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NEW LINE FITTING RANGE PRODUCT OVERVIEW

1

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AGENDA

• Product Overview

• System Introduction

• New Line System

• General Information

2

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Product Overview

System Introduction

3

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Current BRK System

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New Line Benefits

Benefits of New Line range over full brass (BRK) range push in fittings:

• Grip then Seal: When connection sealed, no slip out is possible.

• Check Valve: Integrated security check for correct tube assembly.

• Feedback Signal: Clicking sound on correct tube assembly.

• Release Tool: Tube can be released by tool, making the fittings re-usable.

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New Line

6

Product Overview

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ABC™ FamilyAvailable at WABCO

• Available August 2013

• In total: 27 tube-thread-combinations

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ABCTM Push in Geometry

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Push-in Forces

1308516x2

1308515x1.5

1107012x1.5

1006010x1.25

1006010x1

90508x1

80506x1

Push in Force(Maximum Values)

[N]

Push in Force(Average Values)

[N]

Tube

Cross reference List of BRK to New Line Push-in's

WABCO Confidential and Proprietary

“First grip then seal” functionality

If the connection is sealed, no slip out of tubing is possible grip

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“Check Valve” functionality

Integrated Security check for correct assembled tube

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“Feedback Signal” functionality

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Tube release tool

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Torque value by HEX - 1

The installation of the metric Push-In couplings, ABC™ swivels, locking nuts etc. shall be

directly tightened into the thread (ace. DIN 3852, ISO 6149, ISO 4039-1, ISO 4039-2,

Voss port geometry) without any further preparation. The necessary torque values

according to Table 2a:

50 Nm43 NmM 26 x 1.5

40 Nm34 NmM 22 x 1.5

35 Nm30 NmM 16 x 1.5

28 Nm24 NmM 14 x 1.5

24 Nm20 NmM 12 x 1.5

18 Nm15 NmM 10 x 1.0

28 Nm24 NmG 1/4”

18 Nm15 NmG 1/8”

Max. torque 2)Recommended torque 1) 2)Thread

Explanation for 1) and 2) see next slide

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Torque value by HEX - 2

When using Push-In couplings or swivels together with Raufoss couplings™

bulkheads, the following reduced torque values (Table 2b) are applicable:

24 Nm20 NmM 16 x 1.5

16 Nm14 NmM 12 x 1.5

12 Nm10 NmM 10 x 1.0

Max. torque 2)Recommended torque 1) 2)Thread

1) The recommended torques are based on the threads without lubrication. The rec¬ommended torques applies to ports of aluminum, brass or steel. A “torque wrench” should be used.

2) Please refer to the max. torque of the valve, air reservoir etc

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Support Sleeve Coloring

Standard New Line

WHY: To Avoid mixing between different tube size of 10mm products

Support Sleeve

BlackAll others, incl. 10x1.25

Dark grey (7030)10x1.5

Light grey (RAL7035)10x1.0

Support Sleeve ColorTube Size

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General Information

17

Product Overview

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ABC™ - System general info

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