mv mtr to80 a01 886 037-03 - toyota · aim 003 237-0 25/03/2014 pedersholmparken 10 3600...
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1
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
http://youtu.be/2yM2hbplCdg
Video Installation intruction
Model Year: 2005/07, 2008/08, 2011/08 Cab Type: Double cab, Extra cab
Part Number: PZ4AD-RC701-3B Double cab PZ4AD-RC701-4B Extra cab
Weight: 31 / 36 kg.
2
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
Revision RecordRev. No. Date Page Picture Update New Deleted steps
3
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
A
x 1
B
x 1
D
x 1
C
x 1
S
x 6
FittingKit
R
x 6
Q
x 6
T
Ø6
x 6
V
x 6
I
x 4M6x12
U
M8x35 x 6
L
x 6M5x6
M
x 6
K
x 6
G
x 2
H
x 2
N
x 2
J
x 2
P
x 12
O
x 1
E
x 1
RHSLHS
4
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
ANTI RUST
Ø17mm
1-25Nm
8, 10mm
T15, T30
5mm
T15 , T30
H2O
LOCTITE243
CLEANER
3MUHB
5
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
FittingKit
1460mm
180mm
AY1 Y2
CL
1
1
1
2
2
Ø17mm
180mm
6
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
G G
Deck Bedrug: PZ4AD-BR700-## Inner Bedliner: PZ4AD-PL700-## Alumminium Bedliner: PZ4AD-AL701-##2
3
4
1 3 1 3
ANTI RUST
ANTI RUST
2 2
5mm90°
CLEANER
3MUHB
CLEANER
3MUHB
1 1
2 2
Ø17mm
7
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
C+D
H
0mm
A
5
C
D Y2
Y1LHS
RHS
7
6
1 2 3
1600mm Approx.
60mm
1
2
8
8
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
9
10
11
9
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
I I
LOCTITE243
LOCTITE243
T30 4,8Nm (4x)
12
13
14
10
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
J
BK
L
M
T15 1,8Nm (6x)
LOCTITE243
B
15
LH=RH
LH=RH
16
11
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
H2O
N
x217
1Y1
Y2
2
18
19
12
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
Click
Click
X
X
E
20
21
22
13
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
Q
I
P R P
T
S
U
O
23
24
25
O
Y3 (6x)
14
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
26
27
15
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
0mm
XX X
X
28
29
30
16
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
5mm 4,0Nm (6x)
10-15mm 10-15mm
31
32
Deck Bedrug: PZ4AD-BR700-## Inner Bedliner: PZ4AD-PL700-## Alumminium Bedliner: PZ4AD-AL701-##
Y3
Y3
17
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
Click
Click
Click
33
LHS + RHS
34
35
18
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
http://youtu.be/DYwVm7VyZLM
Click
8mm
36
37
19
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
38REF
20
Copyright, Mountain Top Industries ApS u:\Monteringsvejledninger\886 037-03.PDF©
Date25/03/2014AIM 003 237-0
Pedersholmparken 10 3600 Frederikssund Denmark ph: +45 4810 2950 Fax +45 4810 2960 www.mountaintop.dk
Aluminium Roll Cover
TOYOTA HILUXAluminium Roll CoverInstallation Instructions
Page /20
XX X
X
= OK
= OKClick
ClickClick
1
1
CHECK SHEET
VIN n°
Model / Year HILUX 2011/08 Aluminium Roll Cover
P/N = OK
2x
10-15mm
ANTIRUST
= OK
4 Nm 6x1
Serial NumberCL ICK