity and feedstock in, bag out.Printing uses biodegradable non-toxic

inks.

DEMAND/PRICING RATIO Transition of resource use from single-

use bags to reusable bags means

oilderivatives remain cost competitive.Nonwoven PP delivers extremely cost-

competitive bags.

ALTERNATIVE USES OF Nonwoven PP is an alternative use ofRESOURCE this resource. A better use than

making. Single-use plastic bags.

HUMAN AND SOCIAL As the production of nonwoven PP bags isRESPONSIBILITY

a relatively new industry, factories are

OF PRODUCTION PROCESS modern and follow enlightened HR

practices (by each country's standards).

DISPOSAL OF USED Nonwoven pp can be 100% recycled - overPRODUCT and over. The key is the recycling

system in the community of use.

FLEXIBILITY AND Nonwoven PP bags are designed for thisSUITABILITY OF USE use. Wonderful soft fabric feel, strong & washable, very printable, yet

ultimately recyclable and degradable.

RECYCLEABLE?

100%

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DEMAND SUPPLY GAP

(Lakh Nos.)----------------------------------------------------------------YEAR DEMAND SUPPLY GAP

----------------------------------------------------------------

2005-06 700 620 80

2006-07 850 750 100

2007-08 1000 895 105

2008-09 1200 1050 150

2009-10 1400 1200 200

2010-11 1600 1350 250

2011-12 1800 1500 300

2012-13 2000 1650 350

2013-14 2200 1800 400

2014-15 2400 1950 450

2015-16 2600 2100 500

2016-17 2800 2250 550

2017-18 3000 2400 600

2018-19 3200 2550 650

2019-20 3400 2700 700----------------------------------------------------------------

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PRESENT MANUFACTURERS

List of some of the suppliers of different type of Bags in India (especially around Mumbai)

Palm PackagingMr. Ayub KhanK. H. No. 76, RanhollaDelhi - 110 041, IndiaEmail- [email protected], [email protected] : +(91)-(11)-28363904Mobile : +(91)-9810355081Fax : +(91)-(11)-28362915

GREEN PACKAGING INDUSTRIES (P) LIMITED25A, Camac Street,Kolkata,West Bengal- 700 016Tel: +(91)-(33)-22874932/22872358Mob: +(91)-9830245450Fax: +(91)-(33)-22876872Email: [email protected],[email protected]

Khushi Enterprises

Gala No. 24, Rupal Industrial Estate,

Plot No. 36 Opposite Vagad Oil Depot,

Off Jivadaya Lane, Bhattwadi,

Ghatkopar West, Mumbai - 400 084

Tel: +(91)-(22)-25102011

Anjum Packaging

Room No. 260, Sai Baba Nagar,

90 Feet Road,Dharavi, Mumbai - 400 017

Tel: +(91)-(22)-24086323

Siddharth Plastic

144, Ashok Mill Compound, Sion Dharavi RoadSion West, Mumbai - 400 017

Tel: +(91)-(22)-24012727

Shree Balaji Print N Pack & Croma PolymerOffice No. 06, Symphony C. H. S. Limited, Old Raviraj Complex

Mumbai 401105

Tel: +(91)-(22)-28160084

Zink Beauty

A - Wing, No. 304, Raj Laxmi Apartment

Chikwadi Padma, Mumbai - 400 092

Bang Polypack (A Division Of Bang Data Forms. Pvt.Ltd)

103, Keval Industrial Estate, 1st Floor, Senapati

Bapat Marg, Lower Parel, Mumbai - 400 013

Tel: +(91)-(22)-24901781

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PRINT PROCESS No.

7.B.B. Road,

Chennai,Tamil Nadu - 600039Tel: 91-044-25514696Mob: 091 9600014597Fax: 91-044-25512090Website: http://www.cottonbagindia.com

PEALS GLOBAL INDIA3605, Main Road B.H Rao(Back Side)Delhi-110006Tel: 23512062, 23622826, 26385312Mob:- +91- 9311999595

+91- 9810109595+91- 9212709595

Email: [email protected];[email protected]

ISPA EXIM PVT. LTDB 304 Patel Commercial Premised,Veera Desai Industrial Layout, Off Link Load,Andheri West,Mumbai,Maharashtra - 400 053Tel: +(91)-(22)-42667627

Colours Polymers

Dharmraj Industries, Unit No. A - 5, Lake Road,

Bhandup West, Mumbai 400078Phone:+(91)-(22)-25946955

Mahavir Packaging

No. 17, Jamnadas Industrial Estate, Dr. R. P.

Road, Mulund, Mumbai - 400 080

Phone:+(91)-(22)-25609511

RAHIL AIRBUBBLE PVT. LTD.

Survey No. 34, Plot No. 2-B, N.H.8-B,

Shapar (Veraval), Rajkot - 360002, Gujarat

Wintex Apparel Limited

E - 307, Kailas Industrial Complex, VeerSavarkar Marg, Park Site, Vikhroli West,

Mumbai - 400 079

Phone:+(91)-(22)-65619684

Akrishna Bags Company

Unit No. 204 - 205, Shankala Industrial Estate,

Gogate Wadi, Behind Thomas School, Goregaon

East, Mumbai - 400 063

Phone:+(91)-(22)-29275619

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MANUFACTURING PROCESS

Range of non wove nbags are manufactured with goodquality propylene material which is environmental friendly.Bags are used to serve various purposes. These bags are 100%recycled and are manufctured with a durable, liquid

resisting and dehumidifying fabric which can be recycled.

PP non woven bags are available in d ifferent and uniquecolors with a variety of designs and dimensions. These are alsocustom made as per the specifications of the client; These bagscan be printed in accordance to the customer's designs andlogos. These bags are perfect for the purpose of shopping,

gifts, promotional items and packaging.

Nonwoven Loop Hadle Bag w/Rectangle Bases

This loop handle bag is made from nonwoven fabricinstead of plastic. It has the same style as the plastic loophandle bag, but it's environment friendly and can be reusable.It has a rectangle base, can offer various colors of suchbag, and can produce any size. It's very great for shoppin,

gifts, makeups, favors, parties, jewellery, and much more.

Name: Nonwoven Loop Handle Bag w/Rectangle BasesSize: 28 * 30 + 10 * 20

Pack: 10 pcs per pack, 100 pcs per boxFabric: NOnwoven fabric

Nonwoven Punch Bag W/Bottom Gusset

ThisIt

Punch bag is made from nonwoven fabric instead of

plastic. has the same style as the plastic punch bag,

but it's environment friendly and can be reusable. It has abottom gusset and customized printing on both sides. Your logos

can also be printed. The edge is heat cut and sealed, no

stitching, offer various colors of such bag, and can produce any

size. It's very great for shoppin, gifts, makeups, favors,

parites, jewellery, and much more.

Name: Nonwoven Punch Bag w/ Bottom GussetSize: 27 * 36 + 27 * 6 cmPack: 10 pcs per pack, 100 pcs per box

Fabric: Nonwoven fabric, edge heat cut & sealed, no stiching

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Nonwoven Pouch W/ Gold Printing

This pouch is made from nonwoven fabric, which is

environment friendly. It has gold printing on 1 side. Your logo

can also be printed on it. It can be produced in any other

colors and sizes. It's great for gifts, makeups, keys, favors,

parties, jewellery, and much more.

Name: Non-woven Bag Black and WhiteSize: 10 + 5 * 10 inchThickness:100 GSMPack: 100 pcs per box

Material: Non-woven fabric with snap

Nonwoven T-Shirt Bag

This is not a plastic t-shirt bag, it's made fromnonwoven fabric, which is environment-friendly. Logo can beprinted on it. Sizes and colors can all be customized. It'swidely used for shopping, fashion, gifts,and more.

Name: Nonwoven T-shirt Bag BlueSize: 12 + 7 * 22 inchThickness:70 GSMPack: 100 pcs per box

Material: Non-woven fabric

Non-Woven Bag Pink W/Snap

It's made from PP non-wovenfabric with vivid and clearprinting. It has self material handles at top. It also has asnap for opening. It can be printed and can be made in anyother colors. It's widely used for shopping or to pack gifts,

favors, soaps, candles, jewelry, clothes, and more.

Name: Non-woven Bag Pink w/ SnapSize: 9.5 + 3 * 8.5 inch

Thickness:100 GSMPack: 100 pcs per box

Material: Non-woven fabric with snap

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Plain Nonwoven Bag

This bag is made from nonwoven fabric, which feels likecloth, but much cheaper than the cloth fabric and pretty strong.Unlike plastic bags, this bag is degradable and environment-friendly. Printing can be done on it . More colors areavailable. It's great for shopping, picnic, or to carry or

pack any items you like.

Name: Plain Nonwoven BagSize: 30 * 40 cmThickness:60-200 GSMPack: 1000 pcs per box

Fabric: Nonwoven fabric with handle

Nonwoven Tote Bag W/O Stitching

This nonwoven tote bag is heat cut & strongly sealed onedges, no stiching. So, it looks neater and is more durablethan the stitched ones. Customized logos can be printed onboth sides. Sized & colors can also be customized. It'swidely used for shopping or to pack gifts, favors, soaps,

candles, jewelry, clothes, and more.

Name: Nonwoven Tote Bag w/o StichingSize: 30 * 38 * 8 cmThickness: 80 GSMPack: 100 pcs per box

Material: PP

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PRINCIPLES OF PLANT LAYOUT

Some of the guiding principles for detailed plant layoutwill be discussed for the benefit of those making layout

decisions for the first time.

Storage Layout: Storage facilities for raw materials and

intermediate and finished products may be located in isolated

areas or in adjoining areas. Hazardous materials become a

decided menace to life and property when stored in large

quantities and should consequently be isolated. Storage in

adjoining areas to reduce materials handling may introduce an

obstacle toward future expansion of the plant. Arranging storage

of materials so as to facilitate or simplify handling is also a

point to be considered to design. Where it is possible to pump a

single material to an elevation so that subsequent handling can

be accomplished by gravity into intermediate reaction and

storage units, costs may be reduced. Liquids can be stored in

small containers, barrels, horizontal or vertical tanks and

vats, either indoors or out of doors.

Equipment Layout: In making a layout, ample space should be

assigned to each piece of equipment; accessibility is an

important factor for maintenance.

It is extremely poor economy to fit the equipment layouttoo closely into a building. A slightly larger building appearsnecessary will cost little more than one that is / that crowded.The extra cost will indeed be small in comparison with thepenalties that will be extracted if, in order to iron out thekines, the building must be expanded.

The operations that constitute a process are essentially a

series of unit operations that may be carried on simultaneously.

These include filtration, evaporation, crystallization,

separation, and drying. Since these operations are repeated

several times in the flow of materials, it should be possible to

arrange the necessary equipment into groups of the same kinds.

This sort of layout will make possible a division of operation

labor so that one or two operators can be detailed to tend all

equipment of a like nature.

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The relative levels of the several pieces of equipment and

their accessories determine their placement. Although gravity

flow is usually preferable, it is not altogether necessary

because liquids can be transported by blowing or by pumping, andsolids can be moved by mechanical means. Gravity flow may be

said to cost nothing to operate, whereas the various mechanical

means of transportation involve the first cost of the necessary

equipment and the cost of operation and maintenance. But

material must be elevated to a level where gravity flow must

start. However, gravity flow usually means a multistory layout,

whereas the factors favoring a single-story plant may largely,

if not entirely, compensate for the cost of mechanical

transportation.

Access for initial construction and maintenance is a

necessary part of planning. For example, overhead equipment must

have space for lowering into place, and heat-exchange equipmentshould be located near access areas where trucks or hoist can be

placed for pulling and replacing tube bundles. Thus, space

should be provided for repair and replacement equipment, such as

cranes and forked trucks, as well as access way around doors and

underground hatches.

Safety: A great deal of planning is governed by local and

national safety and fire code requirements. Fire protection

consisting of reservoirs, mains, hydrant, hose houses, fire

pumps, reservoirs, sprinklers in building, explosion barriers

and directional routing of explosion forces to clear areas, and

dikes

for combustible-product storage tanks must be incorporated to

protect costly plant investment and reduce insurance rates.

Plant Expansion: Expansion must always be kept in mind. Thequestion of multiplying the number of units or increasing thesize of the prevailing unit merits must be studied. Suffice itto say that one must exercise engineering judgement; that as apenalty for bad judgement, scrapping of present serviceableequipment constitutes but one phase, for shutdown due toremodeling may involve a greater loss of money than that due torejected equipment. Nevertheless, the cost of change mustsometimes

be borne, for the economies of larger units may, in the

end, make replacement imperative.

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Floor Space: Floor space may or may not be a major factor inthe design of a particular plant. The value of land may be aconsiderable item. The engineers however, follow the rule of

practicing economy of floor space, consistent with goodhousekeeping in the plant land with proper consideration given toline flow of materials, access to equipment, space to permitworking on parts of equipment that need frequent servicing, and

safety and comfort of the operators.

Utilities Servicing: The distribution of gas, air, water,steam, power, and electricity is not always a major item,in as much as the flexibility of distribution of these servicespermits designing to meet almost any condition. But a littleregard for the proper placement of each of these services,practicing good design, aids in of operation, orderliness, andreduction in costs of maintenance. No pipes should be laid onthe floor or between the floor and the 7-ft. level, where theoperator must pass or work. Chaotic arrangement of pipinginvites chaotic operation of the plant. The flexibility ofstandard pipe fittings and power-transmission mechanisms renders

this problem one of minor difficulty.

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Building: After a complete study of quantitative factors,

the selection of the building or buildings must be considered.Standard factory buildings are to be desired, but, if none can befound satisfactory to handle the space and process requirementsof the chemical engineer, then a competent architect should beconsulted to design a building around the process - not a

beautiful structure into which a process must fit. It is

fundamental in chemical engineering industries that the

buildings should be built around the process, instead of the

process being made to fit building of conventional design.

In many cases only the control area requires housing, with

the process equipment erected outdoors. This is known as outdoorconstruction and such layouts should be considered for many typesof plants. What consideration must be given to buildingsdepends upon conditions. If the designer must adapt his designto fit an old building or building space already erected, hisproblem is cut out for him and he has limiting conditions.However, the selection of the design of a new building to meetthe requirements of the process is more scientific. In thiscase, one finds before him practically all types of standardbuilding, built in units, interlocking or otherwise, ready for

shipment and erection.

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Throughout chemical industry, much thought must be given to

the disposal of waste liquors, fumes, dusts, and gases.

Ventilation, fume elimination, and drainage may require theinstallation of extra equipment. This may involve the design of theindividual pieces of operating equipment, or it may require the

installation of isolated equipment. If the latter be the case, the

location of such equipment where it will not interfere with the flow

of materials in process should be practiced. The selection of the

proper piece of equipment for doing this serviceis also an important point; the less attention the ventilating,fume, or waste-elimination systems require, the better servicethey may render. Sometimes air conditioning of the plant iscalled for and may require an elaborate setup. But theinstallation of such equipment, when needed, pays in betterservice from operators, less discomfort, greater production, anda better morale than when such conditions are left to nature.

It must be recognized that there is not only one solution to theproblem of layout of the equipment. There are many rationaldesigns. Which plant to adopt must be decided upon after exercise of

engineering judgement and after striking a balance between the

advantages and disadvantages of each possible choice.

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Material-handling Equipment: Consideration of equipment for

materials handling is only a minor factor in most cases of

arrangement, because of the multiplicity of available materials-handling devices. But where this operation is paramount in a

process, serious thought must be given to it. Again it should be

said that engineering judgement must be exercised. Whenever

possible, one should take advantage of the topography of the

site location, and the process involved.

Railroads and Roads: Existing or possible future railroads and

highways adjacent to the plant must be known in order to plan

rail siding and access roads within the plant. Railroad spurs

and roadways of the correct capacity and at the right location

should be provided for in a traffic study and over-all master

track and road plan of the plant area. Some of the factors in

rail-track planning are:

1. Existing and future off-site main rail facilities2. Permissible radius of curvature for spurs - consult local

rail authorities.

3. Provision for traffic handling - arrangement of spurs andladder track and switching.

4. Adequate spur facilitiesa. Loading and unloading facilities for initial plant

construction and subsequent operations.

b. Rack stations for liquid handlingc. Storage space for full and empty carsd. Space for cleaning and car repairs.Major provisions in road planning for multipurpose service

are:

1. A means of interplant movement for road traffic, bothpedestrian and vehicular

2. Heavier and wider roads for large-scale traffic3. Routing of heavy traffic outside the operational areas4. Roadways for access to initial construction, maintenance,

and repair points

5. Roadways to isolated points, storage tanks, and safetyequipment, such as fire hydrants.

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PLANT LOCATION FACTORS

Factors which generally apply to the economic and

operability aspect of plant site location are classified into

two major groups. The primary factors listed apply to choice of

a region, whereas the specific factors looked at in choosing an

exact site location within the region. All factors are important

in making a site location selection.

Primary Factors

1. Raw-material supply:a. Availability from existing or future suppliersb. Use of substitute materialsc. Distance

2. Markets:a. Demand versus distanceb. Growth or declinec. Inventory storage requirementsd. Competition - present and future.

3. Power and fuel supply:a. Availability of electricity and various type of fuelb. Future reservesc. Costs

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4. Water supply:

a. Quality - temperature, mineral content,bacteriological content

b. Quantityc. Dependability - may involve reservoir constructiond. Costs

5. Climate:a. Investment required for constructionb. Humidity and temperature conditionsc. Hurricane,a tornado, and earthquake history

Specific Factors

6. Transportation:a. Availability of various services and projected rates

1. Rail - dependable for light and heavy shippingover all distances

2. Highways - regularly used for short distance andgenerally small quantities

3. Water - cheaper, but may be slow and irregular4. Pipeline - for gases and liquids, particularly

for petroleum products

5. Air - for business transportation of personnel

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7. Waste disposal:a. Regulations lawsb. Stream carry-off possibilitiesc. Air-pollution possibilities

8. Labor:1. Availability of skills2. Labor relations - history and stability in area3. Stability of labor rates

9. Regulatory laws:a. Building codesb. Zoning ordinancesc. Highway restrictionsd. Waste-disposal codes

10. Taxes:a. State and local taxes

1. Income2. Unemployment insurance3. Franchise4. Use5. Property

b. Low assessment or limited term exemptions to attractindustry

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11. Site characteristics:a. Contour of siteb. Soil structurec. Access to rail, highway, and waterd. Room for expansione. Cost of sitef. Site and facilities available for expansion on present

company-owned property

12. Community factors:a. Rural or Urbanb. Housing costsC. Cultural aspects - churches, libraries, theatresd. School systeme. Recreation facilitiesf. Medical facilities - hospitals, doctors

13. Vulnerability to wartime attack:a. Distance important facilitiesb. General industry concentration

14. Flood and fire control:a. Fire hazards in surrounding areab. Floor history and control

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EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

This represents reduction in the utility and value of a

capital asset because of wear and tear, lapse of time,

obsolescence etc. The use of an asset helps in the generation of

revenue for the business. A part of the cost of the asset,

estimated to be equal to the reduction in the utility and

economic life of the asset, because of its use, is charged off

by way of depreciation charge against such revenue to arrive at

the true profits.

2. FIXED ASSETS:

Represent those assets which remain permanently (till their

useful lives) with the business and are not meant for resale.

These assets are acquired for use in the operation of business

and help in the generation of revenue for the business. These

include land and building, plant and machinery etc.

3. WORKING CAPITAL:

This represents the total expenses on Raw materials,

utilities & overheads, and salaries & wages, for a specified

period of time.

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4. BREAK-EVEN POINT:

This represents the level of output and sales at which the

firm is able to recover all its expenses-both fixed and

variable. In other words it indicates the level of output and

sales at which the firm is neither making profit nor incurring

any loss. Level of output more than the Break-Even Level

generates profit for the firm.

5. OTHER FIXED EXPENSES:

These represent expenses which remain fixed irrespective of

changes in level of output. In other words these are the

expenses which the firm has to incur whether there is production

or not. These include expenses such as preliminary and

Preoperative expenses, Insurance and Freight, Technical Know-how

and Consultancy, Erection & Commissioning etc. building,

insurance, etc.

6. MARGIN MONEY:

This represents that part of the cost of project which the

promoter has to meet from his own resources. This is the

contribution which the promoter must make to the equity of the

project for becoming eligible for assistance from financial

institutions/Banks.

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7. TERM LOANS:

Represent Loans which are repayable over a long period of

time. These loans are meant for meeting capital expenditure of

the project.

8. TOTAL LOAD:

It is the ratio of the maximum power consumed in KWH in a

particular period of time to the number of operating hours of

the unit in that particular period.

Power Consumed in KWH) in a particularTotal Load = (--------------------------

No. of operating hours of period of time

the unit

9. LAND AREA/MAN POWER RATIO:

It is the ratio of manpower utilised per unit area of land

required for operating the unit.

+Land Area

+

| |Land Area/Man Power Ratio = | ---------------- |

| No. of persons |

| Working on the unit|

+ +

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SUPPLIERS OF RAW MATERIAL (INDIAN)

ALOK INDUSTIES LTD.Peninsula Towers,Peninsula Corporate Park,GanpatraoKadam Marg,Lowel Parel,Mumbai,Maharashtra - 400013Tel: 91-22-24996200

BIYANI INDUSTIAL TEXTILES (P) LTD.102, Amar Towers,37 G.F. Scheme No. 54,Indore,Madhya Pradesh- 452010Tel: 91-731-2574108Fax: 91-731-2550459

Dasim Rexine House D R H

No. 9, Dharamshi Street, No. 6, Aga Building,

Bhendi Bazar, Mumbai - 400 003

Phone: +(91)-(22)-23463180

Fibreweb Non Woven Private Limited

18, S. S. Mungekar Industrial Estate, No-4 , Off

Aarey Road, Opposite Acme Amay, Goregaon (East),

Mumbai - 400 063

Phone: +(91)-(22)-29275492

RAHIL AIRBUBBLE PVT. LTD.

Survey No. 34, Plot No. 2-B, N.H.8-B, Shapar

(Veraval),

Rajkot 360002, Gujarat

Max Non Woven Private Limited

C Type, 119/120/121, Golden Industrial Estate,

Behind Shapar Village, Shapar, Veraval, Rajkot -

360 001, Gujarat, India

Leenon Industries

Survey No. 577, Part-1, B/h G.E.B. Sub Station,

Opp. Talav, Opp. Lajai Chokdi, Morbi Rajkot

Highway, Tankara, Rajkot 363641

Enox Non Woven Private Limited

Plot No. G-2106, Metoda Gidc, Ta- Lodhika,

District Rajkot, Rajkot - 360 021

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SUPPLIERS OF RAW MATERIAL

REAL TECHNITEX

Morbi-Rajkot Highway, At Tankara,

Morbi - 363650, Gujarat, India

Orange Polyfab Industries,

Rajkot - Jamnagar Highway, Survey No. 228, At.

Rampar, Taluka - Paddhari, Rajkot - 360 110,

Gujarat, India

Phone: +(91)-(2820)-290291

Macon Incorporation

No. 327, Plenary Arcade Building, Besides Bombay

Petrol Pump, Gondal Road, Rajkot - 360 002

Phone: +(91)-(281)-2229404

AROMA FABRICS

Bhimanath Mahadev Mandir Road, At Lajai,

Tankara - 363650, Gujarat, India

Parvati Fabrics Ltd.

Parvati House, Tower F, Shree Kuberji Textile

Park, B/H Belgium Square, Delhi Gate, Ring Road,

Surat - 395 002

Phone: +(91)-(261)-3270913

Vimlon Dyeing & Printing Mills Pvt. Ltd

Vimlon House, No. 2/904, Hira Modi, Sagrampura,

Surat - 395 002, Gujarat, India

Phone: +(91)-(261)-2398930

Mani TechniTex

Plot No. 2, Block No. 137/138, At Tatithaiya, Tal

Palsana Kadodra, Bardoli Road, Surat - 394 305,

Gujarat, India

Phone: +(91)-(261)-2570289

Jadvani Manufacturing Company

Hotel Krishna Park Compound, Village, Kathodara,Post Vav, Between Kamrej & Kadodra, N. H. No. 8,

Surat - 394 326, Gujarat, India

Phone: +(91)-(2621)-295200

Wovlene Tec Fab India

No. 122 - 125, Ajanta Diamond Industrial Estate,

Opposite Himson Mills, A. K. Road, Near Umiya

Mata Chowk, Surat - 395 004, Gujarat, India

Phone: +(91)-(261)-2480101

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SUPPLIERS OF PLANT & MACHINERY (INDIAN)

M/S Shri Ram FilamentsMr. Raman AggarwalPlot No. 65-66, Sector 21,Industrial AreaBhiwani, Haryana - 127021, IndiaTelephone : +(91)-(1664)-329215Mobile / Cell Phone : +(91)-9315607101

TOUCHC-42, Sector-6,Noida - 201301Uttar PradeshTel: 0120-4253610/11/12/13Mob: +91-9999030519, 9313873494, 9350107721, 9811092624Fax: 0120-4253616/17E-Mail: [email protected];

[email protected]: machinebaba.com

BEST INDUSTRIAL MACHINES79, 1st floor, Mogappair

road, Mannurpet, Padi,Chennai,Tamil Nadu - 600050Tel: 91-44-26251803Mob: 91119380784282Fax: 91-44-296251016Website: http://www.bestindustrialmachines.com

Next Impex

Mr. Parag Dalal

G - 4, Chitra AMI Apartment, Near Times Of India

Ashram Road

Ahmedabad - 380 009, Gujarat , India

Telephone : +(91)-(79)-26581627

+(91)-(79)-26581628

Mobile : +(91)-9375070093

Radiance India

Mr. Nayan Thakkar (Director)

No. 115, 1st Floor, Empire Estate Building

Surat - Gujarat, India

Mobile : +(91)-9687611676/ 9099922260

Telephone : +(91)-(261)-6642006

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SUPPLIERS OF PLANT & MACHINERY (FOREIGN)

RUITAI MACHINERY MFG. & EXP CO., LTD

Shangwang Industrial Area,

Wenzhou,

Zhejiang, 325200

China

Tel: [86] (577) 65785957

Fax: [86] (577) 65778777

Web Site: http://www.plasmachinery.com

RUIAN HUANA PLASTIC PACKAGING MACHINERY CO.,

LTD Jiusan industry Zone,

Ruian City,

Wenzhou,

Zhejiang - 325207

China

Tel: [86] (132) 82703060

Fax: [86] )577) 65163822

Website: http://www.rahuana.com

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CHINA ELECTRONICS ZHEJIANG COMPANY

408 Wensan Road,

Hangzhou,

Zhejiang

China - 310012

Tel: (86 571) 88869558

Fax: (86 571) 88864844 / (86 571) 88864333 Website:

http://www.globalsources.com/cezic5.co

GUANGZHOU GUOYAN MACHINERY MAKIN CO. LTD.

No.3 Xibuxia,

Zhuji Road,

Jishan Village,

Tianhe District,

Guangzou,

Guangdong,

China

Tel: 86-20-32010458

Mob: 86-13719254118

Fax: 86-2032050470

Website: http://www.plastics007.com/showroom/Guoyan

This are just for your reference, we do not take any responsibility

of their products. This include suggested raw material supplier and

machinery suppliers (both foreign and domestic).

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NON-WOVEN CARRY/SHOPPING BAGS [IPRI/BAGS/44A6] T.154

J.C. 9474 Page A- 1

PLANT ECONOMICS

Rated Plant capacity = 28800.00 NOS/day= 8640000.00 NOS/annum


Basis

No. of working days = 25 days/month

= 300 days/annum

No. of shifts = 1 per day

One shift = 8 hours

Production capacity of

automatic machines = 20-120 pcs/min

For calculation purpose = 60 pcs/min @ 40~41gms/pcs

Currency - Rs.

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Page A- 2J.C. 9474

LAND & BUILDING

1. Land Area 250 Sq.Mtrs@ Rs. 2000/-Sq.Mtrs Rs. 5,00,000.00

2. Builtup Area 150 Sq.Mtrs

Rs. 9,00,000.00@ Rs. 6000/- Sq.Mtrs.

3. Boundry wall & Gate Rs. 1,50,000.00

TOTAL------------------------

Rs. 15,50,000.00

------------------------

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Page A- 3J.C. 9474

PLANT & MACHINERY

1. Complete Automatic Plant forMaking Non-Woven Bags Cap: 20-120

Bags/Minute 1No. Rs. 24,00,000.00

2. UPS 12 KVA 1No. Rs. 1,30,000.00

3.

Automatic Printing Machine

1

No.

Rs.

4,10,000.00

4. Tools & Fixtures Rs. 60,000.00

5. Air Compressor 5 HP 1No. Rs. 55,000.00

6. Miscellaneous Equipments Rs. 60,000.00

TOTAL

------------------------

Rs. 31,15,000.00

------------------------

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J.C. 9474 Page A- 4

OTHER FIXEDASSETS

1. Office equipment, furniture plusother equipment & accessories Rs. 1,00,000.00

2. Installation costs for water,

Rs.

60,000.00

electricity, fuel etc.

3. Pre-operative & preliminary expenses Rs. 50,000.00

4. Electricals, Lightings etc. Rs. 60,000.00

5. D.G.Set 20 KVA Rs. 1,65,000.00

6. Miscellaneous Rs. 32,000.00

7. Computer, Printer, Laptop Rs. 75,000.00

TOTAL------------------------

Rs. 5,42,000.00

------------------------

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Page A- 5J.C. 9474

FIXED CAPITAL

1. LAND & BUILDING Rs. 15,50,000.00

2. PLANT & MACHINERY Rs. 31,15,000.00

3. OTHER FIXED ASSETS Rs. 5,42,000.00

TOTAL------------------------

Rs. 52,07,000.00

------------------------

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Page A- 6J.C. 9474

WORKING CAPITAL REQUIREMENT/MONTH

RAW MATERIALS

1. Non-Woven Fabrics 12,000 Kgs@ Rs.120/- Per kg. Rs. 14,40,000.00

2. Printing Inks & other consumables Rs. 55,000.00

3. Packing Materials etc. Rs. 28,000.00

TOTAL------------------------

Rs. 15,23,000.00

------------------------

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Page A- 7

J.C. 9474

SALARY & WAGES / MONTH

1. Manager cum Supervisor 1 No. Rs. 12,000.00

2. Marketing Executive 1 No. Rs. 10,000.00

3.

Skilled Worker

1 No.

Rs.

8,500.00

4. Un-Skilled Worker 2 No. Rs. 12,000.00

5. Clerk/Typist 1 No. Rs. 8,000.00

6. Peon/Guard 1 No. Rs. 7,000.00

TOTAL------------------------

Rs. 57,500.00

------------------------

PLUS PERKS @ 33% P.A.Rs. 18,975.00

TOTAL------------------------

Rs. 76,475.00

------------------------

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Page A- 8J.C. 9474

UTILITIES AND OVERHEADS

1. Power Consumption of 3000

Rs. 17,250.00Kwatt hrs @ Rs. 5.75 per Kwatt hr.

2. Water Consumption of 25

Rs. 100.00KLs @ Rs. 4.00 per KL

3. Stationery, Postage, Telephone etc. Rs. 2,200.00

4. Conveyance & Transportation etc. Rs. 16,000.00

5. Insurance Professional fees Rs. 1,500.00

6. Publicity & Sales Promotion Rs. 15,000.00

7. Repairs & maintenance Rs. 5,000.00

8. Miscellaneous Rs. 10,000.00

9. Fuel for D.G.Set etc. Rs. 4,000.00

10. Administrative Expensive Rs. 20,000.00

TOTAL------------------------

Rs. 91,050.00

------------------------

TOTAL LOAD IS 17 KWATTS(on an average)

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Page A- 9J.C. 9474

TOTAL WORKING CAPITAL/MONTH

1. RAW MATERIAL Rs. 15,23,000.00

2. SALARY & WAGES Rs. 76,475.00

3.

UTILITIES & OVERHEADS

Rs.

91,050.00

TOTAL------------------------

Rs. 16,90,525.00

------------------------

1. WORKING CAPITAL FOR 1 MONTHS Rs. 16,90,525.00

2. MARGIN MONEY FOR W/C LOAN Rs. 4,22,631.25

COST OF PROJECT

TOTAL FIXED CAPITAL Rs. 52,07,000.00

MARGIN MONEYRs. 4,22,631.25

TOTAL

------------------------

Rs. 56,29,631.25

------------------------

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Page A- 10J.C. 9474

TOTAL CAPITAL INVESTMENT

TOTAL FIXED CAPITAL

Rs.

52,07,000.00

TOTAL WORKING CAPITAL FOR 1 MONTHS

Rs. 16,90,525.00

TOTAL

------------------------

Rs. 68,97,525.00

------------------------

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Page A- 11

J.C. 9474

COST OF PRODUCTION/ANNUM

1. Working Capital for 1 year Rs. 2,02,86,300.00

2. Interest @ 13.50% on T.C.I Rs. 9,31,165.87

3. Depreciation @ 10.00% on buildings Rs. 1,05,000.00

4. Depreciation @ 20.00% on PlantRs. 6,23,000.00and Machinery

5. Depreciation @ 20.00% on officeRs. 20,000.00equipment & furnitures

TOTAL------------------------

Rs. 2,19,65,465.87

------------------------

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Page A- 12J.C. 9474

TURN OVER/ANNUM

1. Receipts by sale of 8640000 Nos Non-Woven Bags of Diff. Sizes with/

without Printing @Rs.2.80 Bags(avg) Rs. 2,41,92,000.00

TOTAL------------------------

Rs. 2,41,92,000.00

------------------------

PROFIT = RECEIPTS - COST OF PRODUCTION

= 2,41,92,000.00 - 2,19,65,465.87

= 22,26,534.13

PROFIT SALES RATIO = Profit / Sales x 100

=22,26,534.13

------------------------------ X 100

2,41,92,000.00

= 9.2 %

RATE OF RETURN = Operating profit / T.C.I x 100

22,26,534.13X 100

= ------------------------------

68,97,525.00

= 32.28 %

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Page A- 13J.C. 9474

BREAK EVEN POINT (B.E.P)

Fixed Costs of the plant are as under -

1. Interests Rs. 9,31,165.87

2. Depreciation Rs. 7,48,000.00

3. 40.00% of salaries Rs. 3,67,080.00

4. 40.00% of overheads Rs. 4,37,040.00

TOTAL------------------------

Rs. 24,83,285.87

------------------------

FIXED COSTSB.E.P. = ------------------------------ X 100

FIXED COSTS + PROFIT

24,83,285.87= ------------------------ X 100

24,83,285.87 + 22,26,534.13

= 52.72 %

LAND MAN RATIO = Total land / Manpower

250 : 7 :: 36 : 1

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Page A- 14J.C. 9474

RESOURCES FOR FINANCE

1. Term loans from Financial institutions( 65.00 % of fixed capital )

at @13.50% p.a rate of interest Rs. 33,84,550.00

2. Bank loans for 3 months( 65.00 % of working capital )

at @ 13.50% p.a rate of interest Rs. 10,98,841.25

3. Self raised capital from evenfunds & loans from close ones tomeet the margin money needs at a

Rs. 24,14,133.75@ 13.50% p.a rate of interest

TOTAL--------------------------

Rs. 68,97,525.00--------------------------

nonwoven bags project report

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