nas® batteries for technical challenges with …...2013/07/15 · nas battery absorbs the...
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© 2018 NGK Insulators, Ltd. All rights reserved 1
NAS® batteries for Technical Challenges with Renewable Energy
NAS is the trademark of NGK INSULATORS,LTD., registered in the U.S.
November, 2018
NGK INSULATORS, LTD.
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© 2018 NGK Insulators, Ltd. All rights reserved 2
Contents
1. Outline of NGK Insulators, Ltd.
2. Structure and features of NAS Battery
3. NAS Battery Installations Around the World
4. Various applications of NAS Battery System
- Wind Power Stabilization and Energy Time Shift
- Solar Power Stabilization and Energy Time Shift
- Frequency Control and Energy Time Shift
- Hybrid Battery System
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© 2018 NGK Insulators, Ltd. All rights reserved 3
Outline of NGK Insulators, Ltd.
18,737 (consolidated)
1919 in Nagoya, Japan
(As the first Japanese manufacturer of ceramic insulators.)
US$ 0.6 Bil (69.8 billion Yen)
58 companies
Established Year
Paid-in Capital
Number of Employees
Consolidated Subsidiaries
US$ 4.2 Bil (451 billion Yen) (as of March 2018, Consolidated)Annual Net Sales
NGK's diversified products are based on ceramic material & manufacturing technologies.
Power Business Ceramics Business Electronics BusinessCeramic Business
Electronics
BusinessPower Business
Electronics Business
Process Technology
Business
Insulators for power transmission
NAS battery
Honeycomb ceramics for automobile
Diesel Particulate Filters
SAW filters
Electronic components
Semiconductor Manufacturing
Equipment
drying systems
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© 2018 NGK Insulators, Ltd. All rights reserved 4
Structure of NAS Battery Cell
➢ Abundant material, Sodium and Sulfur. are used for active material of NAS Battery.
➢ Beta Alumina Ceramic Tube is the key part of NAS Battery.
Beta Alumina Ceramic
2Na + xS Na2Sx
NegativeElectrode
Solid Electrolytes(Beta Alumina)
PositiveElectrode
- +
DischargeNA2Sx
SulfurCharge
Load
NaNa+
Discharge
Charge
Power source
Sodium (Na)
Beta Alumina
Ceramic
Sulfur(S)
Cell Structure Chemical Reaction
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© 2018 NGK Insulators, Ltd. All rights reserved 5
Structure of NAS Battery System
192 Battery
Cells Thermally
Insulated LidFuse
Heater
Main Pole
Sand
Battery Module
+ terminal - terminal
+ Pole(Sulfur)
Safety Tube- Pole(Sodium)
Solid
Electrolyte
(Beta alumina)
Battery Cell
Battery Container (200kW, 1200kWh)
( ()200(200kW,1200kWh)
6 NAS Battery Modules
Battery System (800kW, 4800kWh)
(800kW,4800kWh)
Controller20ft
Container
Containerized NAS Battery
Units
(800kW)
Power Conversion
System
Fan/
Radiant Heat Duct
➢ Containerized system minimize the transportation and installation cost.
➢ NAS battery can be used at high temperature area because inside of Battery Module
is high temperature.
➢ NAS Battery can be recycled after the end of battery life.
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© 2018 NGK Insulators, Ltd. All rights reserved 6
Features of NAS Battery Energy Storage
➢ Long Duration
・Can store energy up to 6 hours
➢ Compact Layout
・3 times energy density compared to lead acid battery
➢ Fast Response
・Prompt response – full power charge to discharge in 2 milliseconds
➢ High level of reliability
・Uses ceramic for electrolyte. No self discharge, superior long term durability
➢ High level of safety
・Multiple safety features and quality control incorporated to ensure safety
➢ Easy to install and relocating
・“Plug & Play” Containerized NAS Battery is available
➢ Easy Maintenance
・Minimal planned maintenance required. Remote operation
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© 2018 NGK Insulators, Ltd. All rights reserved 7
NAS Battery Installations Around the World
➢ Outstanding supply record in Large Scale Battery Energy Storage
Total Installation Record of 560MW(4,000MWh)
➢ Annual Production Capacity 150MW(1GWh)
California7MW
New York1MWWest Virginia
7MW
Reunion Island(FR) 1MW
Texas4MWAbu Dhabi
108MW
Germany4.8MW
Minnesota1MW
Germany1MW
Canada1MW
New Mexico1MW
Italy35MW
Japan390MW
Peak Shift
Renewable, Grid Stabilization
Frequency control
Microgrid
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© 2018 NGK Insulators, Ltd. All rights reserved 8
Various applications of NAS Battery System
離島 ・スマートグリッド
発電所
Main Grid System
Distribution
System
Commercial
Complex
Factory
School
Wastewater
Treatment
Plant
Laboratory
Distribution
System
Wind Power
Solar
Substation
Substation風力発電
Solar
Wind Power
Generator Scheduling Supply
(Output Stabilization)
Absorb Excess EnergyMitigation of transmission Congestion
Peak ShiftingStrengthen Energy Security(EPS,Countermeasure to Instantaneous
Voltage Drop)
➢ NAS Batteries are used at renewable generation site, transmission line, substation and
behind the meter (consumer).
➢ NAS Battery is useful for energy time shifting, stabilizing renewable energy, adjusting
demand & supply and backup power supply.
Large-scale Renewable Energy PlantLarge-scale
Power Plant
Distribution
SystemSolar
Wind Power
Transmission System
Small Distribution Network(Off-grid, Islands)
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© 2018 NGK Insulators, Ltd. All rights reserved 9
Wind Power Stabilization and Energy Time Shift – Rokkasho
Rokkasho Futamata Wind Farm in Japan
Wind turbine 51MW
NAS battery 34MW (224MWh)
NAS Battery PCS Building Control Building
Time
➢ NAS Battery absorb the fluctuation of output power from wind generator and
time-shift the energy.
Pow
er
MW
Pow
er
MW
Rokkasho
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© 2018 NGK Insulators, Ltd. All rights reserved 10
Wind Power Stabilization – Xcel Energy
(Courtesy of Xcel Energy)
➢ NAS Battery absorbs the fluctuation of output power from wind generator.
➢ The combined power from wind generator and NAS Battery is constant in 30
minutes time block.
←C
har
ge
Dis
ch
arg
e→
Po
we
r k
W
Wind
Delivered
NAS
power
-1200
-800
-400
0
400
800
1200
9:3
0
10
:00
10
:30
11
:00
11
:30
12
:00
12
:30
13
:00
13
:30
14
:00
14
:30
15
:00
15
:30
16
:00
NAS Battery system for Xcel Energy
(1MW, COD 2008)Example of Leveling Wind Power
(Courtesy of Xcel Energy)
Luverne, MN
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© 2018 NGK Insulators, Ltd. All rights reserved 11
Solar Power Stabilization and Energy Time Shift – Wakkanai
➢ NAS Battery absorb the fluctuation of output power from PV and time-shift the
energy.
Financed by NEDO
(New Energy and Industrial Technology Development Organization)
PV: 5MW
NAS Battery: 1.5MW
Example of Operation pattern
Wakkanai
Time
Output (kW)
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© 2018 NGK Insulators, Ltd. All rights reserved 12
Solar Energy Time Shift – Buzen, Kyushu
Demand
Solargeneration
Discharge
Charge
■ Start of Operation March 3, 2016■Improving Demand-and-Supply balance of solar
generation using large capacity energy storage.
Non-Solar Generation
Discharge during nighttime
➢ Planned PV connections to the grid were suspended due to over-generation problem.
The government of Japan decided to install large scale battery in a short project
schedule.
➢ NAS battery (50MW/300MWh) was successfully deployed only in 10 months after order.
Store excess electricityfrom daytime.
Buzen, Kyushu
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© 2018 NGK Insulators, Ltd. All rights reserved 13
Solar Power Stabilization – Los Alamos
➢ Fluctuation of “Load & PV power” is leveled by NAS Battery.
➢ Output power of NAS Battery is controlled by EMS to level “Power Flow at Tie-
Line” (connecting point of the internal feeder and the external power grid).
2013/7/15-1,000
-750
-500
-250
0
250
500
750
1,000
1,250
1,500
1,750
2,000
2,250
2,500
2,750
3,000
3,250
3,500
3,750
4,000
4,250
4,500
4,750
5,000
6:00 9:00 12:00 15:00 18:00
Pow
er
[kW
]
Total Load [kW]
PV-P [kW]
NAS-P_1 [kW]
LAB-P [kW]
Load-PV
Load-PV-Battery
-1,000
-750
-500
-250
0
250
500
750
1,000
1,250
1,500
1,750
2,000
2,250
2,500
2,750
3,000
3,250
3,500
3,750
4,000
4,250
4,500
4,750
5,000
6:00 9:00 12:00 15:00 18:00
Pow
er
[kW
]
Total Load [kW]
PV-P [kW]
NAS-P_1 [kW]
LAB-P [kW]
Load-PV
Load-PV-Battery
Power Flow at Tie-line
(Load & PV & NAS Battery)
Load & PV Power Load
NAS Battery PV
Pow
er
[kW
]P
ow
er
[kW
]
Los Alamos, NM
NAS Battery system for Los Alamos
(1MW, COD 2013)
Financed by NEDO (New Energy and Industrial Technology Development Organization)
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© 2018 NGK Insulators, Ltd. All rights reserved 14
Frequency Control and Energy Time Shift – Miyako
NAS Battery4MW(28.8MWh)
PV4MWWind 900kW
➢ NAS Battery stabilizes grid frequency in remote island.
➢ NAS Battery also shifts energy and absorbs surplus PV output during daytime.
http://www.okiden.co.jp/environment/report2014/sec7/sec74.html
Miyako Island
NAS Battery
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© 2018 NGK Insulators, Ltd. All rights reserved 15
Hybrid Battery System - Oki
➢ Hybrid system of 4.2MW NAS battery and 2MW Lithium-ion battery enables to install
additional 8MW of renewable energy.
➢ Even though NAS battery can absorb both long and small fluctuation caused by solar
and wind power, the hybrid system is also an effective solution in some cases.
Size of Oki Islands:346KM2
Population:25,000 people
Wind Farm
1,800kW Hydro
100kW
Diesel
Hydro
200kWDiesel
Mega PV
3,000kW
New
Wind
2,000kW
New Mega PV
2,000kW
New
Roof top Solar
500kW
4.2MW of NAS® Battery System
2MW of LiB System
Oki
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© 2018 NGK Insulators, Ltd. All rights reserved 16
Summary
1. NAS Battery is reliable and effective battery to store large amounts of
electric energy by using well-established ceramic technology.
2. NAS Battery is systematically integrated in ocean container. It is easy
to install, operate and maintenance.
3. The capability and durability of NAS Battery are proven by abundant
field experiences.
4. By integrating NAS Battery and renewable energy power sources,
stable, clean and low cost power can be supplied.
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© 2018 NGK Insulators, Ltd. All rights reserved 17
NGK INSULATORS, LTD.
NAS Battery Division, Power Business Group
2-56 Suda-cho, Mizuho, Nagoya, 467-8530 JAPAN
Tel +81-(0)52-872-7515 Fax +81-(0)52-872-8862
https://www.ngk.co.jp/nas/