nafr-tfv00-0000-tr turbine and valve allowable stresses
TRANSCRIPT
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2x 60 MW NAFRA HE Project
Allowable StressesRevision -
Summarisation ofDesign Guidelines of Allowable Stress Levels for Turbine and
Spherical Valve
NAFRA HEP
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Allowable StressesRevision -
TABLEOF CONTENTS
1 Voith Hydro Standard for Allowable Stresses 3
2 Definitions 3
3 Loading Cases 3
Annex 1 Basic Loading Case Definitions 5
A1.1 Turbine and MIV 5
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Allowable StressesRevision -
1 Voith Hydro Standard for Allowable StressesThe allowable stresses are determined as a fraction of the minimum yield strength. Theactual combined stresses calculated according to von Mises Criterion shall not exceed thefollowing allowable values:
2 Definitions
Rp Yield strength or 0,2% offset from the linear region of elongation.
Rm Ultimate strength of the material.
Stress value to be evaluated for a component, typically the combined stress
according to von Mises criterion. For different stress classes, see chapter 1.
allow Stress level not to be exceeded, typically defined as a fraction of Rp or Rm.
aD Amplitude of stress which defines the limit of endurance of a material under cyclic
strain for a given number of load cycles.
3 Loading Cases
There are three basic loading cases to be evaluated:
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Allowable StressesRevision -
Such loading case definitions are linked to the stress levels laid down in chapter 1.
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Allowable StressesRevision -
Annex 1 Basic Loading Case DefinitionsA1.1 Turbine and MIV
FRANCIS and PUMP TURBINES
Components Operating Loading Case Exceptional Loading Case Extreme Loading Case
Runner
Pump turbines
Max. Head
Max. Output
Speed no Load
Pump start Max.
Head/Max. Input
Min. Head/Max. Input
Max. Runaway
Shaft Max. Output 3-phase Short Circuit 2-phase Short Circuit
120 Synchronization
Failure
Head Cover, Bottom
Ring Discharge
Ring
Pump turbines
Max. Head/Max. Output
Full Load Rejection
Pump Start
Pump Load Rejection
Spiral Case
Stay Ring
Max. static Head incl.
Water Hammer
Pressure Test
Installation/Embedment
Wicket Gates Max. static Head + Gate
Squeeze
Effective pressure
difference during LoadRejection
Max. static Head + Water
Hammer, safety elementactivated
Closing of Distributor at
Runaway at Max. Headand Max. Opening
Operating Ring Max. torque on Wicket
Gates, Wicket Gatespre-stressed
Shear pin failure of one
Wicket Gate under closingduring Load Rejection.
One Servomotor blocked
operation againstengaged Lock.
Distributor
Servomotor
Max. Oil Pressure and
Max. force
Pressure Test
Draft Tube Max. Tail Water pressure
inside
Embedment
Max. Tail Water pressure
outside plus 5m vacuumbelow Runner
MIV -SPHERICAL VALVE
Valve Body Max. static Head + Water
Hammer
Maintenance Seal engaged
(effective Penstock
Pressure with Valve closed
and other Units facing Full
Load Rejection)
Pressure Test
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Allowable StressesRevision -
Valve Rotor Effective Pressure during
closing at Max. static
Head at normal Flow
Penstock Pressure with
Valve closed and other
Units facing Full Load
Rejection
Maintenance Seal engaged
(Penstock Pressure with
Valve closed and other
Units facing Full Load
Rejection)
Pressure Test with Rotor
closed (if no downstream
Test Head foreseen)
Trunnions Effective Pressure during
closing at Max. static
Head at normal Flow
Penstock Pressure with
Valve closed and other
Units facing Full Load
Rejection
Maintenance Seal engaged
(Penstock Pressure with
Valve closed and other Units
facing Full Load Rejection)
Pressure Test with Rotor
closed (if no downstream
Test Head foreseen)
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