national perspective and lessons learnedshrp2.transportation.org/documents/presentations/s... ·...
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Slide In Bridge Construction (SIBC)
National Perspective and Lessons Learned
Jamal Elkaissi, PE, MSStructural EngineerFederal Highway Administration
Atlanta, GA, November, 2015
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And Why SIBC?
What is SIBC?
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Traffic Congestion
• Average Rush-Hour Commuter spends 42 hours stuck in traffic each year
• Total 7 Billion Hours/ Year
• Cost to the economy= $160 Billion
(Urban Mobility Scorecard 2015)
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Conventional Bridge Construction
Phase I
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Conventional Bridge Construction
Phase I
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Phase 2 & 3
Conventional Bridge Construction
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Phase 4
Conventional Bridge Construction
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Phase 5
Conventional Bridge Construction
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Prefabricated Bridge Elements
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Slide In Bridge Construction (SIBC)
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Slide In Bridge Construction (SIBC)
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Design-build, best value selection
Winning team proposed two slide-ins to eliminate expensive detours and flagging
Winning bid: approximately $50,000,000
Engineers estimate: approximately $53,000,000
Actual project duration: 32 months
Estimated project duration: 54 months
Slide In Bridge Construction (SIBC)
48 Hours Closure12
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Slide In Bridge Construction (SIBC)
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Slide In Bridge Construction (SIBC)
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Slide In Bridge Construction (SIBC)
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Why SIBC?
SIBC VS. Conventional Construction
Reduced Traffic/ Mobility Impacts
Shortened On-site Construction Time
Enhanced Safety-Workers and Public
Improved Quality & Constructability
Reduced Environmental Impact 16
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SIBC Implementation
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Resources for InnovationImplementation
State Transportation InnovationCouncil Incentive Program
Accelerated InnovationDeployment Demonstration
Up to $1 million per project on Innovation
23 AID Demonstration Awards total $16 million
$100,000 standardize innovative practices
36 States received total of $3.5 million
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Resources for InnovationImplementation
• MAP-21 Section 1304 –
• Innovative Project Delivery
• Increase Federal Share payable to a project by 5% for innovation (Faster, Better, and Smarter)
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Lessons Learned• Owner Perspective
• Engineer/ Designer Perspective
• Contractor Perspective
SIBC
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SIBC
Lessons Learned• Owner Perspective
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Tools exist to help owners when to use ABC– Flowcharts– Weighted scoring method– Matrix– Narratives to describe the situation– Analytical Hierarchy Process (AHP)
Decision Making
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Flow Chart for Decision Making
Key Elements For SIBC
• Room to build the new bridge
• Road Crossing• Temporary Work
installation • Short term road
closure and detouring
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Not all options are available in all locations – some governments prohibit certain contracting methods
Design-bid-build
Design-build
Construction Manager/General Contractor (CM/GC)
A+B contracting
Delivery Methods/Contracting
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Delivery Methods/Contracting
Risk = $$$
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CMGC Implementation
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Design-Build
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Cost Consideration
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User Costs= Vehicle Operating Cost (VOC)
+ Delay Costs
+ Crash and Safety Costs
Total Project Cost
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SIBC Cost Estimation Tool Guidelines
Slide Cost = 20% x Bridge CostFX, Experience Factor FS, Site Complexity Factor FTS, Temporary Shoring Factor FJ, Vertical Jacking Factor FA, AADT/Undercrossing FactorS, Additional Site Costs D, Additional Bridge Construction Costs A, Additional Administration Costs I, Additional Incentives/Disincentives
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Specifications
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SIBC
Lessons Learned• Contractor Perspective
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Contractor Method of SIBC
• Lateral Slide of Existing Bridge (Sellwood Bridge, OR)
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Contractor Method of SIBC
Push or PullTotal Push = 13Total Pull = 14
Slide or RollTotal Slide = 21Total Roll = 8
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Contractor method of SIBC
Pull or Push• Early involvement of
the subcontractor is critical
• Means and methods of the subcontractor dictate the bridge slide plan
• Details of the bridge to accommodate slide hardware 35
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Types of Pull Systems
Winches
• Simple – Contractor can implement the device
• Need room to anchor the system or a crane
• Limited ability to steer the bridge into final position
• Difference between static and dynamic friction, combined with cable flexibility can cause jerky movement
• Use stops and guides on the abutment to decrease momentum and drifting.
• No ability to back up without a separate pull system 36
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Types of Push Systems
Hydraulic jacks• Bridge move smoothly under
controlled conditions• Jacks are anchored against
side tracks or supports.• Larger stroke lengths have
helped expedite process• Risk of slide system
malfunction, hoses, pumps, motors, controls
• Some Jacks can pull the bridge with the correct anchoring
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Types of Pull & Push System
Post-tensioned (PT) Jacks• Threaded bars and PT
Jacks are used• Simple- contractor can
implement the device• Can be used to push or pull
the bridge• Synchronize the jacks to
steer the move• Design Diaphragm and
Wingwall to carry jacking force
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Types of Slide Systems
Temporary Teflon pads• System is inexpensive• Could be Elastomeric or Cotton
duck • Teflon pad allow steering the
bridge both longitudinally and transverse movement to final location
• Use of guided tracks to steer slide, which constrict monitoring the performance of the pads and hinders replacement of damaged or drifted pads
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Types of slide Systems
• Use keeper bar to prevent the shoving of the pads
• Excessive Lubricant application on the Teflon Pad could flow lubricate the bottom of the elastomer, which causes pad drifting
• Use rough surface to prevent pad from drifting
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Types of Slide System
• Use thin elastomer to prevent pad from rolling
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Sliding Surface Joints
• Construction Tolerance Control
• Recess Sliding Surface Joints
• Bridge over with steel Plate
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Types of Slide Systems
• Continuous Teflon pad improves on the performance of the move
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Types of Slide System
Guides could be provided to control bridge from drifting.
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Types of Roller systems
• Industrial Rollers are readily available
• Need tracks to keep movement aligned, and tracks must be parallel
• Roller path must be clean of debris
• Binding and Jamming might occur
• Need mechanism to stop for final position 45
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Contractor designed
Always connect temporary bents to the abutment
Temporary Bents on H-piles
Slide system
Temporary Works
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Temporary Works
• Transition girder support
• Sliding method dictates the temporary work design
• Verifying field and fabrication tolerances is required
• Account for driven piles installation tolerances
• Account for differential settlement between abutment and temporary support 47
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Lessons Learned
Engineer/ Designer Perspective
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Force Diagram
Superstructure
Temporary Works
Jack
Substructure
Unattached temporary works
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Force Diagram
Superstructure
Temporary Works
Jack
Substructure
Unattached temporary works results in an overturning moment at temporary bent
Friction Force
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Force Diagram
Superstructure
Temporary Works
Jack
Substructure
Attached temporary works
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The engineer must make a very good estimation of the coefficient of friction (static and kinetic) expected during the slide and then verify during rehearsal slide.
Design of Temporary Works
Slide Mechanism Estimated Lateral Force Required*PTFE coated neoprene bearing pads
10% of Vertical Load
Heavy Duty Rollers 5% of Vertical Load**
* Recommended 5% minimum design load in any case** Possibility of roller binding occurring increasing lateral force required
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Coefficient of Friction
Up to 20% has been used due sliding variables (debris, binding, overstressed PTFE )53
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Geotechnical Investigation
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Abutments Design
• Common practice is to build the new abutment under the existing bridge
• Precast abutment has been used as alternate after demolition of existing bridge
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Abutment Details
Overhanging Diaphragm Semi- Integral Diaphragm
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Abutment Details
GRS Abutment• Use new bridge as
Detour• Build GRS Abutment• Use precast beam
seat for sliding new bridge
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Pier Construction Challenges
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Straddle Beam -SH 51, OK
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Attention to approach slab design and construction should be a priority and not an afterthought
Approach slabs slid with bridge (Utah method)
– Fast but expensive
Precast approach slabs placed after the slide
– Some states have problems setting slabs
– Consider the use of flowable fill under the ends of the slab
CIP approach slabs– Can be built in two days– Need time to cure
Buried approach slabs (MassDOT)
Approach Slab Options
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Tolerances
61