no-weld handrail & balustrade systems · 2015. 12. 15. · 2 no onsite welding why moddex...

44
No-Weld Handrail & Balustrade Systems

Upload: others

Post on 03-Oct-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

No-Weld Handrail & Balustrade Systems

Page 2: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

2

NO ONSITE WELDINg

WHY MODDEXModdex Systems is an Australian company manufacturing and supplying modular, no-weld handrail, balustrade, barrier and guardrail solutions nationally. Moddex modular systems offer revolutionary advantages to all industries requiring handrails or barriers to ensure the safety of people and the protection of property.

Download brochures, configurations, drawings and images at: www.moddex.com.au/downloads

NO-WELD SYSTEMS•Unliketraditionalbalustradingandhandrailing,

Moddex systems require no onsite welding or shutdowns for installation due to safety reasons

•Becausenohotworkspermitsarerequiredand no toxic galvanisation fumes are generated, firespottersarenotneededduringinstallation

•Unlikeconventionalsystems,riskofcorrosionat the weld area is reduced, as the galvanised surface is not burnt off by welding

•Handrails,balustradesandguardrailscanbeinstalledbynon-specialisttradeswhileensuringstructuralintegrityandcompliantinstallation

•Notouchuppaintingrequired

MODULAR INNOVATIONModdex’s driving force is to deliver flexible, robust, cost effective and easy to install systems thatsimplifytheinstallationofhandrails,balustrades and guardrails in all environments andforabroadrangeofapplications.

•Allsystemsdesignedformodularassemblyandrapid,streamlinedonsiteinstallation

•Deliveredinreadytoassemble,kitformpackaging

•Fabricationtimeeliminatedwithpre-engineereddesigns, offering unlimited configurations

WHAT OUR CUSTOMERS ARE SAYINg

“We were pleasantly surprised at the ease and speed of installation. The fact that there is no need for welding with the Moddex products results in a safer environment for our guys and for the students in the school environment where we undertake our projects. We have estimated that we have saved approximately 30% on our normal installation costs due to the fact that we can use and manage our non-specialist trades. We would certainly look at using the product in future projects.”

Construction Manager

Page 3: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

ContEnts

Assistrail 4 - 11

Bikesafe 12 - 15

Conectabal 16 - 23

Safestop 24 - 27

Tuffrail 28 - 35

Ezibilt 36 - 37

MountOptions 38

SpecificationSummary 39

HowtoSpecify 40

HowtoOrder 41

CommitmenttoTesting 42

VandalProofOptions 43

OurMissionandVision 43

Built Modular™ No-WeldHandrail&Balustrade Systems

3CALL 1800 663 339 WEB moddex.com.au

READY TO INSTALL SAFE, RAPID ASSEMBLYPROPRIETARY SYSTEMS

Page 4: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeAR120

4

Page 5: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

the Assistrail As 1428.1-2009 compliant range of handrails is a complete solution to the ever

increasing emphasis placed on ease of access for persons with disability.

Arangeofconfigurationssuitableforstairs,rampsandwalkwaysmeetallDisabilityDiscriminationAct(DDA)

requirementsandBuildingRegulations.

Themodularrangemeetsanyhandrailapplicationsfornewconstructionprojectsbutthesystemisalsoideally

usedasaretrofitsolutionforupgradestoexistingbuildings.DuetoAssistrail’sadd-oncomponents,anew

handrail can be added onto an existing railing system toensurecompliancewiththeStandardsisundertaken

rapidly,easilyandcosteffectively.

Why AssistrAil•Smooth,streamlinedhandrails

•Flushconnectioncomponents

•Suitsramps,stairsandotherapplications

•Nositewelding,notoxicfumes

•Unlimitedandversatileconfigurations

•Canbesuppliedinarangeofpaint finishestosuitapplication

Extract of As 1428.1-2009 10.3(i)Rampsandintermediatelandingsshallhavekerbrails

onbothsidesthatcomplywiththefollowing:

(i)Theminimumheightabovethefinishedfloorshallbe65mm.

(ii)Theheightofthetopofthekerborkerbrailshallnotbewithin therange75mmto150mmabovethefinishedfloor.

(iii)Thereshallbenolongitudinalgaporslotgreaterthan 20mminthekerborkerbrailwithintherange

75mmto150mmabovethefinishedfloor.

5CALL 1800 663 339 WEB moddex.com.au

Page 6: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Assistrail™

EAsily ConFiGUrED to sUit Any APPliCAtion

• Accessrampsandstairs

• Schoolsanduniversities

• Agedcareandresidentialfacilities

• Shoppingcentres

• Hospitalsandmedicalfacilities

• Communityandsportscentres

• Publicplacesofinterest

• Transportaccess

Configuration-TypeAR10

Configuration-TypeAR150&AR10

6

Extract of As 1428.1-2009 12.0Thedesignandconstructionofhandrailsshallcomplywith the following:

(b)Thecross-sectionofhandrailsshallbecircularorelliptical,notlessthan30mmorgreaterthan50mminheightorwidthfornotlessthan270°aroundtheuppermostsurface

(d)Thetopofhandrailsshallbenotlessthan865mmnormorethan1000mmabovethenosingofstairwaytreadortheplaneofthefinishedfloorofthewalkway,ramporlanding.

(e)Theheightofthetopofthehandrail,measuredinaccordancewithItem(d),shallbeconsistentthroughtheramp(orstairs)andanylandings.

(f)Ifabalustradeisrequiredataheightgreaterthanthehandrail,bothshallbeprovided.

(g)Handrailsshallbesecurelyfixedandrigid,andtheirendsshallbeturnedthroughatotalof180°,ortotheground,orreturnedfullytoendpostorwallface.

(h)Theclearancebetweenahandrailandanadjacentwallsurfaceorotherobstructionshallbenotlessthan50mm.Thisclearanceshallextendabovethetopofthehandrailbynotlessthan600mm.

(i)Handrailsshallhavenoobstructiontothepassageofahandalongtherail.

(j)Theinsidehandrailatlandingsshallalwaysbecontinuous.

Page 7: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeAR120

7CALL 1800 663 339 WEB moddex.com.au

Page 8: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type Ar10 type Ar30type Ar20 type Ar40 type Ar45

Not for Ramps

8

Page 9: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type Ar60type Ar50 type Ar70

Assistrail™Configurations

Moddex design and fabrication simplifies the selection process

for your disability handrails.

Pictured are most of the commonly required

configurations.

sAMPlE ConFiGUrAtions

•Forsingleinline rail-TypeAR10

•Forahandrailwithtwooffset rails mounted to a

kerbforaprimaryschoolproject-TypeAR110

If you can’t find the configuration

requiredpleasecall us on 1800 663 339 todiscussoptions.

type Ar80

9CALL 1800 663 339 WEB moddex.com.au

Page 10: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type Ar100type Ar85 type Ar105

Configuration-TypeAR140

type Ar90

10

Not for Ramps Not for Ramps

Page 11: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type Ar110 type Ar130type Ar120 type Ar140type Ar125 type Ar150

type Ar160

Configuration-TypeAR140

11CALL 1800 663 339 WEB moddex.com.au

Not for Ramps

Page 12: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeBS40

12

Page 13: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Bikesafe modular galvanised bikeway barriers are designed

to meet all safety and Austroads requirements.

Onbridgeswithafootway,expectedtocarrya large number of cyclists, the footway acting

asabikewayrequiresbicyclesafetyrails.Compliantbicyclesafetyrailsarerequiredto

preventcyclistsfromsnaggingtheirhandlebarsorpedalsonthebridgebarriers.

Configuredasbalustradeandrail,orsimplystanchionandrail,dependingontheapplication,Bikesafeisconstructedfromhotdipgalvanised

steelprovidingmaximumstrength,costefficiencyandlongevity.

Why BikEsAFE

•Eliminatesdesignandfabricationtime

•Pre-engineereddesignsensure structural integrity

•Unlimitedconfigurations

•Noonsitewelding,toxicfumes

•Easeofinstallation

•ComplieswithAustralianStandards

•Rangeofpaintfinishestosuitapplication

•Stainlesssteel,antivibrationlockingscrews

Extract of Austroads GtEP Part 14 Bicycles7.6.2Asakeyobjectiveoffencesconstructedinclose

proximitytobicyclelaneorpathfacilities,cyclists(andtheirbicycles)shouldbeabletobrushagainstfencesatspeedand

notbeinjuredor'caught'asaresult.

13CALL 1800 663 339 WEB moddex.com.au

Page 14: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type Bs25type Bs20 type Bs30 type Bs35 type Bs45type Bs40

14

Page 15: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Bikesafe®

Configurations

Moddex modular design and fabrication simplifies the

selection of your bikeway safety barrier.

sAMPlE ConFiGUrAtions

•BS20-Standardstanchion&railbikewaybarrierwhererequirementforgeneralbikedeflectingbarrierrequired

•BS25-Standardbikewaybarrierwith additional handrail

(AS1428compliant)

•BS30-Standardbikewaybarrierwith extra horizontal rail to reducethesizeofopenings

•BS35-Standardbikewaybarrierwithreducedopenings&additional

handrail(AS1428compliant)

•BS40-Balustradebikewaybarrierfor aesthetics and/or the barrier is 1metreabovelowergroundlevel andBCArequirementsmustbe

compliedwith

•BS45-Balustradebikewaybarrierwith additional handrail

(AS1428compliant)

If you can’t find the configurationrequiredplease

call us on 1800 663 339 todiscussoptions.

Configuration-TypeBS40

Configuration-TypeBS20

15CALL 1800 663 339 WEB moddex.com.au

Page 16: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeCB10

16

Page 17: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Conectabal is a commercial balustrade and handrail system which combines strength, durability and versatility, enabling it to be

used in a wide variety of applications.

Constructed from solid steel and fully galvanised, the uniquemodulardesignprovidesmaximumstrength,ease

ofinstallation,costefficiencyandlongevity.

Stainlesssteel,anti-vibrationlockingscrewsgivetheultimate confidence in a modular system designed by

ModdextobeSAFE,FASTandEASY!

Why ConECtABAl

•Unlimitedconfigurationstosuitanyapplication

•Noonsitewelding,ensuringsafetyoftradespersons

•Rapid,streamlinedinstallation

•AustralianStandardsandNCC/BCAcompliant

•Pre-engineeredandtesteddesignsensure structural integrity

•Suppliedinarangeofpaintfinishestosuit yourapplication

•Eliminatedesignandfabricationtime

•Flatpacked,lowerleadtimes

•Noncorrosiveandminimalmaintenance

•Tamperandtheftproof

17CALL 1800 663 339 WEB moddex.com.au

Page 18: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeCB30

Configuration-TypeCB10

18

Conectabal™EAsily ConFiGUrED to sUit Any APPliCAtion

• Retainingwalls• Footbridges• Publichousingprojects• Viewingplatforms• Backofhouseapplications• Accessramps

Conectabal™ Configurations

Moddex design and fabrication has made selection of your balustrade as easy as possible.

• TypeCB10Standardbalustrade

• TypeCB20Standardbalustradewithkickplate (complieswithAS1657at2m+dropheight)

• TypeCB30/35Balustradewithonesmooth inlinehandrail(complieswithAS1428)

• TypeCB40/45Balustradewithonesmooth offsethandrail(complieswithAS1428)

• TypeCB50/55Balustradewithtwosmooth offsethandrails(complieswithAS1428and BCArequirementsforprimaryschools)

• TypeCB60/65Balustradewithtwosmooth handrails,1inline&1offset(complieswith AS1428andNCC/BCArequirementsfor primaryschools)

Conectabal configurations available in:• Standard-12mmBalusters

• HeavyDuty-16mmBalusters

Page 19: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeCB10

19CALL 1800 663 339 WEB moddex.com.au

Page 20: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeCB30

Configuration-TypeCB45

Conectabal™ Assist

The Conectabal balustrade system can be configured in a number of ways to ensure compliance with access and mobility standard AS 1428.1-2009, DDA and the NCC/BCA requirements for Primary Schools.

Seefollowingpagesforconfigurationoptionsmeetingallrelevantstandardsandregulatoryrequirements.

20

Extract of As 1428.1-20096.1(i)Handrailsshallbeconstructedandfixedsothatthereisnoobstructiontothepassageofahandalongtherail.

Extract of BCA - Building Code of AustraliaD2.17Handrails

(a)(iv) InaClass9bbuildingusedasaprimaryschool

(a) haveonehandrailfixedataheight ofnotlessthan865mm;and

(b) haveasecondhandrailfixedata heightbetween665mmand750mm

Page 21: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeCB55

21CALL 1800 663 339 WEB moddex.com.au

Page 22: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type CB10 type CB35 type CB40type CB20 type CB30 type CB45

22

Page 23: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

type CB50 type CB65type CB55 type CB60

Configuration-TypeCB10Wave(PowderCoated)

23CALL 1800 663 339 WEB moddex.com.au

Page 24: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeSS20

24

Page 25: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

safestop pedestrian and industrial barrier systems provide protection

to valuable plant and equipment and a controlled barrier for workmen

undertaking activity in the area as well as guiding pedestrians to avoid

hazardous areas.

Forworkzoneapplications,Safestopbarriersystems canbedeployedasclearchannellingdevicesorsite

delineationareastosafeguardvaluablefactoryfloorspace.

Thepre-coatedtubularsectionsareconstructedof structuralsteelandareavailablein2metreplugandplay

modules.Prestockingofstandardcomponents allows immediate installation without the necessity of

expensiveandconstrictiveshutdowns.

Why sAFEstoP

•Eliminatesdesignandfabricationtime

•Suitsallindustrialandpedestrianbarrierapplications

•Powdercoatedinsafetyyellow(Y14)

•Noonsitewelding,reducingsafetyhazards

•Kitformreadyandflatpackedforcosteffectivedelivery

•Easy,rapidandsafeinstallation

•Eliminatespossibilityofcorrosion,maintenancefree

•ComplieswithAustralianStandards

Extract of As 1657-19923.2.1.1Continuousguardrailingcomplyingwithclause3.4shallbeprovided

onthesidesandendsofallplatformsandwalkways,exceptatpointsofaccessfromastairwayorladder,orwherethereisapermanentstructurenotmorethan100mmdistancefromtheedgeoftheplatformorwalkwaywhich

willgiveprotectionequaltoorgreaterthanthatprescribedinclause3.4.

25CALL 1800 663 339 WEB moddex.com.au

Page 26: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeSS20

Configuration-TypeSS30

safestop™

Safestop pedestrian and industrial barriers deliver a versatile people and equipment protection system in limitless applications.

EAsily ConFiGUrED to sUit VAriED APPliCAtions

• Protectionareaarounddangerous equipment

•Entrybarriertohazardouschemicals

•Designatedsafeaccessroutesin factory floors

•No-gozonesindeliveryand loadingdocks

•Variedminingsiteworkzonemarkers

•Protectionofroofserviceequipment

•Manholeandpitsurrounds

Self closing gates, fork entry points and heavy duty forklift protection system available.

26

Page 27: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeSS20

type ss20 type ss30type ss25 type ss40

27CALL 1800 663 339 WEB moddex.com.au

self Closing Gate Part Code ss202

self Closing Gate Part Code ss203

Fork Entry Points Part Code ss212

Fork Entry Points Part Code ss213

Page 28: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeTR20

28

Page 29: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

the tuffrail handrail and guardrail systems are

extremely versatile, heavy duty and suitable for use in a

wide variety of commercial and industrial applications.

The culmination of extensive innovation, engineering and testing, Tuffrail is a

durable and user friendly system offering many safety and cost saving benefits

atthepointofinstallation.

Why tUFFrAil•IndependentlyloadtestedtoAS1657

•Noonsitewelding/hotworks permitsrequired

•Significantcostsavingsover conventional systems

•Reducedsafetyriskforinstaller/public

•Reducedriskofcorrosion,asgalvanised surface not burnt off by welding

•Unlimitedusesandconfigurations

•Suppliedinrangeofpaint finishestosuitapplication

•Productnotsuitablefor DDAcompliantinstallations.

(SeeAssistrailfor DDAcompliantrange)

29CALL 1800 663 339 WEB moddex.com.au

Page 30: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeTR20

30

Page 31: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

tuffrail®

PEDESTRIAN HANDRAILS

Tuffrail pedestrian handrails and balustrades

offer a versatile, robust system for use in a wide variety of applications to

protect the public.

EAsily ConFiGUrED to sUit Any APPliCAtion

•Pedestrianfootpaths inpublicareas

•Warehouses,mezzanine floors,loadingdocks

•Carparksand shoppingcentres

•Bridgeabutments, culverts and

retaining walls

•Serviceplatforms and stairs

•Roofserviceareas

•Airportsandcommunity service access areas

Configuration-TypeTR20

Configuration-TypeTR25

31CALL 1800 663 339 WEB moddex.com.au

Page 32: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

tuffrail®

INDUSTRIAL gUARDRAILS

Beyond the broad applications of Tuffrail within public areas, additional benefits are identified in the areas of a building not readily seen that require robust people protection.

EAsily ConFiGUrED to sUit Any inDUstriAl APPliCAtion

• Roofserviceareas

• Overheadcatwalks

• Serviceplatformsandstairs

• Warehouses

• Mezzaninefloors

• Loadingdocks

Configuration-TypeTR20Stairs&TR25Platform

Configuration-TypeTR25

Extract of As 1657-19923.2.1.1Continuousguardrailingcomplyingwithclause3.4shallbeprovidedonthesidesandendsofallplatformsandwalkways,exceptatpointsofaccessfromastairwayorladder,orwherethereisapermanentstructurenotmorethan100mmdistancefromtheedgeoftheplatformorwalkwaywhichwillgiveprotectionequaltoorgreaterthanthatprescribedinclause3.4.

32

Page 33: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeTR20

33CALL 1800 663 339 WEB moddex.com.au

Page 34: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Configuration-TypeTR20Stairs&TR25Platform

34

Page 35: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

tuffrail®

Configurations

Moddex design and fabrication ensures ease in

selecting your safety railing.

sAMPlE ConFiGUrAtions

•Toextendheightofanexistingwallorprotectperimeterofa

sportsfield-TypeTR10 (availableinanyheight).

•ForstandardAS1657complianthandrails-TypeTR20.

•Forhandrailingwhere extraprotectionis

desirable-TypeTR35.

If you can’t find the configuration requiredpleasecalluson

1800 663 339todiscussoptions.

type tr10 type tr20 type tr25 type tr30 type tr35

Extract of As 1657-19923.2.1.2Atoe-boardcomplyingwithClause3.4.3

shallbeprovidedattheedgeofaplatform,walkway,orlanding,whichisgreaterthan10mmdistantfromapermanentstructureandwhereanobjectcould

fallmorethan2000mm.

3.4.3Thetoe-boardshallbefirmlyattachedtothefloororposts,andanygapbetweenthetoe-boardandthefloorshallnotexceed10mm.Thetopofthetoe-boardshallbenotlessthan100mmabovethe

topofthefloor.

35CALL 1800 663 339 WEB moddex.com.au

Page 36: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

36

Page 37: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Ezibilt commercial and industrial trolley bay systems ensure the full

protection of pedestrians and vehicles from trolleys when not in use.

Ezibilt systems are easily modified and extendeddependentonapplication.The

modular galvanised tubular sections are constructed of structural steel, combining strength, durability,

versatilityandcostefficiency.

Ezibilt trolley bays are available single or double sidedtosuittheneedsofshoppingcomplexes,

airportsandothersimilaroutlets.

Why EZiBilt

•Eliminatesdesignandfabricationtime

•Pre-engineereddesignsensure structural integrity

•Fullymodular,easy,rapidinstallation

•Unlimitedconfigurationssuiteveryapplication

•Noonsitewelding,reducingsafetyhazards

•Eliminatescorrosion,reducingmaintenance

•Stainlesssteel,anti-vibrationlockingscrews

•Easilyrepairedbyin-house maintenancepersonnel.

EZiBilt systEMs ArE EAsily MoDiFiED AnD

ExtEnDED DEPEnDEnt on APPliCAtion.

37CALL 1800 663 339 WEB moddex.com.au

Page 38: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Mount options

t - top Mount (2 Fixings) Concrete - using M12 x 120 stud anchors

Steel - using M16 hi-tensile galvanised bolts

t4 - top Mount (4 Fixings) Concrete - using M12 x 120 stud anchors

Steel - using M16 hi-tensile galvanised bolts

F - Face Mount (2 Fixings) Steel - using M16 hi-tensile galvanised bolts

Concrete - using M12 x 120 stud anchors

Cl - Channel Mount (2 Fixings)Steel - using M16 hi-tensile

galvanised bolts

FM - Face Mount (timber sleeper)Using M10 x 75 galvanised coach bolts (top)

and M16 x 100 cup bolts (bottom)

FC - Face Mount (Concrete) Using M10 x 65 concrete anchors (top) and

M12 x 100 stud anchors (bottom)

GD - inground MountAs per engineers' specifications

CD - Cored MountCored and grouted as per engineers'

specifications

38

iMPortAnt

Fixingtypes,sizes&numberpermountarerecommendationsonly.Consequentselection&useremainsthespecifiersand/orinstallersresponsibility,takingintoaccounttheintendedapplication,loadratings&actualconditionsontheparticularsite.Refermanufacturer'srecommendations&specifications,usermanualsandengineers’specifications/recommendations.

Page 39: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

specification summary - Generic

39CALL 1800 663 339 WEB moddex.com.au

Designedtoprovideassistedaccessforpersonswithdisabilityorrequiringassurance.Designed to comply with: AustralianStandardAS1428.1-2009Specification Code: AR1000ModdexAssistrailSystem

Designedtomeetsafetyrequirementsforbikewaysandpathsprovidingsafetyforcyclistsinhazardouslocations.Designed to comply with: AustroadsGTEPPart14BicyclesSpecification Code: BS2000ModdexBikesafeSystem

Designedtoensureabsolutesafetyinpublicareasensuringrestrictedaccessinhazardouslocations.CanincorporateAssistrailSystemwhererequired.Designed to comply with: AustralianStandardAS1428.1-2009&AS1657-1992Specification Code: CB3000ModdexConnectabalBalustradeSystem

Designedasahighstrengthbarriersystemprotectingpersonnelfromvehiclecollisionandfallsfromelevatedareas.Thesafetyyellowfinishensureshighvisibilitywithinthelocation.Designed to comply with: AustralianStandardAS1657-1992Specification Code: SS4000ModdexSafestopPedestrianBarrierSystem

Designedaspedestrianbarrierandguardrailsystemstoprotectthepublicfromhazardouslocationsinawidevarietyofapplications.Designed to comply with: AustralianStandardAS1657-1992Specification Code: TR5000ModdexTuffrailBarrierSystem

Designed to configure a range of modular forms and structures within the workingloadlimitsofthesystem.Designed to comply with: AustralianStandarddependentonstructureconfigurationSpecification Code: EB6000ModdexEzibiltStructuresSystem

DIMENSIONS / Stanchionpostsandrails-40mmnominalboretube/48.3mmoutsidetubediameter.

MATERIAL / Stanchionposts,rails&balustradesmanufacturedfromgalvanisedsteel.GradeC200/AS4792HDG300.

FINISH / Smoothfinishgalvanisedorpainted/powdercoatedtosuitdesiredapplication.

WARRANTY / Structuraldefect-5yearsfromdateofinvoice(conditionsapply).

Page 40: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

siMPlE stEPs to sPECiFy MoDDEx

STEP 1 > Determine best suited configuration type,basedonapplication, siteconditionsandrelevantbuildingcodes,AustralianStandards& statuaryOHScodesofpractice/guidelines.

• Conectabal™-(AS1657,NCC/BCAcompliant) • Conectabal™Assist-(AS1428.1,AS1657,NCC/BCA &DDAcompliant) • Tuffrail™-(AS1657,NCC/BCAcompliant) • Assistrail™-(AS1428.1,NCC/BCA&DDAcompliant) • Bikesafe™-(Austroadscompliant)

STEP 2 > Determine best suited mount type,basedonapplication,site conditionsandrelevantbuildingcodes,Australianstandards& statuaryOHScodesofpractice/guidelines.

Baseofstanchionsorpostswillbemounttype (T,T4,F,CL,FM,FC,GD,CD)

STEP 3 > Determine finish,basedonapplication.Selectmostappropriate finishforthehandrailorbalustradeapplication.

• Doyourequiregalvanised,powdercoatedorpaintsystemfinish?

• Ifpowdercoat/paint,whatcolourwillsuitthesurrounds -safetyyellow,black,grey,etc?

STEP 4 > LinktoNATSPECbrandedworksections- www.natspec.com.au/Products_Services/branded_ws.asp and download the relevant branded section - Worksection0554-tosimplifythespecificationprocess.(BrandedworksectionsaretechnicalworddocumentsproducedbyNATSPEC,inconjunctionwithaProductPartner-ieSayfaSystems,aModdexrepresentative.Brandedworksectionsprovidespecifierswithanalternativetoagenericworksection,whereaparticularproducthasbeenselectedatthedesignstageandguidanceisprovidedtothespecificationwriter-egconfigurationtype,mounttype,finish.MoreinformationcanbefoundonNATSPECatwww.natspec.com.au).

AltErnAtiVElySTEP 4 > Email [email protected] ModdexSpecificationPacktodayorspeakwithoneofour friendlyexpertson1800 663 339.

how to specify

40

Page 41: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

41CALL 1800 663 339 WEB moddex.com.au

siMPlE stEPs to orDEr MoDDEx

STEP 1 > Identify correct system configuration code that you intendtopurchase.(Gotomoddex.com.au for configurationcodesandinformation)

STEP 2 > Calculate the lineal metres you will require (allowextraforwaste)inthefollowingcategories:

Level - 0°incline Ramp- 1°to11° Stair - 30°to45°

STEP 3 > Identifywhichmountingoptionyouwillrequire.

T-TopMount(2Fixings) T4-TopMount(4Fixings) F-FaceMount(2Fixings) CL-ChannelMount(2Fixings) FM-FaceMount(TimberSleeper) FC-FaceMount(Concrete) GD-Inground(Mount) CD-Cored(Mount)

STEP 4 > Document all information, including delivery and paymentdetails.

STEP 5 > Place the order:

Call1800663339 Fax1800663444 [email protected]

STEP 6 > AModdexteammemberwillcontactyoushortlyto confirmyourorderdetailsforpromptdelivery.

how to order

Page 42: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Moddex commissioned a stringent series of tests by approved testing agencies in Australia and the United kingdom, which highlight how the system exceeds the high standards demanded by engineers. For full details of all testing, please contact us.

loAD tEst #1 - Integrity within a structure

Underanextremeloadtestof2.2tonnes,theModdexfittings remained strong and sound, while a section of standard48mmdiameterpiperailwithintheassemblycollapsed.Aloadof2.2tonneswasrecordedwithoutevidenceofanyslippage.

loAD tEst #2 - Push-through integrity

Underverticalloadtesting,theModdexfittingwastestedto1.1tonnesbeforeanyslippagewasdetected.Thetestassemblyconsistedofa600mmverticalsectionof48mmdiameterpipeconnectedtoa119-D48clamp.Aloadof1.1tonneswasrecordedwithoutevidenceofanyslippage.

ViBrAtion tEst - Vibration of assemblies

Stringentvibrationendurancetestswereperformedutilisingsampleclampsbyanindependenttestingauthority,toevaluatethevibrationresistanceofthestainlesssteellockingset-screws.Nosignsoflooseningofanyofthestainlesssteelset-screwsoccurred.

Inalltests,theassemblywassubjectedtoaResonanceSearchfollowedby6hourResonanceDwellsasshownbelow:

Axis Frequency (hz) level (g)

X 73.33 12.42

X 194.09 8.62

Y 96.10 25.00

Y 114.04 13.90

Y 122.42 1.68

Z 292.00 32.50

Z 202.00 5.28

MAtEriAls CoMPAtiBility

Malleableiron,hotdipgalvanisedfittingandstainlesssteellockingscrew.

Moddexfittingsconsistofhot-dipgalvanised‘ductile’castironconnectorfittingsand410S21stainlesssteellockingscrews,whichareutilisedtosecurelyclamphot-dipgalvanisedpipe.Aqualifiedmetallurgistreportconfirmsthatstainlesssteellockingscrewsaresuitableforusewithzinc-coatedsteelandironcomponents.

sAlt WAtEr Corrosion tEst

IndependenttestinghasbeencarriedouttoconfirmthesuitabilityoftheModdexsysteminmaritimeconditions.Theresultsoffullyandpartiallysubmerginglockingscrewcomponentsunderthewaterlineforaperiodof12daysrevealednoindicationofcorrosion.

hEAlth BEnEFits oF thE MoDDEx systEM

Asweldingisnotnecessaryinassembly,theModdexsystemavoidsthedangersofmetalfumefever.Inhalationofzincoxidefumescanoccurwhenweldingorcuttingongalvanisedmetals.

2200KG 1100

KG

clampsremainedsound with no slippage

2200KG 1100

KG

clampsremainedsound with no slippage

Commitment to testing

ThesystemhasbeentestedbyaNATAaccreditedlaboratoryto

Australian standards As 1657-1992

Product safety type Approval by tÜV rheinland

(LeadingindependanttestinghouseinEurope)

42

Page 43: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Moddex anti-tamper/anti-vandal systems, limit damage in all applications, two options available.

DisClAiMEr

Allspecificationsandtechnicaldescriptions,recommendationsandotherinformationprovidedinthisbrochurearegivenasgeneralguidanceonlyandaresubjecttochangewithoutnotice.

Itistheresponsibilityofthepersonsspecifyingand/orinstallinganyModdexsystemstoensurethatboththeproductandthefinishedinstallationmeetthespecificationsandrequirementsoftherelevantAustralianStandardsand/orBuildingCodes.

Consequentselectionoftherightproductforanyparticularuse,remainstheUser’sultimateresponsibility,takingintoaccounttheintendedapplicationandactualconditionsexistingontheparticularworksite.

Moddexcannotbeheldresponsibleforanyerrorsoromissions,noranyresultantlossordamagefromtheincorrectuseorapplicationofanyModdexsystem.

Vandalstop™ Patentedanti-tampersystem.

Vandalstop™clampscanbefittedwithasimple,anti-vandalplugthat,wheninsertedintosetscrewsafterassembly,prohibitstampering.Theanti-vandalpackageincludesbrass anti-tamperplugs,applicator andremovaltools.

tampersafe™ Uniquedrivepattern.

tampersafe™incorporatesauniquedriveshapeintothesetscrewpreventingitfrombeingeasily loosened without the correcttool.Allnecessarytoolssuppliedtodriveshapeintothesetscrew.

Vandal Proof options

inside Moddex

43CALL 1800 663 339 WEB moddex.com.au

OUR MISSIONTo transform the design, construction, maintenance andupgradeofinfrastructurewithinnovative,modular,no-weldprotectionsystemsthatdeliverprovensafety,sustainabilityandcostbenefitsinallenvironments.

OUR VISIONModdexwillbethepreferredsupplieracrossalltargeted industries with nationwide recognition of our robust, cost effective, easy-to-install handrail andbalustradesystems.

CUSTOMER CARE Wedeliveronourcommitments–nomatterwhatittakes.Weprideourselvesonourongoingcommunication to ensure everyone is informed as tohowprojectsanddeliveriesareprogressingandarecompletelytransparentinallwedo.Weknowthatagreatteamisthemostimportantaspectofagreatcompany.Eachteammemberishandpickedbecausetheyshareourvaluesandpassionforourcustomers.

PRODUCT RANgEOur extensive range of disability handrails, pedestrianbarriers,commercialandindustrialbalustradeandguardrailsystems,bikewaybarriersand modular structures is well suited to industrial, commercialandcivilapplications.AllsystemscomplywithAustralianStandards,DDA(DisabilityDiscriminationAct),NCC/BCAandOHSregulations.

PRODUCT INFORMATIONModdexprovidescomprehensiveproductandsystemapplicationinformation,includingproductsbrochure,configuration sheets, technical drawings/renders and installationmanuals.Productdetailsandgalleriescan be found at www.moddex.com.au.ModdexisspecifiedandsoldAustraliawidethroughtrustedandexperiencedorganisationsthatcanprovideadditionalinformationtomeetallyourprojectneeds.

SPECIFIED & SOLD AUSTRALIA WIDE

Page 44: No-Weld Handrail & Balustrade Systems · 2015. 12. 15. · 2 NO ONSITE WELDINg WHY MODDEX Moddex Systems is an Australian company manufacturing and supplying modular, no-weld handrail,

Edition 2

CALL 1800 663 339FAX 1800 663 444WEB moddex.com.au

SPECIFIED & SOLD AUSTRALIA WIDE