Multi Sweep 500 Operating Instructions

Pre-operating Instructions

• Removeallpackingmaterial,carefullyinspectingtheunitforshippingdamage.Ifanydamageisfound,informthetransportcompanyandsignthedeliverynotedamaged.Ifnecessarynotifyyoursupplierofthisproduct.

• Checkmachinefortightnessofboltsandfittings.• Greaseallwheels,castorsandkingpins.• FittheappropriatequickreleasecouplingstothehydraulicfeedhosesontheMultiSweep.• Thesecouplingsmustbecompatiblewiththoseofthecarriervehicleandmustbehalf

inchbore,orlarger,sothattheoilflowisnotrestricted.

Operating Instructions

Forklift Powered Models:

• Place the forks in thehangersofMultiSweepmachine.Close fork lockcatchbehindbothforks.Pleaseensurematerialhandlerforksarenotwornandthattheyfitcorrectly.Asafetychaincanbefittedasanextrasafetydevicewhererequired.Pleaseensurethisischeckedbeforethesweeperisused.

• Locatehangers in the centre sectionof thehangerhousing.Thisprevents the forkliftweight“resting”backontheMultiSweepandcausingdamagetorearwheels.

• Attachthefeedandreturnhydraulichosestotheextrafunctionfittingonthematerialhandler.

• Operate extra function lever with forklift at idle speed. Ensure that main broom on the Multi Sweep is rotating in clockwise direction, i.e. brushing towards the debris container.

• Engage1stor2ndgearwithrpmatjustaboveidlespeed.Thisshouldgiveagroundspeedofbetween2to4milesperhour.(Itisimportantthathighenginerpmisnotusedasthiswillincreasebroomspeedbutnotsweepingefficiencyandonlyincreasesbroomwearandpossibledamage).

• SlowlylowertheMultiSweeptothegroundsothatitrestsonitswheelsandcommencesweeping in a forward direction. Ensure that fork hangers are kept atmid-section ofhangerhousing.

• Whenthedebriscontainerisfull,spillagewillbeseenatbothsidesofthemachine.• Release extra function lever to stop broom rotation keeping the Multi Sweep on the

ground. (This prevents the debris container opening accidentally).• Incertainmodelsa restrictorvalve isfittedon the feed line to thehydraulic ram that

releasesthedebriscontainer.Thispreventsanyhydraulicsurgethatmayoccurfromahighflowmaterialhandler.

• Liftthemachineoverdischargeareaandoperatetheextrafunctionleverinreverseofsweepingmodewhichtrips thedebriscontainer(Uselowrpmatall timesanddonotshakeinanattempttoimprovedischarge).

• Checkthecontaineriscleanofalldebris,mud,etc.• Putthemachineintosweepingmodeandlowertothegroundwhilstmovingforward.

Thisallowsthedebriscontainertolockupautomatically.Donotreversewhileskipistouchingtheground.

• Do not attempt to close the debris container while in a static position as you may cause excess wear or damage to the retaining pins.

Kerb Brush Operation;

• Ensurethatthekerbbrushisnotoperatingbeforehandling.• Hold safety ring and remove theR-clip from retainingpin andgently lower thekerb

brushtotheground.Placetheretainerpininsleeveonthesideofthekerbbrushbracket.• Checkthatthebrushisincontactwiththegroundpriortooperating

a) Byadjustingthetopbolt-stop,allowsbristlestojustrubontheground. (Excessivepressurereducesbrushefficiencyandreducesbrushlife).b) Byadjustingtheangletogivegoodkerbpenetration,andsidewayssweeping.

Water System-Gravity Spray Bar;

• Fillthewatertankwithcleanwater,accesspointforwaterlocatedontopoftank,andoperateballvalvesfittedbetweentankandspraybar.

Water System-Electric System;

• Connectleadtosuitablepowersourceonthematerialhandler;fillthetanksasperstandardsystem.Switchonvalveandpump.

• NB:DONOTRUNPUMPWITHOUTADEQUATEWATER.

Engine Powered Models;

Theoperatinginstructionsarethesameasformaterialhandlermodelswiththefollowingexceptions.Pleasecheckthatyouareputtingthecorrectfuelintotheengine.Alsocheckoillevelsintheengineandhydraulicreservoir.

• Once the Multi Sweep has been attached to the material handler and secured, thepowerpackenginecanbestarted.Donotstarttheengineunlessthehydraulicvalveisintheoffpositionasyouwillbeputtingexcessloadontheengineatthestart

• Allowtheenginetorunatlowrpminitiallyuntilitwarmsup.• Oncetheenginehasbeenallowedtowarmup,increasetherpmusingthethrottlelever

runengineatmaximumrpm.• Engagetheleveronthehydraulicballvalvefittedto thepowerpackhydrauliccircuit.

Thisdivertstheoilflowtothemainbroommotor.• Youcannowcommencesweepinginaforwarddirection.

Multi Sweep Service Guidelines:

Casters / Kingpins;

Wheelsaremountedtoeitheraswivelcasterorakingpinfork.Eachisfittedwithagreasepointforperiodicgreasing.Castersmustbereplacedwithnewcasterswhenworn.Ifexcessiveplaydevelopsonthekingpinsystemtheinternalbrasswearbushescanbereplaced.

Main Broom;

Whenthemainbroomwearsitwillneedtobeadjustedtocompensateforthiswear.Theadjustmentleversarelocatedonthetopofthemainbodyofthemachine(Oneoneachside).

The adjustment lever protrudes through the body and is held in place by clevis pins.Thesecanberemovedtoadjustthebroom.Thebroomisthenadjustedbymovingtheleverhandleatthetopofthemachinebody.Theclevispinsmustthenbereplaced.Theloweringshouldonlybedoneonlevelgroundtoensurethebrushissetlevel.Failuretodothiswillresultinanunevenwearingofthebrush.

Kerb Brush;

TheSideKerbBrushhas a threaded adjustment studfittedon themain support arm.Thisisadjustedaccordingtobrushwear.WhentheKerbBrushisfullywornthethreeattachmentboltsareremovedandthecompletebrushheadisreplacedwithanewbrushhead.

Broom Bearing;

A self-align bearing is fitted on the non-drive-side of themain broom.Thismust begreasedperiodicallywith lithiumbasedgrease. It is recommended that thisbearing ischeckedforwearwhenthebroomisremovedforre-bristlingandreplacedifnecessary.

Dust Apron;

Thedust apron is thePVCborder around the sweeperbase.Theapronhelpspreventdustescapingfromunderneathwhilstsweeping.Iftheapronisdamagedortornitislesseffectiveandshouldbereplaced.Theapronisfittedasonecompletepieceandtheloweredgeshouldjusttouchthegroundwhenthesweeperisoperating.

Engine Service;

SomeMulti Sweepmachines can be fittedwith either Petrol or aDiesel engine. Forserviceoftheseenginespleaserefertotheenginehandbook.Ontheenginemodelsthereisareturnhydraulicfilterfittedinthehydraulicreservoir.Itisrecommendedthatthisfilterischangedaftereverytwelvemonthsofoperation.Ondieselenginesyouwillalsoberequiredtochangetheengineoilfilter,consultyourenginemanualforthisprocedure.

Service Recommendations for Multi Sweep 500 Upkeep:

Three Month Service:

• Checkwheelsandcastersforwear.• Greaseallwheelsandcasters.• Checkdustapronforwear.• OnPetrolenginemodels;

-Cleansparkplug.-Cleanairfilter.

• OnDieselenginemodels;-Cleanairfilter.

Six Month Service:

• Checkwheels,castersanddustapronforwear.• Greaseallwheelsandcasters.• Greasemainbroombearing.• Checkmainbroomforwear,adjustifnecessary.• OnPetrolenginemodels;

-Replaceengineoil.-Cleansparkplug.-Clean/replaceairfilter.

• OnDieselenginemodels;-Replaceengineoil.-Clean/replaceairfilter.-Removeandcleanoilfilter(diesel)

Nine Month Service:

• Checkwheels,castersanddustskirtforwear.• Greaseallwheelsandcasters.• Greasemainbroombearing.• Checkmainbroomforwear,adjustifnecessary.• OnPetrolenginemodels;

-Cleansparkplug.-Cleanairfilter.

• OnDieselenginemodels;-Clean/replaceairfilter.-Cleanengineoilfilter

Twelve Month Service:

• Checkwheelsandcastersforwear.• Greaseallwheelsandcasters.• Checkmainbroomforwear,replaceifnecessary.• Checkmainbroombearingforwear,replaceifnecessary• Onenginemodels:

-Changeengineoil.-Changesparkplug.-Replaceoilfilter.-Replaceairfilter.-Cleanfuelfilter(diesel).-Replacehydraulicfilter.-Replaceengineoilfilter

Trouble Shooting Guide:

• Sweepernotcollectingdebriseffectively.-Mainbroomworn&needsadjustingdownwards.-Debriscontainermaybefullofcakeddebris&needscleaningout.

• Debriscontaineropensaccidentally.-KeeptheMultiSweeponthegroundwhenreleasingthe3rdfunctionlevertostopsweeping.ThenlifttheMultiSweep&taketothetippingarea.-Checktoseeiftripleverisdamagedorbentinanyway.

• Engineunderexcessiveloadwhilstsweeping.-Enginemayberevvedtoohighfortheeffectiveperformance.Itisrecommendedthattheenginerevsaresetatwellbelowmaximumtoavoidundueloading.

• Watersprinklersystemineffective.-With gravity system check pipe-work for silt blockage, or damage to thespraybar.-Withelectricsystemcheckpumpinletfilterandfilteronspraynozzle forblockage.

• Broomstopsturningonpower-packmodel.-Ifthebroomstopsturningandthehydraulicoilhaswarmedupitmayindicateawornhydraulicpump,replacepumpifnecessary.

TABLE OF CONTENTS

1.MAINBODYOF500FRONT

2.MAINBODYOF500PARTSLISTING

3.MAINBODYOF500REAR

4.MAINBODYOF500PARTSLISTING

5.FORKLOCKASSEMBLY

6.FORKLOCKASSEMBLYPARTSLISTING

7.BROOMASSEMBLY

8.BROOMASSEMBLYPARTSLISTING

9.GRAVITYWATERSYSTEM

10.GRAVITYWATERSYSTEMPARTSLISTING

11.SIDEKERBBRUSHASSEMBLYLEFTHAND&RIGHTHAND

12.SIDEKERBBRUSHASSEMBLYMAINPARTSLISTING

13.HYDRAULICCIRCUIT

14.HYDRAULICCIRCUITPARTSLISTING

15.DECALLAYOUT

16.DECALLAYOUTPARTSLISTING

17.CEDECLARATIONOFCONFORMITY

MAIN BODY OF 500 FRONT

1

MAIN BODY ASSEMBLY OF 500 PARTS LIST

ITEM PART NO DESCRIPTION QTY

1 V109 FRONT KINGPIN 2

2 V182A BRASS BUSH (UPPER & LOWER) 2 PER KINGPIN 8

3 V181-500 BRASS WASHER 4

4 V179 KINGIN CAP 4

5 F208 BOLT – M16 4

66A

V216-500V217-500

TRIP LEVER PIVOT BRACKETTRIP LEVER LOCK PIN

11

7 F115 SPRING 1

88A

V124-500F102

HINGE PIN FOR V218BOLT FOR HINGE PIN – M12

22

9 V218 DEBRIS CONTAINER 1

1010A10B

B120F114F109

DUST APRONBOLT FOR DUST APRON – M8 x 20BOLT FOR DUST APRON – M8 x 16

13030

11 F194 FRONT WHEEL (COMPLETE– 400MM) 2

12 F206 AXLE BOLT – M16 2

13 F200 WHEEL BUSH 4

14 F203 LOCKNUT FOR AXLE BOLT – M16 2

15 V193 REAR KINGPIN 2

16 F101 LOCKNUT FOR REAR AXLE BOLT - M 2

17 F183 REAR AXLE BOLT – M12 2

18 F144 REAR WHEEL BUSH 4

1919A

F142F132

REAR WHEEL – 250MMWASHER – M12

22

2020A20B

F169-500V138-500

F147

MOTOR COVER, RIGHT SIDE FITTINGMOTOR COVER, LEFT SIDE FITTING

LATCH CATCH - SIDE DOOR THREADED

113

2121A

V150M131

RETAINGING PIN FOR FORK POCKETCLIP FOR PIN

22

MAIN BODY OF 500 PARTS LISTING

2

MAIN BODY OF 500 REAR

3

MAIN BODY ASSEMBLY OF 500 PARTS LIST

ITEM PART NO DESCRIPTION QTY

1 V109 FRONT KINGPIN 2

2 V182A BRASS BUSH (UPPER & LOWER) 2 PER KINGPIN 8

3 V181-500 BRASS WASHER 4

4 V179 KINGIN CAP 4

5 F208 BOLT – M16 4

66A

V216-500V217-500

TRIP LEVER PIVOT BRACKETTRIP LEVER LOCK PIN

11

7 F115 SPRING 1

88A

V124-500F102

HINGE PIN FOR V218BOLT FOR HINGE PIN – M12

22

9 V218 DEBRIS CONTAINER 1

1010A10B

B120F114F109

DUST APRONBOLT FOR DUST APRON – M8 x 20BOLT FOR DUST APRON – M8 x 16

13030

11 F194 FRONT WHEEL (COMPLETE– 400MM) 2

12 F206 AXLE BOLT – M16 2

13 F200 WHEEL BUSH 4

14 F203 LOCKNUT FOR AXLE BOLT – M16 2

15 V193 REAR KINGPIN 2

16 F101 LOCKNUT FOR REAR AXLE BOLT - M 2

17 F183 REAR AXLE BOLT – M12 2

18 F144 REAR WHEEL BUSH 4

1919A

F142F132

REAR WHEEL – 250MMWASHER – M12

22

2020A20B

F169-500V138-500

F147

MOTOR COVER, RIGHT SIDE FITTINGMOTOR COVER, LEFT SIDE FITTING

LATCH CATCH - SIDE DOOR THREADED

113

2121A

V150M131

RETAINGING PIN FOR FORK POCKETCLIP FOR PIN

22

MAIN BODY OF 500 PARTS LISTING

4

FOR

K L

OC

K A

SSEM

BLY

- RIG

HT A

ND

LE

FT HA

ND

SIDE

5

FORK LOCK MECHANISM

ITEM PART NO. DESCRIPTION QTY 1 F252 BOLT M16 x 80 CSK 1 2 F214 M16 WASHER 1 3 V245B BUSH M16 1 4

4A V198N V199N

FORK LOCK HANDLE L/H SIDE FORK LOCK HANDLE R/H SIDE

1 1

5 F203 M16 LOCKNUT 1 6 F205 COMPRESSION SPRING 1 7 F235 M20 LOCKNUT 1 8 V245A LONG BUSH 1 9 F271 BOLT M20 x 60 CSK 2

10 V245 SHORT BUSH 1 11 V246N FORK LOCK 6” WIDTH 1

V226N COMPLETE FORK LOCK ASSEMBLY RIGHT HAND SIDE V227N COMPLETE FORK LOCK ASSEMBLY LEFT HAND SIDE

FORK LOCK ASSEMBLY PARTS LISTING

6

BR

OO

M A

SSEM

BLY

7

BROOM ASSEMBLY 500

ITEM PART NO DESCRIPTION QTY 1 H103 HYDRAULIC MOTOR 1

1B H235 SEAL KIT FOR MOTOR (H103) 1 2 F124 BOLT – M12 2 3 H179 SHAFT KEY FOR MOTOR 1 4 B148-500 DRIVE BLOCK FOR SHAFT 1 5 B112-500 BUSH FOR DRIVE BLOCK 1 6 F190 BOLT – M12 1 7 V190-500 MOTOR ARM 1 8 F101 LOCKNUT - M12 2 9 F132 WASHER - M12 4

10 V116 SIDE BUSH – BROOM HANGER 2 11 F103 BOLT - M12 2 12 F201B-500 COMPRESSION SPRING 1 13 V181-500 WASHER (For F201B) 1 14 V185-500 BROOM ADJUSTER LEVER 2 15 M120-500 CLEVIS PIN 2 16 M120A-500 COTTER PIN 2 17 V186-500 BROOM ADJUSTER HANDLE 2 18 V186A-500 BROOM ADJUSTER HANDLE GRIP 2 19 B122-500 END PLATE 1 20 F104A END PLATE SCREW M10 SOCKET HEAD 4 21 B105-500 BROOM MANDREL (CORE) 1 22 B150 ALL POLY BROOM – 50 PCS 1 23 B129 SPACER 50 24 B106-500 DRIVESHAFT 1 25 V189-500 BEARING ARM 1 26 F209A SELF ALIGN BEARING – M14 1 27 F273 BOLT M14 4 28 V191 DRIVE SHAFT BUSH 1 29 F248-500 END BUSH CSK SCREW - M12x40 CSK 1 30 F276 M12 X 45CSK 2 31 F101 M12 LOCKNUT 2 32 H140 HYDRAULIC RELEASE VALVE 1 33 F253 M8 BOLT 2

BROOM ASSEMBLY PARTS LISTING

8

GRAVITY WATER SYSTEM

9

500 WATER TANK SYSTEM PARTS LISTING

ITEM PART NO DESCRIPTION QTY 1 W127 FILLER CAP ASSEMBLY 2 2 W100 WATER TANK 2 3 W113N BRACKET FOR TANK 4 4 W145 BALL VALVE – ¾ BSP 2 5 W123 HOSE – ½ 2 6 W111 O-CLIP 4 7 H228 SPRAYBAR CLAMP 4 8 W174 SPRAYBAR ASSEMBLY 2 9 W102 HOSETAIL – ½ BSP 2

10 W152 ADAPTOR – ¾ x ¾ BSP 2 11 F114 BOLT FOR CLAMP – M8 8 12 F119 WASHER – M8 8

GRAVITY WATER SYSTEM PARTS LISTING

10

SIDE

KE

RB

BR

USH

ASSE

MB

LY L

EFT H

AN

D &

RIG

HT H

AN

D

11

SIDE KERB BRUSH MAIN ASSEMBLY PARTS LISTING R/H, L/H

ITEM PART NO DESCRIPTION QTY 1 B100 KERB BRUSH – POLY/WIRE MIX 1 2 F101 BOLT – M12 3 3 F132 FLAT WASHER – M12 3 4 F185 SPRING WASHER – M12 4 5 F176 BOLT – M12 3 6 B131 BRUSH MOUNT DISC 1 7 F112 CENTRE BOLT ONTO MOTOR – M8 1 8 F220 FLAT WASHER – M8 1 9 F101 LOCKNUT – M12 2

10 10A

B132 B119

MOTOR ARM – L/H SIDE MOTOR ARM – R/H SIDE

1 1

11 11A

H103 H235

HYDRAULIC MOTOR SEAL KIT FOR MOTOR

1 1

12 F103 BOLT – M12 2 13 F211 ADJUSTER NUT – M12 1 14 F114 LOCKNUT – M8 2 15 F119 FLAT WASHER – M8 2 16 F146 BOLT – M8 2 17 B133 MIDDLE HINGE SECTION 1 18 V213 SECURING PIN 1 19 V214 LYNCH PIN 1 20 F222 BOLT – M20 1 21

21A B134 B137

KERB BRUSH MOUNT – L/H SIDE KERB BRUSH MOUNT – R/H SIDE

1 1

22 V111 CAP FOR KERB BRUSH POST 1 23 F100 BOLT – M12 1 24 F102 BOLT – M12 1 25 F185 SPRING WASHER – M12 1 26 F132 FLAT WASHER – M12 1 27 F216 GREASE NIPPLE – M8 1 28 H179 SHAFT KEY FOR MOTOR 1 29 V163 KERB BRUSH GUARD 1 30 F171 EYE BOLT 1 31 V163A SIGHT ROD 1 32 F121 FLAT WASHER – M8 1 33 F128 SPRING WASHER – M8 1 34 F109 LOCK NUT – M8 1

SIDE KERB BRUSH ASSEMBLY MAIN PARTS LISTING

12

HY

DR

AU

LIC

CIR

CU

IT

13

HYDRAULIC HOSE CIRCUIT FOR 500 - PARTS LISTING

ITEM PART NO DESCRIPTION QTY 1 H186 HYDRAULIC HOSE TO CARRIER MACHINE 2 2 H252 HYDRAULIC HOSE TO HYDRAULIC MOTOR 2 3 H125 BULKHEAD ADAPTOR – ½ BSP 2 4 H116 ADAPTOR – ½ BSP 2 5

5A H195

H195A HYDRAULIC HOSE TO RAM CYLINDER SHORT HYDRAULIC HOSE TO RAM CYLINDER LONG

1 1

6 6A

H100 H107

HYDRAULIC CYLINDER SEAL KIT FOR CYLINDER

1

7 7A

H123 H123R

3/8 X ½ BSP ADAPTOR 3/8 X ½ BSP ADAPTOR RESTRICTOR

2 1

8 H251 HYDRAULIC HOSE ½” BSP VALVE TO BULKHEAD 1 9 H199 HYDRAULIC HOSE ½”BSP HYDRAULIC MOTOR TO BALLVALVE 1

10 H132 BALL VALVE – ½” BSP 1 11 H252 HYDRAULIC HOSE ½” BSP MOTOR TO BULKHEAD 1 12 H188 HOSE TO KERB BRUSH 1

HYDRAULIC CIRCUIT PARTS LISTING

14

DECAL LAYOUT

15

PARTS LIST FOR 500 DECAL LAYOUT

ITEM PART NO DESCRIPTION QTY 1 M163 DECAL 500 2 2 M141 GREASE 5 3 M142 ARROW 4 4 M143 MUTLISWEEP 2 5 M130 SAFETY HAND 6 6 M152 PATENT NO 1 7 M140 ATTENTION 1 8 M128 PLEASE NOTE 1 9 M144 LINE UP ARROWS 2

10 M123 SERIAL PLATE - 500 1 11 M158 QR CODE SCAN 1 12 M159A SECURE MACHINE FORK 2 13 M145 WARNING FORK LOCK 1 14 M129 DO NOT SWEEP 1

DECAL LAYOUT PARTS LISTING

16

17