non lubricated lined plug valves
TRANSCRIPT
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
WRENCH
HUB BOLT
NAME PLATE
HUB
COVER BOLT
ADJUSTING BOLT
COVER
O-RING
THRUST COLLAR
ANSTATIC BEARING
METAL DIAPHRAGM
PTFE DIAPHRAGM
WEDGE RING
PLUG
BODY
DESCRIPTION
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
CARBON STEEL
VIITON
STAINLESS STEEL
RTFE
STAINLESS STEEL
PTFE
RTFE
CAST STL PFA LINED
CAST STL PFA LINED
MATERIAL SPECIFICATIONNO
PART OF STANDARD MATERIAL
1045, Zn PLATED
SUS304
SUS304
ASTM A216 WCB
ASTM A193 B7
SUS304
ASTM A216 WCB
-
SUS304
-
SUS304
-
-
ASTM A216 WCB
ASTM A216 WCB
LIN
ED P
LUG
VAL
VES
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVES
Professional & New Plug Valves
4
Non-Lubricated
P&NP LINED PLUG VALVE is Characteristic and has Merits1. Completely no leakage.
① PLUG & Tapered pipe of the Teflon Lining uses the contact method giving absolutely no leakageproblems compared to other Process Valves.
② Stem Seal structure has secured the security design and gives absolutely no leakage characteristic ofmagnet powered type.
③ Weather Proof Type characteristic has been added. The steam seal parts of products of otherenterprises leaks and after long usage corrosion takes place in the sealing but our product has usedthe sealing structure in the stem part and the covering part which gives absolutely no leakage forlongtime use eventually increasing the life span of the product. (Top Seal structure)
2. No dead space in the valve. The passage ways of the valve has no extra space like other Process valve allowing full control andopen/close function, semi - permanent life span.
3. No need of maintenance and repair. Having no extra space there is no worry that the
moving materials are clogged up inside the pipe. ① The Seal pressure made by the abrasion of the Teflon lining is re- controlled by the Cover of ADJ.
Bolt for semi - permanent sealing. ② Specially designed Teflon hinge will not allow any crack, shrinkage or deformation of Teflon lining. ③ Top entry type allowing maintenance in on-line status possible. Valve which doesn’t need much
maintenance.
P&NP TEFLON LINED PLUG VALVE has completed TEFLON LINING giving the valve its
acid and alkali proof characteristic, the DOVETAIL has a fixed TEFLON structure LINING
preventing loosening , transformation and extraction. Material of the VALVE’s body has
used the WCB, SUS316 to prevent the cracks created by the outer shocks, the exterior of
the VALVE has been coated with EPOXY making it a safe valve with anti-corrosive
characteristic when installed in areas of acid rain or sea water, TEFLON LINED PLUG
VALVE has to be used according to the characteristic of the manufacture.
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVES
Professional & New Plug Valves
Non-Lubricated
Non-Lubricated Type
Material
- Body, Plug : ASTM A216 WCB, ASTM A351 CF8M, CF3M.. ETC
- LINING MATL : PFA
Size 1/2″″~18″″
Use Temperature -50℃℃~230℃℃
- Main Fluid : Acidic or Alkalic fluid line specially required for NO-Leakage.
FIG. P25L WCB/PFATEFLON LINED PLUG VALVES
▶▶
▶▶
▶▶
▶▶
LIN
ED P
LUG
VAL
VES
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVES
Professional & New Plug Valves
6
P25L, Flanged ANSI Class 150■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
2.1/2
3
4
4
6
8
10
12
108
117
127
165
178
190
203
229
229
267
292
330
356
IN
15
20
25
40
50
65
80
100
100
150
200
250
300
L
89
98
108
127
152
178
190
229
229
279
343
406
483
D
35
43
51
73
92
105
127
157
157
216
270
324
381
g
11.7
12.4
14.2
17.2
18.8
20.5
22.1
27.4
27.4
28.9
32.1
34.2
35.8
t
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
4.0
4.0
f
60.5
70.0
79.5
98.5
120.5
139.5
152.5
190.5
190.5
241.5
298.5
362.0
432.0
PCD
4
4
4
4
4
4
4
8
8
8
8
12
12
N
16
16
16
16
19
19
19
19
19
22
22
25
25
d
-
-
96
116
130
145
145
178
233
260
343
374
464
H
180
180
222
318
458
597
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVES
Professional & New Plug Valves
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
8
10
12
140
152
165
190
216
283
305
305
403
419
457
502
IN
15
20
25
40
50
80
100
100
150
200
250
300
L
95
117
124
156
165
210
254
254
318
381
444
521
D
35
43
51
73
92
127
157
157
216
270
324
381
g
16.3
17.9
20.5
23.7
25.3
31.6
35.3
35.3
39.1
46.8
52.2
54.8
t
2.0
2.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
4.0
4.0
f
66.5
82.5
89.0
114.5
127.0
168.0
200.0
200.0
270.0
330.0
387.0
451.0
PCD
4
4
4
4
8
8
8
8
12
12
16
16
N
16
19
19
22
19
22
22
22
22
25
29
32
d
-
-
96
116
130
145
178
233
260
343
374
464
H
180
180
222
318
458
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
P23L, Flanged ANSI Class 300 ■■
LIN
ED P
LUG
VAL
VES
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
8
P25L, J Flanged JIS 10K ■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
2.1/2
3
4
4
6
8
10
12
108
117
127
165
178
190
203
229
229
267
292
330
356
IN
15
20
25
40
50
65
80
100
100
150
200
250
300
L
95
100
125
140
155
175
185
210
210
280
330
400
445
D
51
56
67
81
96
116
126
151
151
212
262
324
368
g
13
15
16
17
19
21
22
27
27
29
32
34
36
t
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
4.0
4.0
f
70
75
90
105
120
140
150
175
175
240
290
355
400
PCD
4
4
4
4
4
4
4
8
8
8
12
12
16
N
15
15
19
19
19
19
19
19
19
23
23
25
25
d
-
-
96
116
130
145
145
178
233
260
343
374
464
H
180
180
222
318
458
597
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
TEFLON LINED PLUG VALVESTEFLON LINED PLUG VALVES
Professional & New Plug Valves
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
8
10
12
140
152
165
190
216
283
305
305
403
419
457
502
IN
15
20
25
40
50
80
100
100
150
200
250
300
L
95
100
125
140
155
200
225
225
305
350
430
480
D
51
56
67
81
96
132
160
160
230
275
345
395
g
15
17
18
19
19
23
26
26
30
32
36
36
t
2.0
2.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
4.0
4.0
f
70
75
90
105
120
160
185
185
200
305
380
430
PCD
4
4
4
4
8
8
8
8
12
12
12
16
N
16
19
19
19
19
23
23
23
25
25
27
27
d
-
-
96
116
130
145
178
233
260
343
374
464
H
180
180
222
318
458
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
P25L, J Flanged JIS 20K ■■
LIN
ED P
LUG
VAL
VES
TEFLON LINED BALL CHECK VALVESTEFLON LINED BALL CHECK VALVESNon-Lubricated
Professional & New Plug Valves
10
FLG. B25L WCB/PFATEFLON LINED BALL CHECK VALVES
A
AA
B
OPERATION DIAGRAM
Structure
The whole body of the valve has PFA & FEP Teflon linings. RTFE ball
moves freely on the Spacer where lining has been done with Teflon
materials and the ball stops in the double sided flange passage way.
Pressure of the material or the counter flow moves the ball upstream
stopping the flow. The spacer of the downstream is in the developing part
so when the downstream is in the normal process there is a free flow.
Places of use and function
1) Prevent harms done on the pump motor by counter flow
2) Prevent harms done on the pump impeller by the counter flow
3) Interception when the back-head is high
▶▶
▶▶
TEFLON LINED BALL CHECK VALVESTEFLON LINED BALL CHECK VALVES
Professional & New Plug Valves
15
20
25
40
50
65
80
100
150
200
MM
89
98
108
127
152
178
190
229
279
343
D
60.5
70.0
79.5
98.5
120.5
139.5
152.5
190.5
241.5
298.5
PCD
4
4
4
4
4
4
4
8
8
8
NO
35
43
51
73
92
105
121
147
206
264
g
3.2
3.2
3.8
3.8
4.4
5.0
5.0
5.3
5.8
6.5
f
15.5
15.9
17.3
18.1
20.3
24.1
24.1
29.2
31.2
35.1
t
BOLT HOLE
DIMENSION
1/2
3/4
1
1.1/2
2
2.1/2
3
4
6
8
IN
152
152
152
165
217
254
254
317
381
482
LSIZE
16
16
16
16
19
19
19
19
22
22
DIA
B25L, Flanged ANSI Class 150 ■■
LIN
ED P
LUG
VAL
VES
TEFLON LINED SWING CHECK VALVESTEFLON LINED SWING CHECK VALVESNon-Lubricated
Professional & New Plug Valves
12
FIG. S25L WCB/PFATEFLON LINED SWING CHECK VALVES
OPERATION DIAGRAM
Structure
P&NP Teflon Lined Swing Check Valve is composed of the Body and 2
Discs all of which comes in contact with the flowing bodies The areas of
contact has Teflon mold making the product applicable to places where
anti-corrosive characteristic is needed instead of high steel alloy valve.
The disc with a attached hinge between the valve,s body and the flange
moves moves to stop or allow the flow
Use
1) Prevent of the counter rotation of the Pump Motor
2) Shock prevention of the Pump
3) Shut-off function the Back Head is high
▶▶
▶▶
TEFLON LINED SWING CHECK VALVESTEFLON LINED SWING CHECK VALVES
Professional & New Plug Valves
Use
••Vertical and horizontal piping can be available.
••It can be with strong and corrosive liquid instead of high-alloy valve
expensive.
••It has only its own two components and spring and pin can not used
which is corrosive and lust strongly.
Material
••BODY WCB(316)/PFA(FEP)
••DISC FEP(PFA) : 4″″and Under
WCB/PFA(FEP) : 6″″and Over
LINING THICK 2.4mm Over
▶▶
▶▶
LIN
ED P
LUG
VAL
VES
TEFION LINED SWING CHECK VALVESTEFION LINED SWING CHECK VALVES
Professional & New Plug Valves
14
Pressure Temperature Ratings
40
40
46
46
57
67
76
86
A
25
30
45
70
111
158
184
232
C
35
40.6
56
78
124
165
221
267
D
53。
53。
55。
64。
65。
61。
53。
53。
E
160
172
190
266
319
373
394
510
G
38
45
100
234
667
1,404
1,965
3,160
Cv
1.2
1.9
3.2
5.9
12.7
22.7
28.6
42.2
Wt.(kg)
UNIT : MMDIMENSION
1/2
2
3
4
6
8
10
12
35
40
55
80
125
172
222
256
BSIZE
70
89
127
157
216
298.5
324
381
FMax.mating Flange I.D
Min Max
33
43
71
92
142
188
239
290
39
49
82
100
148
195
260
310
S25L Flanged ANSI Class 150■■
SLEE
VED
PLUG
VAL
VES
PLUG VALVES HOW TO ORDERPLUG VALVES HOW TO ORDER
Professional & New Plug Valves
4
EXAMPLE : P&NP PLUG VALVE, FIG. P250J, PJ 316 / 316 / 304-12″
VALVE TYPE 2 PORT TYPE 5 CLASS O END TYPE J OPTION(Ⅰ) PJ OPTION(Ⅱ)
PLUG VALVE 2 2-WAY 5 ANSI 150 O FLANGED END N/A ANSI PJ PARTIAL JACKET
BALL CHECK VALVE 3 3-WAY 3 ANSI 300 L LINED TYPE J JIS FJ FULL JACKET
SWING CHECK VALVE 4 4-WAY 6 ANSI 600 OF FULL BORE DIN DIN CV CONTROL VALVES
5 5-WAY 9 ANSI 900 OM METAL SEATED DBB
15 ANSI 1500 OL LUBRICATED
5 JIS 10K BW BUTT WELD
3 JIS 20K SC SCREW TYPE
6 JIS 40K SW SOCKET TYPE
9 JIS 63K
WCB WCB WCB WCB 304 SUS304 1/2″ N/A WRENCH TYPE
304 CF8 304 CF8 316 SUS316 3/4″ G WORM GEAR TYPE
316 CF8M 316 CF8M A283 A283 Gr.C 1″
A20 CN7M A20 CN7M 1.1/2″
CD4M CD4MCU CD4M CD4MCU 2″
304 CF3 304L CF3 2.1/2″
316L CF3M 316L CF3M 3″
MO MONEL MO MONEL 4″
5″
HC HASTELLOY C HC HASTELLOY C 6″
TI TITANIUM TI TITANIUM 8″
PFA PFA LINED PFA PFA LINED 10″
12″
14″
18″
20″
24″
■■
316 BODY MATERIAL 316 PLUG MATERIAL 304 OPTION MATERIAL 12″SIZE G OPERATOR
P
P
B
SDOUBLE BLOCK &
BLEED TYPE
SLEEVED PLUG VALVES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
WRENCH
HUB BOLT
NAME PLATE
HUB
COVER BOLT
ADJUSTING BOLT
COVER
O-RING
THRUST COLLAR
ANSTATIC BEARING
METAL DIAPHRAGM
PTFE DIAPHRAGM
WEDGE RING
PLUG
SLEEVE
BODY
DESCRIPTION
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
CARBON STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
VIITON
STAINLESS STEEL
RTFE
STAINLESS STEEL
PTFE
RTFE
STAINLESS STEEL
PTFE
STAINLESS STEEL
MATERIAL SPECIFICATIONNO
PART OF STANDARD MATERIAL
1045, Zn PLATED
SUS304
SUS304
ASTM A216 WCB
SUS304
SUS304
ASTM A351 CF8M
-
SUS304
-
SUS304
-
-
ASTM A351 CF8M
-
ASTM A351 CF8M
SLEE
VED
PLUG
VAL
VES
Professional & New Plug Valves
6
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVESNon-Lubricated
▶ Design more economical, flexible, and compact fluidhanding systems.Bi-directional flow, simple actuation, lightweight, compact design, and multi-portconfigurations all facilitate improved system design.
▶ Superior, Longer-lasting In-Line SealingThe PTFE sleeve completely surrounds the plug. The sleeve provides a large,circumferential sealing surface from port to port. Open, closed, or rotating, thesealing is assured. No ball or gate valve can match this sealing power.
▶ Secure sealing with no cold-flow,deformation blow-out, or rotating of thesleeveThe sleeve is securely nestled in the valve body. High-pressure ribs, top and bottom retention, and 360 degreeport lips all assure sleeve containment.
▶ No seizing. No stickingAs the plug rotates, the 360 degree lips provide a self cleaning action to removescaling and adhering media.
▶ No cavities. No contamination.There are no body cavities where flow media can accumulate and contaminatefuture processing. The cavity-free design also prevents sticking.
360。PORT LIP
HIGH-PRESSURE RIBBOTTOM RETENTION
SLEEVED PLUG VALVES
TOP SEAL STRUCTURE OFTEFLON SLEEVED PLUG VALVE
TOP SEAL STRUCTURE OFTEFLON SLEEVED PLUG VALVE
Non-Lubricated
Professional & New Plug Valves
7
◆◆◆◆ THE ANTISTATIC THRUST COLLAR 3-POINT STANDED THRUST COLLAR HOLDS THE STEMTIGHTLY AND PUSHES THE DIAPHRAM WITH DEFINEDPRESSURE. HOLD THE STEM TIGHTLY AND EXTRACTS ANY STATICELECRICITY WHICH PLACES INSIDE THE VALVE.
WEATHER PROOF TYPEWEATHER PROOF O-RING WILLPREVENT ANY PENETRATION OF RAINOR FLUID FROM OUTSIDE OF VALVEAND IT OCCURS NO OXIDIZATION OFINSIDE OF VALVE.
THE PRIMARY SEALTHE TOUCHED FACE BETWEEN TEFLON SLEEVE ANDPLUG WILL NOT ALLOW ANY LEAKAGE OF FLOW MEDIA
THE SECONDARY SEALSPECIALLY DESIGNED LIP STRUCTURE OFTEFLON DIAPHRAGM WILL HOLD THE STEMMORE TIGHTLY WITH ANY LEAKED GAS ORFLUID FROM THE TOP OF PLUG.
THE TERTIARY SEALRTFE TEFLON WEDGERING AND PLUG ARETOUCHED TIGHTLY
THE FOURTHLY SEAL SPECIALLY DESIGNED LIPSTRUCTURE OF TEFLONDIAPHRAGM WILL PREVENT ANYLEAKAGE FROM THE TOP OF PLUG
◆◆◆◆
◆◆◆◆
◆◆◆◆
◆◆◆◆ ◆◆◆◆
SLEE
VED
PLUG
VAL
VES
SLEEVED PLUG VALVESSLEEVED PLUG VALVES
Professional & New Plug Valves
8
Non-Lubricated
P&NP SLEEVED PLUG VALVE isCharacteristic and has Merits1. Completely no leakage.
① PLUG & Tapered pipe of the Teflon Sleeve usesthe contact method giving absolutely no leakageproblems compared to other Process Valves.
② Stem Seal structure has secured the securitydesign and gives absolutely no leakagecharacteristic of magnet powered type.
③ Weather Proof Type characteristic has beenadded. The steam seal parts of products of otherenterprises leaks and after long usage corrosiontakes place in the sealing but our product hasused the sealing structure in the stem part andthe covering part which gives absolutely noleakage for longtime use eventually increasingthe life span of the product. (Top Seal structure)
2. No dead space in the valve. The passage ways of the valve has no extra spacelike other Process valve allowing full control andopen/close function, semi - permanent life span.
3. No need of maintenance and repair Having no extra space there is no worry that the moving materials are clogged up inside the pipe. ① The Seal pressure made by the abrasion of the Teflon sleeve is re - controlled by the Cover of
ADJ. Bolt for semi - permanent sealing.
② Inside Body of the port is a Metal lip with Self- cleaning function which can control all sticky andsolid materials.
③ Top entry type allowing maintenance in On-line status possible. Valve which doesn’t need muchmaintenance.
▶▶ Non-Lubricated Type
▶▶ Material- Body, Plug
WCB, LCB, 304, 304L, 316, 316L, A20, CD4M, HB, HC, MO, INCONEL, TI, ZR
▶▶ Size 1/2″″~18″″
▶▶ Use Temperature -50℃℃~230℃℃
▶▶ Main Fluid : Toxic, Flammable, Explosive Fluid Line and No-leakage required Line
FIG. P250 316/316SLEEVED PLUG VALVES
SLEEVED PLUG VALVES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
9
BOLT HOLE
1/2
3/4
1
1.1/2
2
2.1/2
3
4
4
6
8
10
12
108
117
127
165
178
190
203
229
229
267
292
330
356
IN
15
20
25
40
50
65
80
100
100
150
200
250
300
L
89
98
108
127
152
178
190
229
229
279
343
406
483
D
35
43
51
73
92
105
127
157
157
216
270
324
381
g
9.7
10.4
11.2
14.2
15.8
17.5
19.1
23.9
23.9
25.4
28.6
30.2
31.8
t
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
f
60.5
70.0
79.5
98.5
120.5
139.5
152.5
190.5
190.5
241.5
298.5
362.0
432.0
PCD
4
4
4
4
4
4
4
8
8
8
8
12
12
N
16
16
16
16
19
19
19
19
19
22
22
25
25
d
-
-
96
116
130
145
145
178
233
260
343
374
464
H
180
180
222
318
458
597
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
P250 Flanged ANSI Class 150 ■■
SLEE
VED
PLUG
VAL
VES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
10
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
8
10
12
140
152
165
190
216
283
305
305
403
419
457
502
IN
15
20
25
40
50
80
100
100
150
200
250
300
L
95
117
124
156
165
210
254
254
318
381
444
521
D
35
43
51
73
92
127
157
157
216
270
324
381
g
14.3
15.9
17.5
20.7
22.3
28.6
31.8
31.8
36.6
41.3
47.7
50.8
t
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
f
66.5
82.5
89.0
114.5
127.0
168.0
200.0
200.0
270.0
330.0
387.5
451.0
PCD
4
4
4
4
8
8
8
8
12
12
16
16
N
16
19
19
22
19
22
22
22
22
25
29
32
d
-
-
96
116
130
145
178
233
260
343
374
464
H
180
180
222
318
458
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
P230 Flanged ANSI Class 300■■
11
SLEEVED PLUG VALVES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
P260 Flanged ANSI Class 600 ■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
165
190
216
241
292
356
432
432
559
IN
15
20
25
40
50
80
100
100
150
L
95
117
124
156
165
210
273
273
356
D
35
43
51
73
92
127
157
157
216
g
20.7
22.3
23.9
28.7
31.8
38.2
44.5
44.5
54.1
t
6.4
6.4
6.4
6.4
6.4
6.4
6.4
6.4
6.4
f
66.5
82.5
89.0
114.5
127.0
168.0
216.0
216.0
292.0
PCD
4
4
4
4
8
8
8
8
12
N
16
19
19
22
19
22
25
25
29
d
-
-
96
116
130
145
178
233
260
H
180
180
222
318
458
597
746
153
190
R
-
-
-
-
-
-
-
79.4
79.4
K
-
-
-
-
-
-
-
327
327
W
80
80
75
91
106
121
150
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
SLEE
VED
PLUG
VAL
VES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
12
P250J Flanged JIS 10K■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
2.1/2
3
4
4
6
8
10
12
108
117
127
165
178
190
203
229
229
267
292
330
356
IN
15
20
25
40
50
65
80
100
100
150
200
250
300
L
95
100
125
140
155
175
185
210
210
280
330
400
445
D
51
56
67
81
96
116
126
151
151
212
262
324
368
g
12
14
14
16
16
18
19
24
24
25
29
30
32
t
1
1
1
2
2
2
2
2
2
2
2
2
3
f
70
75
90
105
120
140
150
175
175
240
290
355
400
PCD
4
4
4
4
4
4
8
8
8
8
12
12
16
N
15
15
19
19
19
19
19
19
19
23
23
25
25
d
-
-
96
116
130
145
145
178
233
260
343
374
464
H
180
180
222
318
458
597
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSIONEND FLANGES
13
SLEEVED PLUG VALVES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
P230J Flanged JIS 20K ■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
8
10
12
140
152
165
190
216
283
305
305
403
419
457
502
IN
15
20
25
40
50
80
100
100
150
200
250
300
L
95
100
125
140
155
200
225
225
305
350
430
480
D
51
56
67
81
96
132
160
160
230
275
345
395
g
14
16
16
18
18
22
24
24
28
30
34
35
t
1
1
1
2
2
2
2
2
2
2
2
3
f
70
75
90
105
120
160
185
185
200
305
380
430
PCD
4
4
4
4
8
8
8
8
12
12
12
16
N
16
19
19
19
19
23
23
23
25
25
27
27
d
-
-
96
116
130
145
178
233
260
343
374
464
H
180
180
222
318
458
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
END FLANGES
SLEE
VED
PLUG
VAL
VES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
14
P260J Flanged JIS 40K■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
165
190
254
305
368
381
457
457
610
IN
15
20
25
40
50
80
100
100
150
L
115
120
130
160
165
210
250
250
355
D
55
60
51
90
105
140
165
165
240
g
20
20
22
24
26
32
36
36
44
t
1
1
1
2
2
2
2
2
2
f
80
85
95
120
130
170
205
205
295
PCD
4
4
4
4
8
8
8
8
12
N
19
19
19
23
19
23
25
25
33
d
-
-
96
116
130
145
178
233
260
H
180
180
222
318
458
597
746
153
190
R
-
-
-
-
-
-
-
79.4
79.4
K
-
-
-
-
-
-
-
327
327
W
80
80
75
91
106
121
150
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSIONEND FLANGES
15
SLEEVED PLUG VALVES
TEFLON SLEEVED JACKETED PLUG VALVESTEFLON SLEEVED JACKETED PLUG VALVES
Professional & New Plug Valves
Non-Lubricated
1. PA, MNT, DNT, LACTAM, PET POLYMER of the line are used for the accurate
control of the temperature of the flow.
2. Applicable for the heating or cooling flow in the Jacket. (MAX. 230℃~ MIN. -
50℃)
3. Possible supply to valve contacts and Jacket contacts.
4. Complate body anti-pressure test before the welding of the Jacket or after
the welding for the guarantee of credibility.
P&NP JACKETED PLUG VALVE is Characteristic and has Merits1. Completely no leakage.
① PLUG & Tapered pipe of the Teflon Sleeve uses the contact method giving absolutely no leakageproblems compared to other Process Valves.
② Stem Seal structure has secured the security design and gives absolutely no leakage characteristicof magnet powered type.
③ Weather Proof Type characteristic has been added. The steam seal parts of products of otherenterprises leaks and after long usage corrosion takes place in the sealing but our product has usedthe sealing structure in the stem part and the covering part which gives absolutely no leakage forlongtime use eventually increasing the life span of the product. (Top Seal structure)
2. No dead space in the valve. The passage ways of the valve has no extra space like other Process valve allowing full control andopen/close function, semi-permanent life span
3. No need of maintenance and repair Having no extra space there is no worry the moving materials to clog up inside the pipe. ① The Seal pressure made by the abrasion of the Teflon sleeve is re-controlled by the Cover of ADJ.
Bolt for semi-permanent sealing. ② Inside Body of the port is a Metal lip with Self- cleaning function which can control all sticky and solid
materials. ③ Top entry type allowing maintenance in On-line status possible. Valve which doesn’t need much
maintenance
SLEE
VED
PLUG
VAL
VES
TEFLON SLEEVED JACKETED PLUG VALVESTEFLON SLEEVED JACKETED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
16
Non-Lubricated Type
Jacket Type ; Partial Jacket, Full Jacket
Material
- Body, PlugWCB, LCB, 304, 304L, 316, 316L, A20, CD4M, HB, HC, MO, INCONEL, TI, ZR Jacket : Carbon Steel, Stainless Steel
Size 1/2″~18″
Use Temperature -50℃~230℃
FIG. P260PJ 316/316/304TEFLON SLEEVED JACKETED PLUG VALVES
▶▶
▶▶
▶▶
▶▶
SLEEVED PLUG VALVES
JACKETED CONNECTION ARRANGEMENTJACKETED CONNECTION ARRANGEMENTNon-Lubricated
Professional & New Plug Valves
17
FLOW
VERTICALSTEM
JACKET CONNECTION FORM
NOTE 1. FORM A, B, C, D, E IS BOTTOM VIEW.2. SCREWED, SOCKETED OR FLANGED STEAM CONNECTION IS AVAILABLE.3. WHEN REQUIRED FORM IS NOT DECIDED OR DIFFERENT FROM THIS STD. FORM.
CUSTOMER CAN ADVISE P&NP TO USE THIS SHEET.
STEAM
DIRECTION
HORIZONTALSTEM
VERTICALSTEM
VERTICALSTEM
HORIZONTALSTEM
A B C D E
F G H
H I J
SLEE
VED
PLUG
VAL
VES
MULTI PORT TEFLON SLEEVED PLUG VALVESMULTI PORT TEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
18
Non-Lubricated
P&NP JACKETED PLUG VALVE is Characteristic and has Merits1. Completely no leakage.
① PLUG & Tapered pipe of the Teflon Sleeve uses the contact method giving absolutely no leakageproblems compared to other Process Valves.
② Stem Seal structure has secured the security design and gives absolutely no leakage characteristic ofmagnet powered type.
③ Weather Proof Type characteristic has been added. The steam seal parts of products of otherenterprises leaks and after long usage corrosion takes place in the sealing but our product has usedthe sealing structure in the stem part and the covering part which gives absolutely no leakage forlongtime use eventually increasing the life span of the product. (Top Seal structure)
2. No dead space in the valve. The passage ways of the valve has no extra space like other Process valve allowing full control andopen/close function, semi-permanent life span .
3. No need of maintenance and repair Having no extra space there is no worry that the moving materials are clogged up inside the pipe. ① The Seal pressure made by the abrasion of the Teflon sleeve is re-controlled by the Cover of ADJ.
Bolt for semi-permanent sealing. ② Inside Body of the port is a Metal lip with Self- cleaning function which can control all sticky and solid
materials. ③ Top entry type allowing maintenance in On-line status possible. Valve which doesn’t need much
maintenance.
Because there are no restriction fluids, piping is easy and it is able to blend, divert andsegregate. And it is economical to install 1 pcs for 3-way valve in which 3 pcs for 2-wayvalve shall be installed. There are no faulty operation because function of 1pcs valve willtake the place of 3 pcs valve and the installing location may be compact space. It appliesto Tandem Operation, Steam Purging, Switching of relief valves for test, Recirculation of slurry tanks, diversion of duplex strainers, Pump bypass & switching,Schedule switching, Throttling switching.
RegeneratingCycle
DryingCycle
SLEEVED PLUG VALVES
MULTI PORT TEFLON SLEEVED PLUG VALVESMULTI PORT TEFLON SLEEVED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
19
P&NP 3-Way Plug Valves
P&NP 4-Way Plug Valves
P&NP 5-Way Plug Valves
3-way port arrangement
Process
Storage
Application
Reactor
SLEE
VED
PLUG
VAL
VES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
20
Non-Lubricated
BOLT HOLE
1/2
3/4
1
1.1/2
2
2.1/2
3
4
4
6
8
10
12
108
117
127
165
178
190
203
229
229
267
292
330
356
IN
15
20
25
40
50
65
80
100
100
150
200
250
300
L
89
98
108
127
152
178
190
229
229
279
343
406
483
D
35
43
51
73
92
105
127
157
157
216
270
324
381
g
9.7
10.4
11.2
14.2
15.8
17.5
19.1
23.9
23.9
25.4
28.6
30.2
31.8
t
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
f
60.5
70.0
79.5
98.5
120.5
139.5
152.5
190.5
190.5
241.5
298.5
362.0
432.0
PCD
4
4
4
4
4
4
4
8
8
8
8
12
12
N
16
16
16
16
19
19
19
19
19
22
22
25
25
d
-
-
96
116
130
145
145
178
233
260
343
374
464
H
180
180
222
318
458
597
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
70.0
73.0
89.0
105.0
114.5
130.0
130.0
152.5
152.5
191.0
229.0
279.5
303.0
S
END FLANGES
P350 Flanged ANSI Class 150■■
SLEEVED PLUG VALVES
TEFLON SLEEVED PLUG VALVESTEFLON SLEEVED PLUG VALVES
Professional & New Plug Valves
21
P330 Flanged ANSI Class 300 ■■
BOLT HOLE
1/2
3/4
1
1.1/2
2
3
4
4
6
8
10
12
140
152
165
190
216
283
305
305
403
419
457
502
IN
15
20
25
40
50
80
100
100
150
200
250
300
L
95
117
124
156
165
210
254
254
318
381
444
521
D
35
43
51
73
92
127
157
157
216
270
324
381
g
14.3
15.9
17.5
20.7
22.3
28.6
31.8
31.8
36.6
41.3
47.7
50.8
t
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
f
66.5
82.5
89.0
114.5
127.0
168.0
200.0
200.0
270.0
330.0
387.0
451.0
PCD
4
4
4
4
8
8
8
8
12
12
16
16
N
16
19
19
22
19
22
22
22
22
25
29
32
d
-
-
96
116
130
145
178
233
260
343
374
464
H
180
180
222
318
458
597
746
153
190
225
225
270
R
-
-
-
-
-
-
-
79.4
79.4
79.4
119
119
K
-
-
-
-
-
-
-
327
327
350
350
380
W
80
80
75
91
106
121
150
-
-
-
-
-
h OPERATOR REMARKMM
WITHWRENCH
WITHWORMGEAR
UNIT : MMDIMENSION
73.0
76.0
95.0
111.0
121.0
141.0
171.5
171.5
216.0
254.0
305.0
356.0
S
END FLANGES
SLEE
VED
PLUG
VAL
VES
SCREW & WELD ENDS TEFLONSLEEVED PLUG VALVESSCREW & WELD ENDS TEFLONSLEEVED PLUG VALVESNon-Lubricated
Professional & New Plug Valves
22
FIG. P260N BW 316/316BUTT WELD ENDS NUCLEARPLUG VALVES2-WAYCLASS 150#, 300#, 600#JIS 10K, 20K, 40K1/2″″~8″″
FIG. P250SC 316/316SCREW ENDS PLUG VALVES2-WAY, CLASS 150#, 300#, 600#, JIS 10K, 20K, 40K, 1/2″″~2″″
FIG. P250BW 316/316BUTT WELD ENDS PLUG VALVES2-WAY, CLASS 150#, 300#, 600#, JIS 10K, 20K, 40K, 1/2″″~12″″
FIG. P250BW.P 316/316PUPS WELD ENDS PLUG VALVES2-WAY, CLASS 150#, 300#, 600#, JIS 10K, 20K, 40K, 1/2″″~12″″
FIG. P250SW 316/316SOCKET WELD PLUG VALVES2-WAY, CLASS 150#, 300#, 600#, JIS 10K, 20K, 40K, 1/2″″~8″″
Non-LubricatedP&NPP&NP Extended Packing Plug Valves (VOC Packing Type)
P&NP CO., LTDP&NP CO., LTDPPROFESSIONALROFESSIONAL & N& NEW EW PPLUG VALVESLUG VALVES
◆ Feature
• Extended triple seal stem packing type. Easy to choose the kinds
and material of packing. (Graphite, PTFE V-Packing, VOC packing
etc.)
• No leaked semi-permanent structure though equally pressured Triple
Seal Stem Packing by Gland flange.
• Various and steady Leaking Prevention by Steam Sealing.
• Able to be used as Live Loaded Extended Packing by using Plate
Spring with an Option to use Gland Flange Bolt to do triple sealing
against various temperature effectively.
• Able to prevent stern requirements for leaking prevention and control
the requirements for sealing economically.
◆ Advantages
1. Completely No Leakage.
① As tapered Plug and Teflon Sleeve contact face to face givesabsolutely no leakage.
② Steam Seal Structure has been designed to complement thecontroversial point of other plug valves.
③ As Steam Seal is not exposed externally it doesn't rust and able toincrease life span. (Weather Proof Type)
2. No Dead Space
No dead space in the fluid way can allow full control of open/closefunction and gives semi-permanent life span.
3. Few Maintenance and Repair needed
① No dead space doesn't allow fluid to be clogged up.
② Re-adjusting of Seal Pressure by using Adjusting-Bolt Afterabrasion of Teflon Sleeve gives semi-permanent sealing function.
③ Metal lib around Port has Self-Cleaning function to control steamyand solid material liquid.
④ Top Entry type can allow to be repaired on line.
P&NP FIG. P250EP WCB/316
EXTENDED PACKING TYPE PLUG VALVES
◆ Feature
• Extended triple seal stem packing type. Easy to choose the kinds
and material of packing. (Graphite, PTFE V-Packing, VOC packing
etc.)
• No leaked semi-permanent structure though equally pressured Triple
Seal Stem Packing by Gland flange.
• Various and steady Leaking Prevention by Steam Sealing.
• Able to be used as Live Loaded Extended Packing by using Plate
Spring with an Option to use Gland Flange Bolt to do triple sealing
against various temperature effectively.
• Able to prevent stern requirements for leaking prevention and control
the requirements for sealing economically.
◆ Advantages
1. Completely No Leakage.
① As tapered Plug and Teflon Sleeve contact face to face givesabsolutely no leakage.
② Steam Seal Structure has been designed to complement thecontroversial point of other plug valves.
③ As Steam Seal is not exposed externally it doesn't rust and able toincrease life span. (Weather Proof Type)
2. No Dead Space
No dead space in the fluid way can allow full control of open/closefunction and gives semi-permanent life span.
3. Few Maintenance and Repair needed
① No dead space doesn't allow fluid to be clogged up.
② Re-adjusting of Seal Pressure by using Adjusting-Bolt Afterabrasion of Teflon Sleeve gives semi-permanent sealing function.
③ Metal lib around Port has Self-Cleaning function to control steamyand solid material liquid.
④ Top Entry type can allow to be repaired on line.
TRIPLE SEAL EXTENDED STEM PACKING
GLAND FLANGE
Non-LubricatedP&NPP&NP Extended Packing Plug Valves (VOC Packing Type)
P&NP CO., LTDP&NP CO., LTDPPROFESSIONALROFESSIONAL & N& NEW EW PPLUG VALVESLUG VALVES
◆ Feature
• Extended triple seal stem packing type. Easy to choose the kinds
and material of packing. (Graphite, PTFE V-Packing, VOC packing
etc.)
• No leaked semi-permanent structure though equally pressured Triple
Seal Stem Packing by Gland flange.
• Various and steady Leaking Prevention by Steam Sealing.
• Able to be used as Live Loaded Extended Packing by using Plate
Spring with an Option to use Gland Flange Bolt to do triple sealing
against various temperature effectively.
• Able to prevent stern requirements for leaking prevention and control
the requirements for sealing economically.
◆ Advantages
1. Completely No Leakage.
① As tapered Plug and Teflon Sleeve contact face to face givesabsolutely no leakage.
② Steam Seal Structure has been designed to complement thecontroversial point of other plug valves.
③ As Steam Seal is not exposed externally it doesn't rust and able toincrease life span. (Weather Proof Type)
2. No Dead Space
No dead space in the fluid way can allow full control of open/closefunction and gives semi-permanent life span.
3. Few Maintenance and Repair needed
① No dead space doesn't allow fluid to be clogged up.
② Re-adjusting of Seal Pressure by using Adjusting-Bolt Afterabrasion of Teflon Sleeve gives semi-permanent sealing function.
③ Metal lib around Port has Self-Cleaning function to control steamyand solid material liquid.
④ Top Entry type can allow to be repaired on line.
◆ Feature
• Extended triple seal stem packing type. Easy to choose the kinds
and material of packing. (Graphite, PTFE V-Packing, VOC packing
etc.)
• No leaked semi-permanent structure though equally pressured Triple
Seal Stem Packing by Gland flange.
• Various and steady Leaking Prevention by Steam Sealing.
• Able to be used as Live Loaded Extended Packing by using Plate
Spring with an Option to use Gland Flange Bolt to do triple sealing
against various temperature effectively.
• Able to prevent stern requirements for leaking prevention and control
the requirements for sealing economically.
◆ Advantages
1. Completely No Leakage.
① As tapered Plug and Teflon Sleeve contact face to face givesabsolutely no leakage.
② Steam Seal Structure has been designed to complement thecontroversial point of other plug valves.
③ As Steam Seal is not exposed externally it doesn't rust and able toincrease life span. (Weather Proof Type)
2. No Dead Space
No dead space in the fluid way can allow full control of open/closefunction and gives semi-permanent life span.
3. Few Maintenance and Repair needed
① No dead space doesn't allow fluid to be clogged up.
② Re-adjusting of Seal Pressure by using Adjusting-Bolt Afterabrasion of Teflon Sleeve gives semi-permanent sealing function.
③ Metal lib around Port has Self-Cleaning function to control steamyand solid material liquid.
④ Top Entry type can allow to be repaired on line.
TRIPLE SEAL EXTENDED STEM PACKING
Professional & New Plug Valves
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVESLubricated
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
WRENCH
HUB BOLT
HUB
SNAP RING
INDICATOR
STEM
THRUST BEARING
GLAND BOLT
STOPPER
GLAND
GLAND PACKING
O-RING(I)
O-RING(II)
BODY
NEEDLE VALVE
CHECK VALVE
GREASE NIPPLE
COMPENSATOR
PLUG
METAL DIAPHRAGM(I)
METAL DIAPHRAGM(II)
GASKET
PRESSURE BUTTON
COVER
COVER BOLT
LOCK NUT
ADJUSTING BOLT
DESCRIPTION
CARBON STEEL
CARBON STEEL
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
STAINLESS STEEL
GRAPHITE
VITON
VITON
CARBON STEEL
STEEL
STEEL
STEEL
CARBON STEEL
CARBON STEEL
STAINLESS STEEL
CARBON STEEL
SOFT STEEL
CARBON STEEL
CARBON STEEL
CARBON STEEL
CARBON STEEL
CARBON STEEL
MATERIAL
1045, Zn PLATED
SUS304
ASTM A216 WCB
1020, Zn PLATED
SUS304
SUS316
SUS316
SUS304
SUS304
SUS316
-
-
-
ASTM A216 WCB
-
-
-
1045, Zn PLATED
ASTM A216 WCB
SUS304
1045
1020
1045
ASTM A216 WCB
ASTM A193 B7
ASTM A194 2H
ASTM A193 B7
SPECIFICATIONNO
PART OF STANDARD MATERIAL
LUBR
ICAT
ED P
LUG
VALV
ES
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVES
Professional & New Plug Valves
4
STEM SEALING COMPOUNDINJECTION TO RENEW SEALING TO ATMOSHERE BLOWOUT PROOF TYPE STEM
GLAND PACKING- WEATHER PROOFTYPE SEAL
THRUST BEARING
FIRE SAFE AND NORMAL SEALINGSOFT STEEL + GRAPHITE RING
PRESSURE BALANCE HOLE
PULG ADJUSTING BOLT
BODY & PLUG WITH METAL SEATEDSEALING(SEALANT)
PLUG & BODY GREASE SEALANT INJECTORTO RENEW SEALING
FEATURES
Lubricated
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVESLubricated
Professional & New Plug Valves
FEATURES■ P&NP FEATURES
1) No Leakage(Bubble Tight Shut Off)
P&NP tapered plug valve assures positive bubble tight shut off with unique sealantsystem.
2) No Maintenance (In-Line Adjustment)
P&NP tapered plug valve can be adjusted with the valve in line, extending the service lifeof the valve.
3) No Dead Space
Slurry or sludge don t accumulate anywhere in a P&NP valve, because P&NP valve hasno dead cavity in the flow path.
■ EASE OF OPERATIONPositive quarter turn operation is quick and sure.
■ PRESSURE BALANCE SYSTEMFor maintaining pressure equalization between plug port and bottom of the plug, and forinsuring the pressure above the plug being the same as or greater than in the plug port,P&NP pressure balance system design is available.
■ SAFETYFire tested according to API 607.
BENEFIT■ PRESSURE BALANCED TYPE AS STANDARD■ BLOWOUT- PROOF STEM STRUCTURE■ OPERATION
1) Freedom from seizure by long service operation
2) Consistent Torque
■ SELF CLEANING SEATING SURFACEThe turning action of plug valve scrapes off any ingredient which may accumulate theplug surface in a closed position.
LUBR
ICAT
ED P
LUG
VALV
ES
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVES
Professional & New Plug Valves
6
Lubricated
Lubricated Type
CLASS : ANSI 150#, 300#, 600#, 900#, 1500#
Size 1/2″″~ 24″″
FIG. P260L WCB/WCBPRESSURE BALANCED PLUG VALVES
▶▶
▶▶
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVESLubricated
Professional & New Plug Valves
Acids, alcohols, glycerine
Silicone sealant
Gasoline, mineral oils, kerosene
General gas and wate sealant
Aliphatic hydrocarbon liquids and gases
Hot hydrocarbon vapors and gases
Benzene, butane, solvent naphthas
Aviation gasoline, jet fuel
Air and inert gases at sub-zero temp
Benzene, propylene, styrene, LPGS
Strong acids, alkalies
Sour gas, H2S, CO2
Fluorocarbon, lubricant oxygen chlorine
Hot hydrocarbon gases and vapors
Steam, high temperature water
P-400/400A
P-204
P-711
P-600
P-650/800/900
P-650/800/900
P-711
P-711
GP
P-950
P-400A
p-340
P-FL5
P-Ps3
P-PS6
147-421
234
357
386
555
654
755
833
862
950
660
921
ROCKWELL
NO.1
NO.7
NO.5, NO6
NO.4
NO.2
WALWORTH
400/400A
204
711
600
650/800/900
650/800/900
711
711
220
950
400A
340
FL-5
Polyseal No.3
Polyseal No.6
CLIMAXP&NP AVAILABLE FLUID
SEALANTS
The availble fluid is recommened by P&NP. As the condition of fluid using, it is possible to change the appropriate sealant
LUBR
ICAT
ED P
LUG
VALV
ES
PRESSURE BALANCED PLUG VALVESPRESSURE BALANCED PLUG VALVES
Professional & New Plug Valves
8
1/2
3/4
1
1.1/2
2
3
4
6
8
10
12
14
16
18
20
24
S
S
S
S
S
S
S
V
V
V
V
V
ANSI 150#
S
S
S
S
V
V
V
V
V
V
V
V
V
ANSI 300#
R
R
R
R
R
R
R
R
R
R
R
R
ANSI 600#IN
APPLICATION : CHEMICAL, OIL, GAS AND HYDROCARBON PROCESS IN INDUSTRIES
ANSI 1500#
P&NP PATTERN FOR PRESSURE BALANCED PLUG VALVES.•P&NP HAVE CAST PATTERNS FOR SHORT, REGULAR AND VENTURI ACCORDING TO API 6D &API599.•FACE TO FACE AND END TO END DIMENSIONS CONFORM TO API599 (ANSI B 16.34).•AVAILABLE PATTERN GOING WITH SIZE& CLASS.
NOTES : 1. Above pattern is available for flanged end type.
2. Specific requirement for pattern is available contact to P&NP
3. Above chart symbols means as follows :
S : SHORT PATTERN R : REGULAR PATTERN V : VENTURI PATTERN
15
2
25
40
50
80
100
150
200
250
300
350
400
450
500
600
MM
NOMINAL SIZE CLASS
V
V
V
V
V
V
V
V
V
R
R
R
R
R
R
R
R
R
R
R
V
V
V
V
V
Lubricated
P&NP PLUG VALVES-PRESSURE BALANCEDP&NP PLUG VALVES-PRESSURE BALANCEDLubricated
Professional & New Plug Valves
The role of lubricantsIt minimizes the risistance during working and prevents corrosion inside plug. The port part of valve is coveredwith lubricant groove and prevent any leakage.
The characteristic of lubricantsP&NP-Lubricants has necessary characteristics for several purposes.
1. The lubricated valve is suitable for working valve easily.2. It is strong enough to resist dilution by fluids.3. It is chemically inactivated and firmly adhered for anti-corrosiveness .4. It maintains a fluid situation against wide scope of temperature5. It minimizes the solidification caused by temperature or chemical reaction.
The selection of lubricantsIt is selected in accordance with temperature, conformable and non-conformable fluids as below.
■■ Table 1. P&NP Lubricant
P-104 Peanut Butter 18~260℃ Scratched ball & plug valve Alkali
P-204 White 46~204℃Molten Sulfur, LPG or solvent of
Acetic Anhydride, Acetic Acid hydrocarbonPipe line, compressor,
P-220 Transparent 59~121℃ Gasoline&oil factory for Aromatic & SorbentLow temperature
P-340 Yellow 28~204℃ Where H2 and CO2 meet Solvent & ammineP-350A Yellow 29~204℃ Mixture of HF & LPG High temperature airP-400A Yellowish brown 29~204℃ Aqueous solution of acid & base Fluid hydrocarbonP-400 Red 20~232℃ Acid & base Fluid hydrocarbonP-525 Transparent 18~204℃ Air starting valve Fluid hydrocarbon
P-600 Brown 29~260℃Gas & water
LPGSealant & hydrocarbon line
P-650 Green 40~260℃ Hydrocarbon & LPG lineAromatic, alkali
& sorbent
P-711 White 0~204℃Aerial Gasoline &
100% Benzineoil, Alkylate compound
LUBRICANT NO. COLOR TEMPERATURE CONFORMITY NON-CONFORMITY
LUBRICANTS
LUBR
ICAT
ED P
LUG
VALV
ES
P&NP PLUG VALVES-PRESSURE BALANCEDP&NP PLUG VALVES-PRESSURE BALANCED
Professional & New Plug Valves
10
P-750 Black 18~316℃High temperature Aromatic,
asphalt line & steam line alkali,sorbent
P-800 White 29~232℃Butane,Butadiene,
AlkaliCCL4,Ethane, Propane
P-900 Black 29~343℃Nutural gas,Oil-Chemical factory,
AlkaliRubber Factory
P-901 Black 34~149℃Low temperature air,
AlkaliHydrocarbon lubricant
P-950 Black 40~149℃Propylene, Butadiene
AlkaliXylene, Benzene, Styrene
LUBRICANT NO. COLOR TEMPERATURE CONFORMITY NON-CONFORMITY
LUBRICANT NO. TEMPERATURE CONFORMITY NON-CONFORMITY
Lubricated
■■ Table 2.Special Lubricant
P-Turn #1 29~260℃ Removal of residue in Hydrocarbon line valve SealantP-Turn #2 29~260℃ Ditto, except acid & base Sealant
P-FL5 18~204℃ Corrosive fluid & oxideAluminium & Magnesium
P-PS6 0~232℃ Steam & high temperature water Fluid hydrocarbonP-PS3 0~343℃ Over-heated steam Fluid hydrocarbonG-1500 ~815℃ Anti-Ceez Lubricant Fluid hydrocarbonG-S3 29~177℃ EP bearing lubricant Fluid hydrocarbon
The maintenance of lubricantThe need quantity of maintenance shall be in accordance with the working cycle of valve.
Periodical improvementLeakage should be prevented. All valves that are not used periodically should be improved every six-
months.
LUBRICANTS
P&NP FLANGED END PLUG VALVES- PRESSURE BALANCED
Lubricated
Professional & New Plug Valves
■■ MAXIMUM BREAK TORQUE•P&NP LUBRICATED PLUG VALVES HAVE THE LOWEST POSSIBILITY OF TURNING TORQUE
COMPARED WITH TIGHT SHUT-OFF CONDITIONS.
•THE TABLE GIVEN BELOW IS AN ACTUAL TEST DATA FOR EXPECTED MAXIMUM WORKINGCONDITIONS.
P&NP FLANGED END PLUG VALVES- PRESSURE BALANCED
APPLICATION : CHEMICAL, OIL, GAS AND HYDROCARBON PROCESS IN INDUSTRIES
1
2
3
4
5
6
10
12
14
16
18
20
24
25
60
80
100
150
200
250
300
350
400
460
500
600
33
162
173
303
197
1,027
1,470
2,053
2,053
2,702
3,469
4,626
5,836
173
249
378
649
984
2,475
2,637
3,729
4,648
6,784
5,859
13,295
210
400
735
1,167
2,269
3,620
5,823
5,620
7,350
10,593
17,294
31,344
IN MM ANSI CLASS 150 ANSI CLASS 300 ANSI CLASS 600
NOMINAL SIZE CLASS
NOTES 1. Above table data add 30% safety factor to actual torque data.
2. When sizing an actuator, consult with P&NP
VALVETORQUE
UNIT : Nm