hyundai lubricated plug valves
TRANSCRIPT
Lubricated Plug Valve CatalogueFIRESAFE CERTIFIED TO API607 5TH EDITION AND API6A 3RD EDITION
COPYRIGHT HYUNDAI VALVE IND. CO., LTD ALL RIGHT RESERVED
OFFICE ADDRESS: 10F Doosan Venture Digm, Pyeongchon-dong, Dongan-gu Anyang-si, Gyeonggi-do, KoreaTEL: 82-478-4015/16 FAX: 82-31-478-4017
FACTORY HWASEONG FACTORY: 209-9, GOJU-RI, PALTAN-MYEON, HWASEONG-SI, GYEONGGI-DO, KOREAGIMHAE FACTORY: 498, SHINCHEON-RI, HALLIM-MYEON, GIMHAE-SI, GYEONGHAM, KOREA
WEBSITE www.hyundaivalve.com APIQ10478
API6D0771
CEO Greetings
HYUNDAI VALVE IND. CO., LTD was founded in 1989and has developed into one of the most reputable,high quality valve manufacturers in Korea supplyingvalves to various projects locally and worldwide.
We supply carbon and stainless steel valves ofvarious designs and specifications, also specialisingin Cu-Ni, A-Br and Nickel base alloys such as Iconel,Monel, Hastelloy etc. used in onshore and offshorePetrochemical & Refinery plants, Power Plants and alarge range of other industries. All of our productsmeet or exceed international standards such as API,ASME, ANSI, BS, JIS etc. We also have ISOaccreditation to ISO 9001 and are API6D licensed aswell as holding APIQ1 certification. Our QA departmentcontinues to control and update our product quality.
HYUNDAI VALVE IND. CO., LTD valves aremanufactured under strict quality control systemsthrough all stages of production. Our stringent qualityprogram ensures chemical composition & mechanicalproperty of all materials conforms. Hydrostatic andair pressure testing of the body and seating of valvesis performed in accordance with API 598 or API 6D.
Through continuous research and development, wewill continue to endeavor to meet the needs of ourclients and improve our performance as well ascontinuing to ensure we manufacture high qualityvalves. You will find more detailed specifications atour website.
We are looking forward to serving your needs.
Sincerely yours,HYUNDAI VALVE IND. CO., LTD
I. H. KIM
page 2
COPYRIGHT HYUNDAI VALVE IND. CO., LTD ALL RIGHT RESERVED
OFFICE ADDRESS: 10F Doosan Venture Digm, Pyeongchon-dong, Dongan-gu Anyang-si, Gyeonggi-do, KoreaTEL: 82-478-4015/16 FAX: 82-31-478-4017
FACTORY HWASEONG FACTORY: 209-9, GOJU-RI, PALTAN-MYEON, HWASEONG-SI, GYEONGGI-DO, KOREAGIMHAE FACTORY: 498, SHINCHEON-RI, HALLIM-MYEON, GIMHAE-SI, GYEONGHAM, KOREA
WEBSITE www.hyundaivalve.com
API6D0771
page 3
IndexOverview/Body Material & Standards
Patterns Available & Plug Types
Model Number System
Steel Lubricated Plug Valves Standard Style
Dimensions Standard Style Regular & Short Pattern Class 150 & 300
Steel Plug Valves Lubricated Pressure Balanced Inverted Style
Pressure Balanced Plug Valve
Dimensions Pressure Balanced Short/Venturi Pattern Class 150 & 300
Dimensions Pressure Balanced Regular/Venturi Pattern Class 600
Dimensions Pressure Balanced Screwed/Weld End Class 600 & 800
Dimensions Pressure Balanced Regular/Venturi Pattern Class 900 & 1500
Dimensions Pressure Balanced Screwed/Weld End Class 1500 & 2500
Dimensions Pressure Balanced Regular Pattern Class 2500
Dimensions Pressure Balanced API 6A API 2000, 3000, 5000
Fire Test Certificates
Extension Stem for Wrench & Gear Operated Valves for Buried Service
Pressure - Temperature Ratings for Carbon Steel Valves ASTM A216 WCB
Standard Preparation of Welding End - ASME/ANSI B16.25
Dimension of Welding Ends - ASME/ANSI B16.25
Test Pressures
Material List
Chemical Requirements for Carbon/Alloy Steel
Temperature Conversion °C - °F
Dimensions of Class 150 - 2500 Flanges Raised Face ASME/ANSI B16.5Registration CertificatesISO9001 Certificate
Page 4
Page 5
Page 6
Page 7
Page 8-10
Page 11
Page 12
Page 13-14
Page 15
Page 16
Page 17-18
Page 19
Page 20
Page 21
Page 22-23
Page 24
Page 25
Page 26
Page 27-28
Page 29
Page 30
Page 31-32
Page 33-34
Page 35-40
Page 41-42
Page 43
Hyundai Lubricated Plug Valves are available to suit a wide range of applications in standard type and inverted type style
pressure balanced high performance type.
All Hyundai Valves are available in the following Body/Cover materials:-
Supplied in 0.22% Maximum Carbon content
and designed for general service at
temperatures from - 29OC up to + 232OC.
WCC Body also available.
Plugs are Carbon Steel hardened nitrided or
ENP .003”. Also F6, F6A, 316 etc.
Suitable from -46OC to +232OC. Must have a
minimum average charpy “V” notch impact
strength of 15 foot/Lb. LCC Body also
available.
OTHER MATERIALS
CF8, CF8M, Duplex, WC6 etc all available.
page 4
STANDARDSANSI (American National Standards
Institute)API (American Petroleum
Institute)MSS (Manufacturing Standardization
Society)
ANSI B16.34 Flanged Valves API 6D Specifications for pipe line MSS SP-25 Marking system of valves
ANSI B2.1 Pipe Threads Valves MSS SP-44 Steel pipe line flanges
ANSI B16.5 Steel Flanges API 598 Testing MSS SP-61 Pressure testing of steel valves
ANSI B16.10 Face to Face API 599 Design and material MSS SP-78 Cast iron plug valves, flanged -
dimensions requirement threaded
ANSI B16.20 Ring Joint Flanges API 6A Specifications for well-head Canadian Standards
ANSI B16.25 Buttweld Ends equipment CSA Z245.15 Steel Valves
API 6FA Fire Test Specifications CSA Z299.1 Quality Assurance
Overview
Body Materials
ASTM A352 LCB
A216 WCB
NACE
For NACE MR01.75 all body and trim
materials are 22 rockwell hardness or below.
The plug is electro nickel coated or
nitrided/hardened to prevent galling.
SHORT PATTERNSame face to face dimensions of
ANSI gate valves
REGULAR PATTERNLarge port trapezoidal configuration.
Typically regular pattern has a bore area
of 80%.
VENTURI PATTERNReduced port. Bore area can be as
small as 40%.
AVAILABLE PLUGSInverted taper lubricated (pressure balanced
high performace plug valves 150 to 2500
Class).
Regular taper lubricated (standard type plug
valves 150 to 300 Class).
page 5
Patterns Available for Lubricated Plug Valves
Plug Types for Lubricated PlugValves
PAGE 6
BO
DY
& B
ON
NE
T T
YP
E
SIZ
E
TR
IM
MA
TE
RIA
LS
HE
LL
MA
TE
RIA
L
3
54
1
12
34
56
78
2=
2 W
ay
3=
3 W
ay
4=
4 w
ay
5=
5 W
ay
2B
1H
02
06
AF
LA
BN
B=
Bo
lte
d
E=
Exte
nsio
n
J=
Ja
cke
t
L=
Lo
ng
Exte
nsio
n
Z=
Sp
ecia
l
A=
1/4
”
B=
3/8
”
C=
1/2
”
D=
3/4
”
E=
1”
F=
1-1
/4”
G=
1-1
/2”
H=
2”
I=
2-1
/2”
J=
3”
K=
4”
L=
5”
M=
6”
N=
8”
O=
10”
P=
12”
Q=
14”
R=
16”
S=
18”
T=
20”
U=
22”
V=
24”
W=
26”
X=
28”
Y=
30”
Z=
Speci
al
01
=A
10
5(N
)
02
=A
21
6-W
CB
03
=A
35
1-C
F3
04
=A
35
1-C
F3
M
05
=A
35
1-C
F8
06
=A
35
1-C
F8
M
07
=A
35
1-C
N7
M
08
=A
35
1-C
D4
MC
u
09
=A
35
2-L
CB
10
=A
35
2-L
CC
11
=A
35
0-L
F2
12
=A
35
0-L
F3
13
=A
18
2-F
30
4
14
=A
18
2-F
30
4L
15
=A
18
2-F
31
6
16
=A
18
2-F
31
6L
17
=A
18
2-F
5a
18
=A
18
2-F
9
19
=A
18
2-F
11
20
=A
18
2-F
22
21
=A
18
2-F
51
22
=A
18
2-F
53
23
=A
18
2-F
91
24
=A
49
4-C
W1
2M
W
25
=B
14
8
26
=B
16
0
27
=B
16
4
28
=B
16
6
29
=B
33
5
30
=B
33
7
31
=B
33
8
32
=B
36
3
33
=B
36
7
34
=B
38
1
35
=B
44
6
36
=B
56
4
37
=B
57
4
38
=B
58
4
39
=C
ast
Iro
n
40
=A
21
6-W
CC
99
=S
pe
cia
l
SE
AT
/LIN
IN
G6 A
=Sl
eev
ed
B=
Meta
l Se
at L
ubri
cate
d
C=
Fully
Lin
ed
D=
Meta
l Se
at N
on L
ubri
cate
d
Z=
Speci
al
PR
ES
SU
RE
C
LA
SS
2 1=
150#
2=
300#
3=
600#
4=
800#
5=
900#
6=
1500#
7=
2500#
8=
3000 A
PI
9=
5000 A
PI
A=
10K
B=
16K
C=
20K
D=
30K
E=
40K
F=
63K
G=
100K
OT
HE
RS
8 E=
Ele
ctr
ic O
pe
rate
d
G=
Ge
ar
Op
era
ted
L=
Le
ve
r O
pe
rate
d
P=
Pn
eu
ma
tic O
pe
rate
d
SP
EC
IA
L11
N=
NA
CE
Bla
nk
=
No
n N
AC
E
01
=A
10
5(N
)
02
=A
21
6-W
CB
03
=A
35
1-C
F3
04
=A
35
1-C
F3
M
05
=A
35
1-C
F8
06
=A
35
1-C
F8
M
07
=A
35
1-C
N7
M
08
=A
35
1-C
D4
MC
u
09
=A
35
2-L
CB
10
=A
35
2-L
CC
11
=A
35
0-L
F2
12
=A
35
0-L
F3
13
=A
18
2-F
30
4
14
=A
18
2-F
30
4L
15
=A
18
2-F
31
6
16
=A
18
2-F
31
6L
17
=A
18
2-F
5a
18
=A
18
2-F
9
19
=A
18
2-F
11
20
=A
18
2-F
22
21
=A
18
2-F
51
22
=A
18
2-F
53
23
=A
18
2-F
91
24
=A
49
4-C
W1
2M
W
25
=B
14
8
26
=B
16
0
27
=B
16
4
28
=B
16
6
29
=B
33
5
30
=B
33
7
31
=B
33
8
32
=B
36
3
33
=B
36
7
34
=B
38
1
35
=B
44
6
36
=B
56
4
37
=B
57
4
38
=B
58
4
39
=A
18
2-F
6/C
R1
3
40
=W
CC
+0
.00
3”
41
=W
CB
+0
.00
3”
EN
P
42
=W
CB
+0
.00
3”
Nitrid
ed
99
=S
pe
cia
l
ST
YL
E9 A
=Pre
ssure
Bal
ance
d Inve
rted P
lug
B=
Stan
dar
d T
ype T
aper
C=
Stan
dar
d T
ype Inve
rted P
lug
D=
Round T
ype
PA
TT
ER
N10
A=
Re
gu
lar
Pa
tte
rn
B=
Sh
ort
Pa
tte
rn
C=
Ve
ntu
ri P
atte
rn
D=
Mu
lti P
ort
Z=
Sp
ecia
l
EN
D C
ON
NE
CT
IO
N7 B
=B
uttw
eld
F=
Fla
ng
e R
F
R=
RT
J
S=
So
cke
t W
eld
T=
Th
rea
d
U=
Un
ma
ch
ine
d
RT
J
X=
Sp
ecia
l
910
11
Model Number System
Standard type plug valves have a bolted
bonnet. The plug has an integral stem which
ensures the plug is retained by the bonnet
even if the gland is removed.
Plug Lubrication grease is injected through a
nipple with a check valve and can be done
when valve is under pressure.
The plug grooves ensure no grease leakage
into the line.
page 7
Steel LubricatedPlug Valves Standard Style
page 8
Regular PatternWrench Operated
L BW mm - - - - - 267 305 330 356 - 457
L RF mm 130 130 140 150 165 200 220 241 300 350 394
D mm 89 98 108 118 127 152 178 191 229 254 280
F mm 40 45 50 50 60 70 80 90 110 140 160
g mm 150 165 170 180 210 50 280 300 340 390 420
J mm 20 20 22 22 25 28 35 38 44 50 50
Weight (approx) Kg 3 4 6 9 13 18 24 35 50 75 110
Size Inch 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6
DN mm 15 20 25 32 40 50 65 80 100 125 150
Short PatternWrench Operated
L RF mm 165 178 190 203 229 267
L RJ mm - 191 203 216 242 280
L BW mm - 267 305 330 356 457
D mm 127 152 178 191 229 280
F mm 60 70 80 90 110 155
g mm 210 250 280 300 340 420
J mm 25 28 35 38 44 50
Weight (approx) Kg 13 16 22 28 45 86
Size Inch 11⁄2 2 21⁄2 3 4 6
DN mm 40 50 65 80 100 150
Dimensions Standard StyleRegular/Short Pattern Class 150
page 9
Short PatternGear Operated
Regular PatternGear Operated
L RF mm 267 292 330 356
L RJ mm 280 305 343 369
D mm 280 343 406 483
F mm 155 190 240 270
g mm 510 540 590 620
Handwheel diameter mm 500 500 650 650
Weight (approx) Kg 105 140 210 285
Size Inch 6 8 10 12
DN mm 150 200 250 300
L RF mm 394 457 533 610
L RJ mm 407 470 546 623
L BW mm 457 521 559 635
D mm 280 343 406 483
F mm 160 190 210 225
g mm 520 560 570 585
Handwheel Diameter mm 500 650 650 650
Weight (approx) Kg 140 210 260 325
Size Inch 6 8 10 12
DN mm 150 200 250 300
Dimensions Standard StyleRegular/Short Pattern Class 150
page 10
Short PatternGear Operated
L BW mm 457 521 559 635
L RF mm 403 419 457 502
L RJ mm 419 435 473 518
D mm 318 381 445 521
F mm 160 190 215 235
g mm 510 550 570 585
Handwheel Diameter mm 500 650 650 650
Weight (approx) Kg 170 250 300 400
Size Inch 6 8 10 12
DN mm 150 200 250 300
Short PatternWrench Operated
L RF mm 190 216 241 283 305 403
L RJ mm 203 232 257 299 321 419
L BW mm - 267 305 330 356 457
D mm 156 152 178 191 254 318
F mm 60 70 80 90 110 155
g mm 210 250 280 300 340 420
J mm 25 32 35 38 44 50
Weight (approx) Kg 15 20 35 45 60 130
Size Inch 11⁄2 2 21⁄2 3 4 6
DN mm 40 50 65 80 100 150
Dimensions Standard Style Short Pattern Class 300
page 11
Hyundai Dynamic pressure balanced
valves are used where existing pulsating
or static high pressures are present.
The pressure balanced plug allows
equalized pressure between the Plug
and upper and lower body chambers.
Pressure is balanced by holes in the
Plug which connect the Plug port with
lower and upper cavities.
There is a hole in the bottom of the
plug which is a connecting passage,
whilst the hole in the upper end has a
check valve so the pressure is always
equal to the pressure in the large end
cavity and it is always equal to or
greater than the line pressure in the
small end cavity.
Some advantages are:-
• If the plug locks up, it is possible to
injection lubricant through the grease
fitting whilst the valve is still in
service.
• Tightness of the operating system is
assured by ball provision of a check
valve in the lubrication duct.
• Ease of maintenance.
FIRESAFE CERTIFIED TO API6FA 3RD EDITION
WRENCH OPERATED GEAR OPERATED
Steel Plug Valves LubricatedPressure Balanced Inverted Style150 to 2500 ANSI
page 12
BLOWOUT-PROOF STEM
STOP COLLAR AND OPEN/CLOSED INDICATOR
SEAL
STEM PACKING
ISOLATED UPPERSEALANT CHAMBER
TAPERED STEEL PLUG
STEM COUPLING
GREASE FITTING WITHCHECK VALVE
GREASE FITTING
BOTTOM COVERWITH GASKETS
BALL BEARINGS
CAVITY
DIAPHRAGMAND
GASKET
CHECK VALVE
INCONEL X-750
SPRINGS
Pressure Balanced Plug Valve
page 13
Size Inch 11⁄2 2 21⁄2 3 4 6
DN mm 15 50 65 80 100 150
Short PatternWrench Operated
L RF mm 165 178 190 203 229 267
L RJ mm - 191 203 216 242 280
L BW mm - 267 305 330 356 457
D mm 127 152 178 191 229 280
F mm 120 130 150 170 190 235
g mm 270 290 320 360 380 460
J mm 40 45 50 50 50 65
Weight (approx) Kg 15 20 30 40 60 110
Short & Venturi PatternGear Operated
L RF mm 267 292 330 356 686 762 864 914 1030 1067 1296
L BW mm 457 521 559 635 686 762 864 914 1030 1067 1397
D mm 280 343 406 483 534 597 635 699 750 813 984
F mm 240 260 280 300 330 350 380 410 460 500 580
g mm 480 510 530 550 600 620 640 700 750 800 900
Handwheel dia. mm 500 500 650 650 650 650 650 650 800 800 800
Weight (approx) Kg 135 170 230 350 460 700 880 1050 1500 2030 3000
Size Inch 6 8 10 12 14 16 18 20 22 24 30
DN mm 150 200 250 300 350 400 450 500 550 600 750
Dimensions Pressure BalancedShort/Venturi Pattern Class 150
page 14
Short PatternWrench Operated
Venturi PatternGear Operated
L RF mm 190 216 241 283 305 403
L RJ mm 203 232 257 299 321 419
L BW mm - 267 305 330 356 457
D mm 156 165 191 210 254 318
F mm 115 140 150 170 180 235
g mm 250 290 310 360 380 460
J mm 40 45 50 50 50 65
Weight (approx) Kg 20 25 35 50 76 140
Size Inch 11⁄2 2 21⁄2 3 4 6
DN mm 15 50 65 80 100 150
L RF mm 403 419 457 502 762 838 914 991 1092 1143
L RJ mm 419 435 473 518 778 854 930 1010 1114 1165
L BW mm 457 521 559 635 762 838 914 991 1032 1143
D mm 318 381 445 521 584 648 711 775 838 915
F mm 240 260 280 300 350 370 400 430 480 530
g mm 500 530 550 570 620 640 700 750 820 900
Handwheel dia. mm 650 650 650 650 650 650 800 800 800 800
Weight (approx) Kg 190 250 285 385 630 800 1000 1200 1500 2200
Size Inch 6 8 10 12 14 16 18 20 22 24
DN mm 150 200 250 300 350 400 450 500 550 600
Dimensions Pressure BalancedRegular/Venturi Pattern Class 300
page 15
Regular PatternWrench Operated
Regular & Venturi PatternGear Operated
L RF mm 159 191 216 241 292 330 356 432
L RJ mm 159 191 216 241 295 333 359 435
L BW mm - - 216 241 292 330 356 432
D mm 95 118 121 156 165 191 210 273
F mm 100 120 120 140 140 150 160 185
g mm 22 27 27 40 45 50 50 50
J mm 160 200 200 270 290 320 360 380
Weight (approx) Kg 7 11 13 26 30 45 65 90
Size Inch 1⁄2 3⁄4 1 11⁄2 2 21⁄2 3 4
DN mm 15 20 25 40 50 65 80 100
L RF mm 432 559 660 787 838 889 991 1092 1194 1296 1397
L RJ mm 435 562 663 790 841 892 994 1095 1200 1305 1407
L BW mm 432 559 660 787 838 889 991 1092 1194 1296 1397
D mm 273 356 419 508 559 603 686 743 813 870 940
F mm 185 243 260 280 300 350 370 400 430 500 521
g mm 380 520 550 570 580 610 625 700 750 830 900
Handwheel dia. mm 500 500 650 650 650 650 650 800 800 800 800
Weight (approx) Kg 135 210 390 550 680 860 1100 1550 2000 2500 3200
Size Inch 4 6 8 10 12 14 16 18 20 22 24
DN mm 100 150 200 250 300 350 400 450 500 550 600
Dimensions Pressure BalancedRegular/Venturi Pattern Class 600
page 16
Screwed or Socket Weld EndsWrench Operated
Screwed or Socket Weld EndsWrench Operated
L mm 89 89 89⁄116 114 133⁄149187⁄175
229⁄190
F mm 90 90 95 95 100 118 132
g mm 145 145 145 145 210 280 300
J mm 22 22 22 22 27 40 45
Weight (approx) Kg 4 4 5 5 9 17 26
Size Inch 1⁄4 3⁄8 1⁄2 3⁄4 1 11⁄2 2
DN mm 8 10 15 20 25 40 50
L mm 89 89 89⁄116 114 133⁄149187⁄175
229⁄190
F mm 90 90 95 95 100 118 132
g mm 145 145 145 145 210 280 300
J mm 22 22 22 22 27 40 45
Weight (approx) Kg 4 4 5 5 9 17 26
Size Inch 1⁄4 3⁄8 1⁄2 3⁄4 1 11⁄2 2
DN mm 8 10 15 20 25 40 50
Dimensions Pressure BalancedScrewed/Weld End Class 600
Dimensions Pressure BalancedScrewed/Weld End Class 800
page 17
Regular PatternWrench Operated
Regular and Venturi PatternGear Operated
L RF mm 222 248 254 305 368 381 457
L RJ mm 222 248 254 305 372 384 460
L BW mm - - - - - 381 457
D mm 121 130 149 178 216 241 292
F mm 100 100 100 140 140 150 200
g mm 150 180 200 280 300 360 380
J mm 22 27 27 40 45 50 50
Weight (approx) Kg 10 15 20 34 65 90 120
Size Inch 1⁄2 3⁄4 1 11⁄2 2 3 4
DN mm 15 20 25 40 50 80 100
L RF mm 457 610 737 838 965 1028 1130 1321
L RJ mm 460 613 740 841 968 1038 1140 1324
L BW mm 452 610 737 838 965 1028 1130 1321
D mm 292 381 470 546 610 641 705 857
F mm 200 250 300 320 355 370 380 400
g mm 410 510 540 580 660 660 680 700
Handwheel dia. mm 500 600 650 650 800 800 800 800
Weight (approx) Kg 145 320 480 760 1280 1500 1650 2500
Size Inch 4 6 8 10 12 14 16 20
DN mm 100 150 200 250 300 350 400 500
Dimensions Pressure BalancedRegular/Venturi Pattern Class 900
page 18
Regular PatternWrench Operated
Regular and Venturi PatternGear Operated
L RF mm 222 248 254 279 305 368 419 470
L RJ mm 222 248 254 279 305 371 422 473
L BW mm - - - - - - - 470
D mm 121 130 149 159 178 216 245 267
F mm 100 100 100 120 130 150 160 170
g mm 160 200 200 250 270 390 320 360
J mm 22 27 27 35 40 45 50 50
Weight (approx) Kg 11 15 20 24 36 55 80 100
Size Inch 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3
DN mm 15 20 25 32 40 50 65 80
L RF mm 470 546 705 832 991 1130
L RJ mm 473 549 711 842 1001 1146
L BW mm 470 546 705 832 991 1130
D mm 267 311 394 483 584 673
F mm 150 210 260 300 360 460
g mm 390 400 500 540 580 650
Handwheel Dia. mm 500 500 650 650 800 800
Weight (approx) Kg 130 220 550 1100 1350 1900
Size Inch 3 4 6 8 10 12
DN mm 80 100 50 200 250 300
Dimensions Pressure BalancedRegular/Venturi Pattern Class 1500
page 19
Screwed or Socket Weld EndsWrench Operated
Screwed or Socket Weld EndsWrench Operated
L mm 89 89 114 133 229 229
F mm 95 95 95 100 125 135
g mm 145 145 145 210 280 300
J mm 22 22 22 27 40 45
Weight (approx) Kg 5 5 5 9 21 30
Size Inch 3⁄8 1⁄2 3⁄4 1 11⁄2 2
DN mm 10 15 20 25 40 50
L mm 133 133 133
H mm 150 150 150
g mm 240 240 240
J mm 32 32 32
Weight (approx) Kg 16 18 18
Size Inch 1⁄2 3⁄4 1
DN mm 15 20 25
Dimensions Pressure BalancedScrewed/Weld End Class 1500
Dimensions Pressure BalancedScrewed/Weld End Class 2500
page 20
Regular PatternWrench Operated
Regular PatternGear Operated
L RF mm 308 384 451 508
L RJ mm 308 387 454 514
L BW mm 308 384 451 508
D mm 159 203 235 267
F mm 150 165 175 190
g mm 240 240 260 280
J mm 32 45 50 50
Weight (approx) Kg 32 68 85 110
Size Inch 1 11⁄2 2 21⁄2
DN mm 25 40 50 65
L RF mm - 673 914 1022
L RJ mm - 683 927 1038
L BW mm 578 673 914 1022
D mm 305 356 483 552
F mm 200 220 260 310
g mm 410 425 470 510
Handwheel Dia. mm 500 650 800 800
Weight (approx) Kg 165 230 660 1250
Size Inch 3 4 6 8
DN mm 80 100 150 200
Dimensions Pressure BalancedRegular Pattern Class 2500
page 21
Dimensions Pressure Balanced API 6A 2000, 3000, 5000
2000pSI
21⁄16 29⁄16 31⁄8 41⁄16
(RTJ) L 295 333 359 435
Centre To Top H 152 163 174 187
Flange Outside Dimension D 165 190.5 210 273
3000pSI
(RTJ) L 371 422 384 460
Centre To Top H 152 174 201 220
Flange Outside Dimension D 216 244 241 292
5000pSI
(RTJ) L 371 - 473 549
Centre To Top H 152 - 201 217
Flange Outside Dimension D 216 - 267 311
page 22
page 23
page 24
Extension Stem for Wrench and GearOperated Lubricated Plug Valve forBuried Installation
Extended stems are suitable for buried installation of
the Plug Valve and in situations where normal access is
not possible. Valve extensions for underground service
include piping for lubrication and are supplied with
water tight seals.
Extension length should be advised by customer.
These extensions are suitable for wrench and gear
operated plug valves. The position of Plug is indicated
by an indicator on the top of the gear box.
page 25
Pressure - Temperature Ratings forCarbon Steel Valves in ASTM A216 WCB(ASME/ANSI-B16.34-1988)
TEMPERATURE WORKING PRESSURE IN BAR BY CLASSESIN °C 150 300 400 600 900 1500 2500
-30° to 38 19.5 51.0 68.0 102.1 153.1 255.2 425.4
50 19.1 50.0 66.7 100.1 150.1 250.2 417.1
100 17.5 46.3 61.8 92.7 139.0 231.8 356.3
150 15.8 45.2 60.2 90.4 135.6 226.0 376.7
200 14.0 43.8 58.4 87.6 131.4 219.0 365.0
250 12.1 41.7 55.6 83.4 125.1 208.5 347.5
300 10.2 38.7 51.6 77.4 116.1 193.5 322.6
350 8.4 37.0 49.2 73.8 110.8 184.7 307.9
375 7.4 36.5 48.6 72.9 109.3 182.2 303.7
400 6.5 34.4 45.9 68.9 103.4 172.4 287.4
425 5.6 28.7 38.3 57.4 86.2 143.7 239.5
450 4.7 20.0 26.7 40.0 60.0 100.1 166.8
475 3.7 13.5 18.0 27.0 40.6 67.6 112.8
500 2.8 8.7 11.7 17.5 26.3 43.9 73.2
525 1.9 5.1 6.9 10.3 15.5 25.8 43.1
550 1.3 4.3 3.3 6.5 9.8 16.3 27.2
TEMPERATURE WORKING PRESSURE IN PSI BY CLASSESIN °C 150 300 400 600 900 1500 2500
-20° to 100 285 740 90 1480 2220 3705 6170
200 260 675 900 1350 2025 3375 5625
300 230 655 875 1315 1970 3280 5470
400 200 635 845 1270 1900 3170 5280
500 170 600 800 1200 1795 2995 4990
600 140 550 730 1095 1640 2735 4560
650 125 535 715 1075 1610 2685 4475
700 110 535 710 1065 1600 2665 4440
750 95 505 670 1010 1510 2520 4200
800 80 410 550 825 1235 2060 3430
850 65 270 355 535 800 1340 2230
900 50 170 230 345 515 860 1430
950 35 105 140 205 310 515 860
1000 20 50 70 105 155 260 430
page 26
Standard Preparation of Welding Endsaccording to ASME/ANSI B16.25 1986
page 27
Dimension of Welding Ends accordingto ASME/ANSI B16.25
Nominal
pipe Size
Nominal
pipe OD-a
Schedule
Number
Valve OD
mm
Nominal ID
mm
Wall Thickness
mm
2 1/2” 73
40
80
160
XXS
75.0
62.7
50.0
53.9
45.0
5.2
7.0
9.5
14.0
3” 88.9
40
80
160
XXS
91.3
77.9
73.7
66.6
58.4
5.5
7.6
11.1
15.2
4” 114.3
40
80
120
160
XXS
117.5
102.3
97.2
92.0
87.3
80.1
6.0
8.6
11.1
13.5
17.1
5” 141.3
40
80
120
160
XXS
144.5
128.2
122.2
115.9
109.5
103.2
6.5
9.5
12.7
15.9
19.0
6” 168.3
40
80
120
160
XXS
172.2
154.1
146.4
139.8
131.8
124.4
7.1
11.0
14.3
18.3
22.0
8” 219.1
40
60
80
100
120
140
XXS
160
223.0
202.7
198.5
193.7
188.9
182.6
117.9
174.6
173.1
8.2
10.3
12.7
15.1
18.3
20.6
22.2
23.0
10” 273.1
40
60
80
100
120
140
160
277.8
254.6
247.7
242.9
236.6
230.2
222.3
215.9
9.3
12.7
15.1
18.3
21.4
25.4
28.6
12” 323.9
STD
40
XS
80
100
120
140
160
329.4
304.8
303.3
298.5
288.9
271.0
273.1
266.7
257.3
9.5
10.3
12.7
17.5
21.4
25.4
28.6
33.3
page 28
Dimension of Welding Ends accordingto ASME/ANSI B16.25
Nominal
pipe Size
Nominal
pipe OD-a
Schedule
Number
Valve OD
mm
Nominal ID
mm
Wall Thickness
mm
14” 355.6
STD
40
XS
60
80
120
140
160
362.0
336.5
333.3
330.2
325.4
317.5
300.0
292.1
284.2
9.5
11.1
12.7
15.1
19.0
27.8
31.7
35.7
16” 406.4
STD
40
60
80
100
120
140
160
412.8
387.3
381.1
373.1
363.5
354.0
344.5
333.3
325.4
9.5
12.7
16.7
21.4
26.2
31.0
36.5
40.5
18” 457.2
40
60
80
100
120
140
160
464.3
428.7
419.1
409.5
398.5
387.3
377.9
366.7
14.3
19.0
23.8
29.4
34.9
39.7
45.2
20” 508.0
40
60
80
100
120
140
160
515.9
477.8
466.8
455.6
442.9
431.8
419.1
408.0
15.1
20.6
26.2
32.5
37.1
44.4
50.0
24” 609.6
30
40
60
80
100
120
140
160
619.1
581.1
574.6
560.4
547.7
531.8
517.6
504.9
490.5
14.3
17.5
24.6
31.0
38.9
46.0
52.4
59.5
page 29
Test Pressures
TEST PRESSURES
VaLVe RaTINgMaximum C.W.p.
bar
BODY TeST (minimum)
bar
SeaT TeST (minimum)
bar
CLASS 150 18.9 29.3 20.7
CLASS 300 49.6 75.8 55.1
CLASS 600 93.3 150 110.3
CLASS 800 132.4 199 147
CLASS 900 149 224 165.5
CLASS 1500 248.2 372.3 275.8
CLASS 2500 413.7 620.5 455
API 2000 138 276 138
API 3000 207 414 207
API 5000 345 690 345
API pressures are taken from API 6A, all other pressures are taken from ANSI 16.34.
BODY TEST SEALING TEST PNEUMATIC TEST
VaLVe SIZeBS 6755 pt 1 apI 6D
SHeLL TeST SeaT TeST SHeLL TeST SeaT TeST*
≤ 40 mm ≤ 1 1/2 15 15 not applicable
50 mm 2 15 15 2 2
65 - 100 mm 2 1/2 - 4 1 30 2 2
150 - 200 mm 6 and 8 1 30 5 5
250 mm 10 3 1 5 5
300 - 450 mm 12 - 18 3 1 15 5
500 mm ≤ 20 mm 3 2 30 5
DURATION OF HYDROSTATIC TESTS IN MINUTES (MINIMUM)
Each relevant standard defines the minimum duration of time for which each test pressure is to be maintained.
*API 6D also requires a 5.5 bar air test on the seat for the same duration.
These durations will be adhered to unless a different specification is required against a particular order.
Plug sealant should be injected before commencing test.
page 30
Material List
Casting Forging
Body A216 WCB
A216 WCC
A352 LCB
A352 LCC
A105
A350 LF2
plug A216 WCB
A352 LCB
A352 LCC
A351 CF8M
A747 CB7 CU1
A105
A350 LF2
F316
A705 Type 630
Forging plate
Stem AISI 1040
AISI 4140
AISI 9840
F316 Type 630
Cover A105 A516 Gr 60
St 52.2 din 17100
Fe 510 UNI 7070
A350 LF2
Bolting A193 B7
A193 B7M
A320 L7
A320 L7M
A705 Type 630
Monel K500
A194 Gr 2H
A194 Gr 2HM
A194 Gr 4
A194 Gr 4M
Note: 1) Other materials not listed above can be supplied on request. 2) Plug valves for sour service will have materials in compliance with NACE MR 01-75
LUBRICANTS & SEALANTS:
Type Colour
Temperature
Range Recommended Use Do not use on
a Cream - 10°C to
+ 230°C
Petroleum Products, Butane,
Propane, Gasoline, Kerosene,
Oils and most hydrocarbon
solvents. Also suitable for
gases (max. 170°C)
Strong Alkalis, Arom,
Solvents
B White - 10°C to
+ 70°C
Strong Acids (incl. nitrating)
and Alkalis, Acetone and
Alcohols
Aromatic and most
Alphatic solvents
C Brown - 15°C to
+ 220°C
Petroleum Products, natural
gas condensate, sour gas,
most hydrocarbon solvents
and certain aqueous solutions.
Strong Alkalis, Arom,
Solvents
D Cream - 10°C to
+ 120°C
Chlorinated and Aromatic
solvents
Aqueous solutions
e Black -15°C to
+ 220°C
General chemical aqueous
solutions eg., alkalis, dilute acids,
water. Also suitable for gases
(max. 150°C)
Strong acids, Petroleum
products, Solvents
F Black - 10°C to
+ 200°C
Hot and high pressure water
applications
Strong acids, Petroleum
products, Solvents
g Black - 10°C to
+ 300°C
Hot gases and high temperature
applicatios. Also hot air to max.
temperature of 220°C
Solvents
Conditions of the above table are only indicative;
The operating conditions must be specified at the enquiry stage.
Stick Diameter 6 mm 10 mm 13 mm 16 mm
Box Size A B C D
No of Sticks in Box 24 24 24 24
LUBRICANT STICKSAll stick lubricants are suitable for
lubrication of the plug valve.
page 31
Chemical Requirements for Carbon and Alloy Steel
COMPOSITIONaSTM C Mn
Temperature WORKINg pReSSURe IN BaR BY CLaSSeS
Standard C Mn p S Si
A216 WCB (2)
A216WCC (2)
A352 LCB (2)
A217 WC1
max 0.30
max 0.25
max 0.30
max 0.25
max 1.00
max 1.20
max 1.00
0.50 - 0.80
max 0.04
max 0.04
max 0.04
max 0.04
max 0.045
max 0.045
max 0.045
max 0.045
max 0.60
max 0.60
max 0.60
max 0.60
A217 WC6
A217 WC9
A217 C5
A217 C12
A217 CA15
max 0.20
max 0.18
max 0.20
max 0.20
max 0.15
0.50 - 0.80
0.40 - 0.70
0.40 - 0.70
0.35 - 0.65
max 1.00
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.045
max 0.045
max 0.045
max 0.045
max 0.04
max 0.60
max 0.60
max 0.75
max 1.00
max 1.50
A351 CF3
A351 CF3M
A351 CF8
A351 CF8C (1)
A351 CF8M
A182 F6
A182 F304
A182 F316
max 0.03
max 0.03
max 0.08
max 0.08
max 0.08
max 0.12
max 0.08
max 0.08
max 1.50
max 1.50
max 1.50
max 1.50
max 1.50
max 1.00
max 2.00
max 2.00
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.03
max 0.03
max 0.03
max 2.00
max 1.50
max 2.00
max 2.00
max 1.50
max 1.00
max 1.00
max 1.00
A193 B7
A193 B16
A320 L7
A307 B
0.38 ÷ 0.48
0.36 ÷ 0.44
0.38 ÷ 0.48
-
075 ÷ 1.00
0.45 ÷ 0.70
0.75 ÷ 1.00
-
max 0.04
max 0.04
max 0.04
max 0.04
max 0.04
max 0.05
max 0.04
max 0.05
0.20 ÷ 0.35
0.20 ÷ 0.35
0.20 ÷ 0.35
-
A194 2H
A194 4
min 0.40
0.40 ÷ 0.50
max 1.00
0.70 ÷ 0.90
max 0.04
max 0.035
max 0.05
max 0.04
max 0.40
0.20 ÷ 0.35
Remarks:
1) In mat. CF8C Columbium content will be 8 times at least the content of carbon but not exceeding the total percentage
of 1%.
2) For each restrictin of 0.01% in carbon content a Mn increase of 0.04% is permitted provided not exceeding a total
maximum of 1.28%.
page 32
of
Cr Mo Ni CU
Tensile Staight Yield-pont elongation
min%
Reduction
area min%N/mm2 - min N/mm2 - min
max 0.50
max 0.50
max 0.50
max 0.20
max 0.20
max 0.20
0.45 - 0.65
max 0.50
max 0.50
max 0.50
-
max 0.30
max 0.30
max 0.30
-
485
485
450
450
250
275
240
240
22
22
24
24
35
35
35
35
1.00 - 1.50
2.00 - 2.75
4.00 - 6.50
8.00 - 10.00
11.50 - 14.00
17.00 - 21.00
17.00 - 21.00
18.00 - 21.00
18.00 - 21.00
18.00 - 21.00
11.50 - 13.50
18.00 - 20.00
16.00 - 18.00
0.45 - 0.65
0.90 - 1.20
0.45 - 0.65
0.90 - 1.20
max 0.50
-
2.00 - 3.00
-
-
2.00 - 3.00
-
-
2.00 - 3.00
-
-
-
-
max 1.00
8.00 - 12.00
9.00 - 13.00
8.00 - 11.00
9.00 - 12.00
9.00 - 12.00
max 0.50
8.00 - 11.00
10.00 - 14.00
-
-
-
-
-
-
-
-
-
-
-
-
-
485
485
620
680
620
482
482
482
482
482
482
515
515
275
275
415
415
450
206
206
206
206
206
274
206
206
20
20
18
18
18
35
30
35
30
30
30
30
30
35
35
35
35
30
-
-
-
-
-
45
50
50
0.75 ÷ 1.20
0.80 ÷ 1.15
0.80 ÷ 1.10
0.15 ÷ 0.25
0.50 ÷ 0.65
0.15 ÷ 0.25
-
V: 0.25 ÷ 0.35
-
-
-
-
860 (2 1/2 and under)
860 (2 1/2 and under)
860 (2 1/2 and under)
720
720
720
16
18
16
50
50
50
-
-
-
0.20 ÷ 0.30
-
-
-
-
-
-
-
-
-
-
-
-
MECHANICAL PROPERTIES
Remarks:
Carbon equivalent (Ce) refers to the following formula:
Ce = C + Mn + CR + MO + V + Ni + Cu6 5 15
page 33
Temperature Conversion °C - °F
TEMPERATURES CONVERSIONS
TEMPERATURES CONVERSION FORMULASTo Convert From To Substitute in Formula
Degrees Celsius Degrees Fahrenheit (°C x 9/5)+ 32
Degrees Celsius Kelvin (°C x 273.16)
Degrees Fahrenheit Degrees Celsius (°F - 32) x 5/9
Degrees Celsius Degrees Rankin (°F + 459.69)
°C
Temp. in °C or °F
to be converted °F °C
Temp. in °C or °F
to be converted °F °C
Temp. in °C or °F
to be converted °F
-273.16
-267.78
-262.22
-256.67
-251.11
-459.69
-450
-440
-430
-420
-90.00
-84.44
-78.89
-73.33
-70.56
-130
-120
-110
-100
-95
-202.30
-184.0
-166.0
-148.0
-139.0
-17.8
-16.7
-15.6
-14.4
-13.3
0
2
4
6
8
32.0
35.6
39.2
42.8
46.4
-245.56
-240.00
-234.44
-288.89
-223.33
-410
-400
-390
-380
-370
-67.78
-65.00
-62.22
-59.45
-56.67
-90
-85
-80
-75
-70
-130.0
-121.0
-112.0
-103.0
-94.0
-12.2
-11.1
-10.0
-8.89
-7.78
10
12
14
16
18
50.0
53.6
57.2
60.8
64.4
-217.78
-212.22
-206.67
-201.11
-195.56
-360
-350
-340
-330
-320
-53.89
-51.11
-48.34
-45.56
-42.78
-65
-60
-55
-50
-45
-85.0
-76.0
-67.0
-58.0
-49.0
-6.67
-5.56
-4.44
-3.33
-2.22
20
22
24
26
28
68.0
71.6
75.2
78.8
82.4
-190.00
-184.44
-178.89
-173.33
-169.53
-310
-300
-290
-280
-273.16 -459.0
-40.00
-38.89
-37.78
-36.37
-35.56
-40
-38
-36
-34
-32
-40.0
-36.4
-32.8
-29.2
-25.6
-1.11
0
-1.11
-2.22
-3.33
30
32
34
36
38
86.0
89.6
93.2
96.8
100.4
-168.89
-167.78
-162.22
-156.67
-151.11
-272
-270
-260
-250
-240
-457.6
-454.0
-436.0
-418.0
-400.00
-34.44
-33.33
-32.22
-31.11
-30.00
-30
-28
-26
-24
-22
-22.0
-18.4
-14.8
-11.2
-7.6
-4.44
-5.56
-6.67
-7.78
-8.89
40
42
44
46
48
104.0
107.6
111.2
114.8
118.4
-145.56
-140.00
-134.44
-128.89
-123.33
-230
-220
-210
-200
-190
-382.0
-364.0
-346.0
-328.0
-310.0
-28.89
-27.78
-26.67
-25.56
-24.44
-20
-18
-16
-14
-12
-4.0
-0.4
-3.2
-6.8
-10.4
-10.0
-11.1
-12.2
-13.3
-14.4
50
52
54
56
58
122.0
125.6
129.2
132.8
136.4
-117.78
-112.22
-106.67
-101.11
-95.56
-180
-170
-160
-150
-140
-292.0
-274.0
-256.0
-238.0
-220.0
-23.33
-22.22
-21.11
-20.00
-18.89
-10
-8
-6
-4
-2
-14.0
-17.6
-21.2
-24.8
-28.4
-15.6
-16.7
-17.8
-18.9
-20.0
60
65
64
66
68
140.0
143.6
147.2
150.8
154.4
page 34
°C
Temp. in °C or °F
to be converted °F °C
Temp. in °C or °F
to be converted °F °C
Temp. in °C or °F
to be converted °F
21.1
22.2
23.3
24.4
25.6
70
72
74
76
78
158.0
161.6
165.2
168.8
172.4
204.4
210.4
245.6
221.1
226.7
400
410
420
430
440
752.0
770.0
788.0
806.0
824.0
454.4
460.0
465.6
471.1
476.7
850
860
870
880
890
1562.0
1580.0
1598.0
1616.0
1634.0
26.7
27.8
28.9
30.0
31.1
80
82
84
86
88
176.0
179.6
183.2
186.8
190.4
232.2
237.8
243.3
248.9
254.4
450
460
470
480
490
842.0
860.0
878.0
896.0
914.0
482.2
487.8
493.3
498.9
504.4
900
910
920
930
940
1652.0
1670.0
1688.0
1706.0
1724.0
32.2
33.3
34.4
35.6
36.7
90
92
94
96
98
194.0
197.6
201.2
204.8
208.4
260.0
265.6
271.1
276.7
282.2
500
510
520
530
540
932.0
950.0
968.0
986.0
1004.0
510.0
515.6
521.1
526.7
532.2
950
960
970
980
990
1742.0
1760.0
1778.0
1796.0
1814.0
37.8
43.3
48.9
54.4
60.0
100
110
120
130
140
212.0
230.0
248.0
266.0
284.0
287.8
293.3
298.9
304.4
310.0
550
560
570
580
590
1022.0
1040.0
1058.0
1076.0
1094.0
537.8
543.3
548.9
554.4
560.0
1000
1010
1020
1030
1040
1832.0
1850.0
1868.0
1886.0
1904.0
65.6
71.1
76.7
82.2
87.8
150
160
170
180
190
302.0
320.0
338.0
356.0
374.0
315.6
321.1
326.7
332.2
337.8
600
610
620
630
640
1112.0
1130.0
1148.0
1166.0
1184.0
565.6
571.1
576.7
582.2
587.8
1050
1060
1070
1080
1090
1922.0
1940.0
1958.0
1976.0
1994.0
98.3
98.9
104.4
110.0
115.6
200
210
220
230
240
392.0
410.0
428.0
446.0
464.0
343.3
348.9
354.4
360.0
365.6
650
660
670
680
690
1202.0
1220.0
1238.0
1256.0
1274.0
593.3
598.9
604.4
610.0
615.6
1100
1110
1120
1130
1140
2012.0
2030.0
2048.0
2066.0
2084.0
121.1
126.7
132.2
137.8
143.3
250
260
270
280
290
482.0
500.0
518.0
536.0
554.0
371.1
376.7
382.2
387.8
393.3
700
710
720
730
740
1292.0
1310.0
1328.0
1346.0
1364.0
621.1
626.7
632.2
637.8
643.3
1150
1160
1170
1180
1190
2102.0
2120.0
2138.0
2156.0
2174.0
148.9
154.4
160.0
165.5
171.1
300
310
320
330
340
572.0
590.0
608.0
626.0
644.0
398.9
404.4
410.0
415.6
421.1
750
760
770
780
790
1382.0
1400.0
1418.0
1436.0
1454.0
648.9
654.4
660.0
665.6
671.1
1200
1210
1220
1230
1240
2192.0
2210.0
2228.0
2264.0
2264.0
176.7
182.2
187.8
193.3
198.9
350
360
370
380
390
662.0
680.0
698.0
716.0
734.0
426.7
432.2
437.8
443.3
448.9
800
810
820
830
840
1472.0
1490.0
1508.0
1526.0
1544.0
676.7
682.2
687.0
693.0
698.9
1250
1260
1270
1280
1290
2282.0
2300.0
2318.0
2336.0
2354.0
page 35
Dimensions of Class 150 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
88.9
98.4
108.0
11.1
11.1
11.1
34.9
42.9
50.8
4
4
4
1/2
1/2
1/2
15.9
15.9
15.9
60.3
69.9
79.4
1 1/4
1 1/2
2
117.5
127.0
152.4
12.7
14.3
15.9
63.5
73.0
92.1
4
4
4
1/2
1/2
5/8
15.9
15.9
19.1
88.9
98.4
120.7
2 1/2
3
4
117.8
190.5
228.6
17.5
19.1
23.8
104.8
127.0
157.2
4
4
8
5/8
5/8
5/8
19.1
19.1
19.1
139.7
152.4
190.5
5
6
8
254.0
279.4
342.9
23.8
25.4
28.6
185.7
215.9
269.9
8
8
8
3/4
3/4
3/4
22.2
22.2
22.2
215.9
241.3
298.5
10
12
14
406.4
482.6
533.4
30.2
31.8
34.9
323.9
381.0
412.8
12
12
12
7/8
7/8
1
25.4
25.4
28.6
362.0
431.8
476.3
16
18
20
596.9
635.0
698.5
36.5
39.7
42.9
469.9
533.4
584.2
16
16
20
1
1 1/8
1 1/8
28.6
31.8
31.8
539.8
577.9
635.0
24 812.8 47.6 692.2 20 1 1/4 34.9 749.3
CLASS 150 CAST STEEL RAISED FACE FLANGES
page 36
Dimensions of Class 300 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
95.3
117.5
123.8
14.3
15.9
17.5
34.9
42.9
50.8
4
4
4
1/2
5/8
5/8
15.9
19.1
19.1
66.7
82.6
88.9
1 1/4
1 1/2
2
133.4
155.6
165.1
19.1
20.6
22.2
63.5
73.0
92.1
4
4
8
5/8
3/4
5/8
19.1
22.2
19.1
88.9
114.3
127.0
2 1/2
3
4
190.5
209.6
254.0
25.4
28.6
31.8
104.8
127.0
157.2
8
8
8
3/4
3/4
3/4
22.2
22.2
22.2
149.2
168.3
200.0
5
6
8
279.4
317.5
381.0
34.9
36.5
41.3
185.7
215.9
269.9
8
12
12
3/4
3/4
7/8
22.2
22.2
25.4
235.0
269.9
330.5
10
12
14
444.5
520.7
584.2
47.6
50.8
54.0
323.9
381.0
412.8
16
16
20
1
1 1/8
1 1/8
28.6
31.8
31.8
387.4
450.9
514.4
16
18
20
647.7
711.2
774.7
57.2
60.3
63.5
469.9
533.4
584.2
20
24
24
1 1/4
1 1/4
1 1/4
34.9
34.9
34.9
571.5
628.7
685.8
24 914.4 69.9 692.2 24 1 1/2 41.3 812.8
CLASS 300 CAST STEEL RAISED FACE FLANGES
page 37
Dimensions of Class 600 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
95.3
117.5
123.8
14.3
15.9
17.5
34.9
42.9
50.8
4
4
4
1/2
5/8
5/8
15.9
19.1
19.1
66.7
82.6
88.9
1 1/4
1 1/2
2
133.4
155.6
165.1
20.6
22.2
25.4
63.5
73.0
92.1
4
4
8
5/8
3/4
5/8
19.1
22.2
19.1
98.4
114.3
127.0
2 1/2
3
4
190.5
209.5
273.1
28.6
31.8
38.1
104.8
127.0
157.2
8
8
8
3/4
3/4
7/8
22.2
22.2
25.4
149.2
168.3
215.9
5
6
8
330.2
355.6
419.1
44.5
47.6
55.6
185.7
215.9
269.9
8
12
12
1
1
1 1/8
28.6
28.6
31.8
266.7
292.1
349.3
10
12
14
508.0
558.8
603.3
63.5
66.7
69.9
323.9
381.0
412.8
16
20
20
1 1/4
1 1/4
1 3/8
34.9
34.9
38.1
431.8
489.0
527.1
16
18
20
685.8
743.0
812.8
76.2
82.6
88.9
469.9
533.4
584.2
20
24
24
1 1/2
1 5/8
1 5/8
41.3
44.5
44.5
603.3
654.1
723.9
24 939.8 101.6 692.2 24 1 7/8 50.8 838.2
CLASS 600 CAST STEEL RAISED FACE FLANGES
page 38
Dimensions of Class 900 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
120.7
130.2
149.2
22.2
25.4
28.6
34.9
42.9
50.8
4
4
4
3/4
3/4
7/8
22.2
22.2
25.4
82.6
88.9
101.6
1 1/4
1 1/2
2
158.8
177.8
215.9
28.6
31.8
38.1
63.5
73.0
92.1
4
4
8
4/8
1
7/8
25.4
28.6
25.4
111.1
123.8
165.1
2 1/2
3
4
244.5
241.3
292.1
41.3
38.1
44.5
104.8
127.0
157.2
8
8
8
1
7/8
1 1/8
28.6
25.4
31.8
190.5
190.5
235.0
5
6
8
349.3
381.0
469.9
50.8
55.6
63.5
185.7
215.9
269.9
8
12
12
1 1/4
1 1/8
1 3/8
34.9
31.8
38.1
279.4
317.5
393.7
10
12
14
546.1
609.6
641.4
69.9
79.4
85.7
323.9
381.0
412.8
16
20
20
1 3/8
1 3/8
1 1/2
38.1
38.1
41.3
469.9
533.4
558.8
16
18
20
704.9
787.4
857.3
88.9
101.6
108.0
469.9
533.4
584.2
20
20
20
1 5/8
1 7/8
2
44.5
50.8
54.0
616.0
685.8
749.3
24 1041.4 139.7 692.2 20 2 7/8 66.7 901.7
CLASS 900 CAST STEEL RAISED FACE FLANGES
page 39
Dimensions of Class 1500 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
120.7
130.2
149.2
22.2
25.4
28.6
34.9
42.9
50.8
4
4
4
3/4
3/4
7/8
22.2
22.2
25.4
82.6
88.9
101.6
1 1/4
1 1/2
2
158.8
177.8
215.9
28.6
31.8
38.1
63.5
73.0
92.1
4
4
8
7/8
1
7/8
25.4
28.6
25.4
111.1
123.8
165.1
2 1/2
3
4
244.5
266.7
311.2
41.3
47.6
54.0
104.8
127.0
157.2
8
8
8
1
1 1/8
1 1/4
28.6
31.8
34.9
190.5
203.2
241.3
5
6
8
374.7
393.7
482.6
73.0
82.6
92.1
185.7
215.9
269.9
8
12
12
1 1/2
1 3/8
1 5/8
41.3
38.1
44.5
292.1
317.5
393.7
10
12
14
546.1
609.6
641.4
69.9
79.4
85.7
323.9
381.0
412.8
12
16
16
1 7/8
2
2 1/4
50.8
54.0
60.3
482.6
571.5
635.0
16
18
20
704.9
787.4
857.3
88.9
101.6
108.0
469.9
533.4
584.2
16
16
16
2 1/2
2 3/4
3
66.7
73.0
79.4
704.9
774.7
831.9
24 1041.4 139.7 692.2 16 3 1/2 92.1 990.6
CLASS 1500 CAST STEEL RAISED FACE FLANGES
page 40
Dimensions of Class 2500 Flanges FittingsRaised Face ASME/ANSI B16.5 - 1988
Valve
Size
R
Flange
Diameter
S
Flange
Thickness
T 1/16”
Raised Face
Diameter
U
No. of
Bolts
V
Size of Bolts
in
X
Size
of Holes
Y
Bolt Circle
Diameter
1/2
3/4
1
133.4
139.7
158.8
30.2
31.8
34.9
34.9
42.9
50.8
4
4
4
3/4
3/4
7/8
22.2
22.2
25.4
88.9
95.3
108.0
1 1/4
1 1/2
2
184.2
203.2
235.0
38.1
44.5
50.8
63.5
73.0
92.1
4
4
8
1
1 1/8
1 1/8
28.6
31.8
31.8
130.2
146.1
171.5
2 1/2
3
4
266.7
304.8
355.6
57.2
66.7
76.2
104.8
127.0
157.2
8
8
8
1 1/8
1 1/4
1 1/2
31.8
34.9
41.3
169.9
228.6
273.1
5
6
8
419.1
482.6
552.5
92.1
108.0
127.0
185.7
215.9
269.9
8
8
12
1 3/4
2
2
47.6
54.0
54.0
323.9
368.3
438.2
10
12
673.1
762.0
165.1
184.2
323.9
381.0
12
12
2 1/2
2 1/2
66.7
66.7
439.8
619.1
CLASS 2500 CAST STEEL RAISED FACE FLANGES
PAGE 41
PAGE 42
page 43
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