nafr-tfv00-0000-tr turbine and valve allowable stresses

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  • 7/30/2019 NAFR-TFV00-0000-TR Turbine and Valve Allowable Stresses

    1/6

    2x 60 MW NAFRA HE Project

    Allowable StressesRevision -

    Summarisation ofDesign Guidelines of Allowable Stress Levels for Turbine and

    Spherical Valve

    NAFRA HEP

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    2x 60 MW NAFRA HE Project

    Allowable StressesRevision -

    TABLEOF CONTENTS

    1 Voith Hydro Standard for Allowable Stresses 3

    2 Definitions 3

    3 Loading Cases 3

    Annex 1 Basic Loading Case Definitions 5

    A1.1 Turbine and MIV 5

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    2x 60 MW NAFRA HE Project

    Allowable StressesRevision -

    1 Voith Hydro Standard for Allowable StressesThe allowable stresses are determined as a fraction of the minimum yield strength. Theactual combined stresses calculated according to von Mises Criterion shall not exceed thefollowing allowable values:

    2 Definitions

    Rp Yield strength or 0,2% offset from the linear region of elongation.

    Rm Ultimate strength of the material.

    Stress value to be evaluated for a component, typically the combined stress

    according to von Mises criterion. For different stress classes, see chapter 1.

    allow Stress level not to be exceeded, typically defined as a fraction of Rp or Rm.

    aD Amplitude of stress which defines the limit of endurance of a material under cyclic

    strain for a given number of load cycles.

    3 Loading Cases

    There are three basic loading cases to be evaluated:

    143525382.doc Page 3 of 6

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    2x 60 MW NAFRA HE Project

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    Such loading case definitions are linked to the stress levels laid down in chapter 1.

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    2x 60 MW NAFRA HE Project

    Allowable StressesRevision -

    Annex 1 Basic Loading Case DefinitionsA1.1 Turbine and MIV

    FRANCIS and PUMP TURBINES

    Components Operating Loading Case Exceptional Loading Case Extreme Loading Case

    Runner

    Pump turbines

    Max. Head

    Max. Output

    Speed no Load

    Pump start Max.

    Head/Max. Input

    Min. Head/Max. Input

    Max. Runaway

    Shaft Max. Output 3-phase Short Circuit 2-phase Short Circuit

    120 Synchronization

    Failure

    Head Cover, Bottom

    Ring Discharge

    Ring

    Pump turbines

    Max. Head/Max. Output

    Full Load Rejection

    Pump Start

    Pump Load Rejection

    Spiral Case

    Stay Ring

    Max. static Head incl.

    Water Hammer

    Pressure Test

    Installation/Embedment

    Wicket Gates Max. static Head + Gate

    Squeeze

    Effective pressure

    difference during LoadRejection

    Max. static Head + Water

    Hammer, safety elementactivated

    Closing of Distributor at

    Runaway at Max. Headand Max. Opening

    Operating Ring Max. torque on Wicket

    Gates, Wicket Gatespre-stressed

    Shear pin failure of one

    Wicket Gate under closingduring Load Rejection.

    One Servomotor blocked

    operation againstengaged Lock.

    Distributor

    Servomotor

    Max. Oil Pressure and

    Max. force

    Pressure Test

    Draft Tube Max. Tail Water pressure

    inside

    Embedment

    Max. Tail Water pressure

    outside plus 5m vacuumbelow Runner

    MIV -SPHERICAL VALVE

    Valve Body Max. static Head + Water

    Hammer

    Maintenance Seal engaged

    (effective Penstock

    Pressure with Valve closed

    and other Units facing Full

    Load Rejection)

    Pressure Test

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    2x 60 MW NAFRA HE Project

    Allowable StressesRevision -

    Valve Rotor Effective Pressure during

    closing at Max. static

    Head at normal Flow

    Penstock Pressure with

    Valve closed and other

    Units facing Full Load

    Rejection

    Maintenance Seal engaged

    (Penstock Pressure with

    Valve closed and other

    Units facing Full Load

    Rejection)

    Pressure Test with Rotor

    closed (if no downstream

    Test Head foreseen)

    Trunnions Effective Pressure during

    closing at Max. static

    Head at normal Flow

    Penstock Pressure with

    Valve closed and other

    Units facing Full Load

    Rejection

    Maintenance Seal engaged

    (Penstock Pressure with

    Valve closed and other Units

    facing Full Load Rejection)

    Pressure Test with Rotor

    closed (if no downstream

    Test Head foreseen)

    143525382.doc Page 6 of 6