NASA Advisory Council Presentation Status of Exploration Systems Development

Dan Dumbacher Deputy Associate Administrator for Exploration Systems Development December 9, 2013

Progress Video

FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18

Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2

EFT-1 flt h/w EM-1 flt h/wProgress to date

Milestones are "complete"milestones unless noted

EESSDD S Suummmmaarryy S ScchheedudulleeElement

HEO / ESD

SLS

Booster

Core Stage

ICPS

Orion

Flight Article

GSDO

Veh. Integ. / LaunchOffline Proc. /CCC & Range

12/5C-SRR C-SDR APMC EFT-1

Design-to Sync Build-to Sync

EM-1Uncrewed

3/11MCR

7/19

ASM

3/30

SRR/SDR

5/17Brd reconvene

PDR CDR DCR

9/14

DM-3 BRR PDR CDR QM-1 QM-2 DCR Production

EM-1 H/W(Aft Skirt, RSRMV Seg/Aft Exit Cone)

EM-1 H/WFwd Assy

10/17

ATP SRR/SDR PDR

STA Mfg/Assy/Instrument

Core Stage 1 Mfg/Assy/Integration @ MAF

CDR

STA Struct. Tests

Struct TestStart STA Mfg Cmplt

ProductionDCR

B-2 Test Stand CmpltGreen Run Tests @ SSC

EM-1 H/W

Trade StudiesStart

IssueJFOC

Start Design@ Prime

Production

StartProd EM-1 HW

6/18

PTR 2

11/17

PTR 3 MPCV Synch

DAC-1 POD B/L ERB 1/25

KDP-B APMC

1/30DAC-1K/O ERB

EFT-1 Flt. Art.Ready

Delta PDR (UR) CDR (UR) SAR (UR)

LAS Comp Qual

Design CM AI&T Vehicle on dock at KSC

SM AI&T

11/30

MCR SRR/SDR PDR CDROPI W/C3R

ORDML-VAB

ORDML-PAD

w/C3R ORD

10/3

Pad InfrastructConst start

BasicC&C

MPPF Fac.Construct

ML Struct Mod Start

RPSF Booster Ops

ready

VAB PlatformConst start

Flame Deflect.Const. st.

ML Arm UmbInstall st.

ML/VABV&V cmplt

OPI w/C3RSAR/ORR

ML-VABSAR/ORR

ML-PADw/C3R SAR/ORR

Orion CSM

LV Fwd, LV Aft

LV Core

Integ Ops (EM-1)Transferto Pad

EFT-1 flt h/w EM-1 flt h/wProgress to date

Milestones are "complete"milestones unless noted

Version: 2013-10-31

For comments contactdavid.l.webster@nasa.gov

4

Orion EFT-1 Accomplishments Crew Module Propulsion and ECLSS System Assembly

5

Orion Fully Powered at KSC

6

Orion EFT-1 Accomplishments Heat Shield Developmental Flight Instrumentation Installation

ORION EFT-1 ACCOMPLISHMENTS Thermal Protection System Tile and Backshell Status

A 100% E 100%

F 64%

B 100% D 100%

G 100% I 100%

H 100%

C 100%

96%

Total Backshell

Complete

Complete Complete

11/2/13

11/2/13 12/21/13

1/10/14

11/19/13

E

F B

G I

D

H C

A

11/19/13

Paint Applied 8

Paint in Process

Pore Sealer Sanding Primer/Pore Sealer Application

Loading into the Super Guppy

Arrival at Kennedy Space Center

EFT-1 Service Module

SLS Program Highlights

Completed Painting of the Crew Vehicle Stage Adapter

Core Stage Flight Computers Installed and Almost Ready for Testing

Nozzle Ablative Insulation Fit Checks on Flight Nozzles at Stennis Space Center

VAC Foundation – Overall View Self Propelled Modular Transporter to Support Manufacturing and Assembly of the Core Stage

12

SLS Core Stage Manufacturing Commitments Enabled

Drawings for 70% of the mass of Core Stage has been released Updated: 10/17/2013

Weld Tools Operational

Segmented Ring Tool (Rings) Vertical Weld Center (Barrels)

Enhanced Robotic Weld Tool (Domes)

First Dome Welded at MAF

15

GSDO Accomplishments Vehicle Integration & Launch (VIL)

CT-1 rolled out of HB 3 and in CT yard for testing Removal of items in AB compartments of ML Base

Roller Assembly Installation Work Flame Trench/Flame Deflector Demolition

.

17

2014

Exploration Mission One (EM–1)

Asteroid Redirect Crewed Mission Overview

Partners and Suppliers in America

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21

Summary

NASA continues to make great progress with SLS, Orion and GSDO – SLS preparing for final KDP-C approval Jan 2014

GSDO preparing for PDR early 2014 Orion on track for EFT-1 in September, 2014

––

• SLS, Orion, and GSDO programs remain on track for the first

integrated test flight, Exploration Mission-1.