national science foundation center for lasers and plasmas for … · 2003. 6. 3. · mool c. gupta...
TRANSCRIPT
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National Science Foundation Center for
Lasers and Plasmas for Advanced Manufacturing
Mool C. Gupta Applied Research Center Old Dominion University
APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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- Center Mission -
Develop Science, Engineering and Technology Base for Laser
and Plasma Processing of Materials, Devices and Systems
for Advanced Manufacturing
National Science Foundation Center
APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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Partnership
Projects
Industry
Fed. LabsUniv.
State NSF
MembershipMembership
Memb
ership
CIT
Overh
ead &
Facilit
y
Funds& NationalRecognition
APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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Industrial Advisory Board Members
Spectra Physics
NASA Langley Research Center
Philip Morris
Framatome ANP
Jefferson Lab
Economic Development Authority of the City of Newport News
Virginia’s Center for Innovative Technology
Luna Innovations
Materials Modification Inc.
Vistakon
Science & Technology Corp.
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
PROJECTS
Projects Primary Interest•Effect of Fs pulse width on micromachining (Spectra Physics)
• Laser induced compressive stresses (Framatome)
•Plasma Processing (CIT, EDA)
• Nanocatalysts for CO oxidation (Philip Morris)
•Nanostructures and Electron emission (Jefferson Lab)
•Carbon Nanotubes for EM Shielding (NASA-Langley, STC)
•Fullerenes (Luna Innovations)
•Nanoparticles (MMI)
•Optical Surfaces (Vistakon)
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ADDITIONAL RESEARCH
•Laser Crystallization of a-Si for Solar Cells (NSF & BPSolar)
•Laser Crystallization of Diamond like Carbon Films (Anatech,CIT)
•Butterfly Color Formation (Alcoa Corporation)
•Laser Texturing for Adhesion of Shape Memory Alloys (NASA)
•121.6 nm VUV Lamp Source for Lithography (DARPA)
•BST Nanoparticles by Ablation for Microwave devices (to Army)
•Lasers for Art Cleaning & Preservation (to Dept. of Interior)
•Laser Hardening of Sensors (submitted to AFOSR)
•Fs laser holography ,Tera Hertz Applications and Electro-Optic Beam Scanner
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Primary Interest: Jefferson Lab.
FEL• High Charge > 1 nC; Polarization not important
• Pulse Duration~ 0.1-1 ps; I~ 100 mA
• Energy~ fraction of MeV; Emittance ~ 1 mm mrad
Nuclear Physics• Low Charge ~ 1 nC; Polarization~ 80%
• Pulse duration < 1 ps; I~ 100 µA
• Energy~fraction of MeV; Emittance not important
Nanostructures & Electron Emission
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Nanostructures & Electron EmissionCarbon Nanotubes Current Density:10-100 A/cm2 Emission Pulse width: PicosecondRepetition Rate: 10-100 MHz Emission Area: > 1 cm2
Dong, Xu and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
ITO Film Phosphor CNT
Carbon Nanotube Electron Emission Imaging from CNT
Dong, Myneni and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
RESULTS – LINE STRUCTURE
• Still picture of single-pass cutting on Silicon
τp= 110fs τp= 500fs
τp= 5ps τp= 10ps
τp= 1ps
Chien & Gupta
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RESULTS – LINE STRUCTURE
* Laser cutting on Silicon @ E = 10 µJ
0
10
20
30
40
50
60
0 2 4 6 8 10 12
1-pass5-pass10-pass
Pulse width (ps)
0.5
1
1.5
2
2.5
3
1-pass5-pass10-pass
00 2 4 6 8 10 12
Pulse width (ps)
Chien & Gupta
APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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LASER PEENING SET UP
Bugayev and Gupta
APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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X-RAY DIFFRACTION PATTERN of 316L
70 80 90 100 110 120 1300
2
4
6
8
10
12
14
16
after LSP
70 80 90 100 110 120 1300
2
4
6
8
10
12
14
16
[220]
[200]
[111]
STEEL 316L before LSP
DIF
FRAC
TED
BEA
M (a
.u.)
2Θ (degree)
Bugayev and GuptaAPPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Fs Laser Holography
Bugayev and Gupta
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0.48 mm
Fs Laser Holography
Bugayev and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Input laser
Probe beam
Balance photodiode
Xu and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
1.0 1 .5 2 .0 2 .50
1
2
3
4
5
6
7Po
wer
Abs
orpt
ion
Spec
trum
Frequency (T H z)
R oom tem perature w ater vapor
Xu and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Method:Crystallize a-Si:H using a semiconductor laser.
DiodeLaser
Diode Array
Focusing LensLaser Beam Path
a-Si:H film XRD of crystallized Si
[111]
2θ
CPS [a.u]
Set up Result
Aim: To improve the efficiency of Si solar cells.
Advantages:- Manufacturing Compatibility-Solar cell Stability.
Sponsor: National Science Foundation
Laser Crystallization of a-Si:H
Nayak & Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Butterfly Color Formation
Wong and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Butterfly Surface under SEM
Wong and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Grating Fabrication
Wong and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Chamber for MIT-Lincoln Lab
RF Input
Si Detector
Discharge Chamber
Gas Input
0
5
10
15
20
100 120 140 1 60 180 200
Pre ssure = 500 To rrFlowra te = 900 Sccm0.058% H 2R F = 60 W
W avelen gth (nm)
Spectra
VUV Radiation for Materials Processing
121.6 nm VUV Lamp
Supported by DARPAYan and Gupta
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Some Experiments on Plasma Interaction with Materials
silicon plate 0.5mm
T = 1683 K
RF input power 150W, Ar
Akhmerov and GuptaAPPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
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Polymer film
Roller
Rotary stage
Plasma jet
Plasma Modification of Surfaces
Yang and Gupta
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APPLIED RESEARCH CENTER OLD DOMINION UNIVERSITY
Plasma Processing
Untreated PET Fluorochemical Oxygen Treated
TeflonYang, Mohajer and Gupta
X-RAY DIFFRACTION PATTERN of 316L