national science foundation center for lasers and plasmas for … · 2003. 6. 3. · mool c. gupta...

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National Science Foundation Center for Lasers and Plasmas for Advanced Manufacturing Mool C. Gupta Applied Research Center Old Dominion University APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

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  • National Science Foundation Center for

    Lasers and Plasmas for Advanced Manufacturing

    Mool C. Gupta Applied Research Center Old Dominion University

    APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • - Center Mission -

    Develop Science, Engineering and Technology Base for Laser

    and Plasma Processing of Materials, Devices and Systems

    for Advanced Manufacturing

    National Science Foundation Center

    APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • Partnership

    Projects

    Industry

    Fed. LabsUniv.

    State NSF

    MembershipMembership

    Memb

    ership

    CIT

    Overh

    ead &

    Facilit

    y

    Funds& NationalRecognition

    APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • Industrial Advisory Board Members

    Spectra Physics

    NASA Langley Research Center

    Philip Morris

    Framatome ANP

    Jefferson Lab

    Economic Development Authority of the City of Newport News

    Virginia’s Center for Innovative Technology

    Luna Innovations

    Materials Modification Inc.

    Vistakon

    Science & Technology Corp.

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    PROJECTS

    Projects Primary Interest•Effect of Fs pulse width on micromachining (Spectra Physics)

    • Laser induced compressive stresses (Framatome)

    •Plasma Processing (CIT, EDA)

    • Nanocatalysts for CO oxidation (Philip Morris)

    •Nanostructures and Electron emission (Jefferson Lab)

    •Carbon Nanotubes for EM Shielding (NASA-Langley, STC)

    •Fullerenes (Luna Innovations)

    •Nanoparticles (MMI)

    •Optical Surfaces (Vistakon)

  • ADDITIONAL RESEARCH

    •Laser Crystallization of a-Si for Solar Cells (NSF & BPSolar)

    •Laser Crystallization of Diamond like Carbon Films (Anatech,CIT)

    •Butterfly Color Formation (Alcoa Corporation)

    •Laser Texturing for Adhesion of Shape Memory Alloys (NASA)

    •121.6 nm VUV Lamp Source for Lithography (DARPA)

    •BST Nanoparticles by Ablation for Microwave devices (to Army)

    •Lasers for Art Cleaning & Preservation (to Dept. of Interior)

    •Laser Hardening of Sensors (submitted to AFOSR)

    •Fs laser holography ,Tera Hertz Applications and Electro-Optic Beam Scanner

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Primary Interest: Jefferson Lab.

    FEL• High Charge > 1 nC; Polarization not important

    • Pulse Duration~ 0.1-1 ps; I~ 100 mA

    • Energy~ fraction of MeV; Emittance ~ 1 mm mrad

    Nuclear Physics• Low Charge ~ 1 nC; Polarization~ 80%

    • Pulse duration < 1 ps; I~ 100 µA

    • Energy~fraction of MeV; Emittance not important

    Nanostructures & Electron Emission

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Nanostructures & Electron EmissionCarbon Nanotubes Current Density:10-100 A/cm2 Emission Pulse width: PicosecondRepetition Rate: 10-100 MHz Emission Area: > 1 cm2

    Dong, Xu and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    ITO Film Phosphor CNT

    Carbon Nanotube Electron Emission Imaging from CNT

    Dong, Myneni and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    RESULTS – LINE STRUCTURE

    • Still picture of single-pass cutting on Silicon

    τp= 110fs τp= 500fs

    τp= 5ps τp= 10ps

    τp= 1ps

    Chien & Gupta

  • RESULTS – LINE STRUCTURE

    * Laser cutting on Silicon @ E = 10 µJ

    0

    10

    20

    30

    40

    50

    60

    0 2 4 6 8 10 12

    1-pass5-pass10-pass

    Pulse width (ps)

    0.5

    1

    1.5

    2

    2.5

    3

    1-pass5-pass10-pass

    00 2 4 6 8 10 12

    Pulse width (ps)

    Chien & Gupta

    APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • LASER PEENING SET UP

    Bugayev and Gupta

    APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • X-RAY DIFFRACTION PATTERN of 316L

    70 80 90 100 110 120 1300

    2

    4

    6

    8

    10

    12

    14

    16

    after LSP

    70 80 90 100 110 120 1300

    2

    4

    6

    8

    10

    12

    14

    16

    [220]

    [200]

    [111]

    STEEL 316L before LSP

    DIF

    FRAC

    TED

    BEA

    M (a

    .u.)

    2Θ (degree)

    Bugayev and GuptaAPPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Fs Laser Holography

    Bugayev and Gupta

  • 0.48 mm

    Fs Laser Holography

    Bugayev and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Input laser

    Probe beam

    Balance photodiode

    Xu and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    1.0 1 .5 2 .0 2 .50

    1

    2

    3

    4

    5

    6

    7Po

    wer

    Abs

    orpt

    ion

    Spec

    trum

    Frequency (T H z)

    R oom tem perature w ater vapor

    Xu and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Method:Crystallize a-Si:H using a semiconductor laser.

    DiodeLaser

    Diode Array

    Focusing LensLaser Beam Path

    a-Si:H film XRD of crystallized Si

    [111]

    CPS [a.u]

    Set up Result

    Aim: To improve the efficiency of Si solar cells.

    Advantages:- Manufacturing Compatibility-Solar cell Stability.

    Sponsor: National Science Foundation

    Laser Crystallization of a-Si:H

    Nayak & Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Butterfly Color Formation

    Wong and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Butterfly Surface under SEM

    Wong and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Grating Fabrication

    Wong and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Chamber for MIT-Lincoln Lab

    RF Input

    Si Detector

    Discharge Chamber

    Gas Input

    0

    5

    10

    15

    20

    100 120 140 1 60 180 200

    Pre ssure = 500 To rrFlowra te = 900 Sccm0.058% H 2R F = 60 W

    W avelen gth (nm)

    Spectra

    VUV Radiation for Materials Processing

    121.6 nm VUV Lamp

    Supported by DARPAYan and Gupta

  • Some Experiments on Plasma Interaction with Materials

    silicon plate 0.5mm

    T = 1683 K

    RF input power 150W, Ar

    Akhmerov and GuptaAPPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

  • Polymer film

    Roller

    Rotary stage

    Plasma jet

    Plasma Modification of Surfaces

    Yang and Gupta

  • APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY

    Plasma Processing

    Untreated PET Fluorochemical Oxygen Treated

    TeflonYang, Mohajer and Gupta

    X-RAY DIFFRACTION PATTERN of 316L