Equipment

Multi-process inline solution.  Heidelberg CCS.

Flexibility opens up new perspectives.   Heidelberg CCS.

A simple workflow is the key to cost-effective production and highest value. Let the Heidelberg CCS 510 narrow-web folding carton system open up completely new perspectives. The Compact Converting System is designed for straight- forward job flows and high added value. Thanks to fast changes of ink, tool or whole process, the Heidelberg CCS 510 is the perfect solution for producing folding cartons in a single operation from roll to finished die-cut blanks. Based on a platform concept, the Heidelberg CCS 510 enables an order-oriented machine configuration. Flexible plug-in modules for screen printing, hot foil embossing, cold foil stamping and lamination allow you to selectively apply different finishing processes for attractive and particular reliable products. Short setup and changeover times are another highlight of the CCS which meet highest efficiency requirements. Servo-driven technology as well as user-friendly sleeve sys-tems make the CCS economically profitable and user-friendly.

› heidelberg.com/en/ccs

Equipped for every challenge.  Folding cartons.

With the CCS billions of folding cartons – both with just a few value-adding elements as well as highly decorated folding cartons – are produced every year.

The alternative solution for highly-finished folding car-tons. Perfect. Fast. Efficient. Top quality printing and often complex finishing is required for cosmetic packag-ing. Laminating of metalized or transparent foils often combined with backside printing and hot foil stamping not only makes packaging more attractive but also opens up an enormous potential for savings to be made thanks to the inline process. Applications in the food, confec-tionery and tobacco sectors often require tactile effects that appeal to the senses. A further requirement of these industries is the processing of water-based inks.

Unbeatable cost-effectiveness combined with maximum flexibility. The Heidelberg CCS inline system provides an extremely cost-effective production of complex, high quality paperboard products such as folding cartons, blis-ter cards, display packaging as well as cups and sleeves. Short setup and changeover times are another highlight of the CCS which meet highest efficiency requirements for short and medium run lengths due to the entire usage of servo-controlled drive technology and user-friendly sleeve systems. In addition, low makeready waste from the short web path enhances the economic viability of the CCS.

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Leading in web carton converting.  18 clear advantages*.

Makeready

The conversion from a water-based to a UV printing unit only takes

Reducing startup waste to a minimum with automatic presetting parameters out of the job file.

for a module change from flexo printing to hot foil stamping.

5 mins.10 mins.

150 m/min.490 feet/min.

Realistic production speeds up to

The ergonomic operating height and the movable master control panel relieve the operator. They allow easy system setup and ensure short walking distances.

Consistently high print quality due to Heidelberg HiDef flexo printing ™ technology.

Operation of the machine with minimum manpower.

Easy accessibility and ease of use due to small modules as well as low-weight accessories make the converting system extremely simple to handle.

300 milliondie-cut blanksper year.

Up to

Operator friendliness

Productivity

100 % productivityAchieve

with our customized operator trainings right from the beginning.

You can find more about the economy and efficiency benefits of the Heidelberg CCS including operating data, sample cal-culations, and application testimonials here: › heidelberg.com/ccs/efficiency

Inline web converting eliminates both the gripper margin and the nesting waste.You produce economically and can already see the finished product at the end of the converting process.

Up tocost savings due to cheaper roll material compared to sheetfed.

combined in a single machine.

Just-in-time delivery and inline finishing not only save a multitude of time-consum-ing offline steps and storage capacities, but also material due to elimination of overproduction.

For both water-based and UV inks, a Heidelberg CCS is always especially made to your requirements.

Efficiency & flexibility

Using our unique converting system, highly-finished fold-ing cartons can be produced from roll to roll or from roll to finished die-cut blank in

Inline laminating savesof the costs compared to purchasing laminated roll material.

6 inline value-adding methods

1 single pass.

17 %

10 %

* See reverse

Availability &maintenance Preventive maintenance avoids up to

of all possible equipment failures.50 %

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Varied and unique:  Saphira Coatings.

• The right product for every application• Carefully selected raw materials for unique

coating recipes• Simple application with maximum

production reliability• Coatings for all functions (decorative or

protective function and function extension)

› heidelberg.com/en/saphira-coatings

The multi-process inline press combines a unique platform concept for various value-adding modules with high cost-efficiency and short setup time. The simple combination of ease of operation due to the moveable master control panel, comprehensive presetting functions and the easy accessibility of the machine, make the CCS a user-friendly converting system.

On-site know-how guarantees effi-cient operating and setup processes:  Training. Know-how Transfer.

• Tailored training programs boost your production• Training programs for machine operators accord-

ing to your needs• Full exploitation of machine functions for maxi-

mum productivity• Knowledge acquisition about the latest technical

developments • Increased machine operator motivation and

confidence

› heidelberg.com/en/ccs/service

Equipment:• Consistent direct-drive technology for print cylinders• The automatic register control ensures precise length regis-

ter accuracy over the entire printing process• Hybrid printing platform • Various printing and optional value-adding modules• Master control panel for easy operation• Optional solvent-based gravure printing for metallic

ink applications• Dynamic printing pressure adjustments • A (non-stop) rewind can be integrated optionally

Highlights:• The hybrid platform concept is basis for maximum

process and production flexibility, quick and easy process changeovers and a job-oriented and flexible machine configuration

• Various value-adding processes are directly integrated in the inline process at a low level of investment

• Modularity and open interface architecture throughout make it easy to adapt or expand latest technology according to changing market requirements

• The HiDef flexo printing ™ technology ensures out- standing print quality throughout the entire job

› heidelberg.com/ccs/technical-data

Outstanding characteristics.  The facts at a glance.

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The freely positionable laminating module sup-ports both metalized and transparent foils.

The cold foiling module works in conjunction with the preceding printing unit which optimally pre-pares the finishing by applying adhesive.

The printing of security inks or micro particles such as glitter is easily processable with screen printing.

High embossing forces ensure particularly fine, detailed embossing and uncompromising finishing quality.

You can add rotogravure printing decks to achieve elegant, strong and metallic colors that only gra-vure printing can deliver.

The master control panel combines comfort with extensive diagnostic features. An intuitive control concept and process-oriented operator guidance reduce setup times and increase productivity.

For unrestricted readiness for use:  Fitness checks and preventive maintenance.

• Regular maintenance keeps your machine in top condition for daily production

• Customized maintenance plans break down maintenance tasks

• Fitness checks serve to identify wear parts• Elimination of faults before they lead to down-

times and early determination of service part requirements

› heidelberg.com/en/ccs/service

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6 Backside printingThrough appropriate web guidance backside printing can be realized in each printing unit.

7 Cold foiling moduleFinishing makes the difference. Achieve highly attractive metallic effects with cold foil application.

8 UV systemThe efficient UV system provides fast UV curing. The inte-grated chill rollers avoid excessive temperature increase of the web.

9 Hot foil stampingHot foil stamping gives each product an elegant design.

10 Screen printing unitWith screen printing you achieve brilliant special effects with metallic inks like gold and silver, and apply tactile effects such as braille, symbols or logos with an ink layer thickness of up to 300 μm.

11 Hot-air dryerPerfect drying results are achieved with efficient hot-air dryers.

12 Gravure printing unitThe full surface application of inks and metalized colors as well as finishing with solvent-based inks are unique in gravure printing.

13 Machine outfeedThe outfeed unit maintains web tension and prevents register varia-tions by isolating downstream processes.

14 Rotary window punching Window punching can be performed at any point in the production pro-cess as the positioning of the module is ultimately variable.

15 Flatbed die-cutter Heidelberg FSM 510By directly integrating the flatbed die-cutter in the inline process, manufacturing your print jobs from roll to finished die-cut blank in a single pass becomes reality.

› heidelberg.com/ccs/technical-data

1 Mono or non-stop unwindThe unwind unit ensures easy and automated material handling. Both a mono or a non-stop unwind are available.

2 Machine infeedThe web guide guarantees precise register accuracy for subsequent processes. The integrated dancer roller ensures constant web tension. Web cleaner and corona pre-treatment are optionally available.

3 Laminating moduleWith both laminating and cold foiling it is reliably easy to achieve shiny effects that can be overprinted downstream.

4 Hybrid printing platform Various printing and finishing modules can be easily mounted onto the platform making a wide variety of print jobs processable in record time.

5 HiDef flexo printing unit ™The HiDef flexo printing ™ technology is a guarantee for excellent printing results over the entire job.

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Single pass productivity.  Flatbed die-cutter FSM 510.

Die-cutting technology for maximum webfed performance. Today, short runs call for low die costs, low waste and short makeready times. As a matrix-style die-cutter, the Heidelberg FSM 510 sets the standard for small and rug-ged die-cutting machines and perfectly complements the inline converting system Heidelberg CCS.

E-mail

info.webfed@heidelberg.com

Website

heidelberg.com

Simply get in touch.   Your dialog with Heidelberg.

You and your company's success are our prime focus. To be able to support you in an ideal way, it is important for us to know your wishes and requirements. Only then can we offer you the customized printing solution that works perfectly for you.

We look forward to hearing from you!

Get in touch with us for more information, a customized offer and everything else about Heidelberg and the CCS you would like to know. We will be happy to give you a live presentation of our products’ performance. Arrange for a demonstration and see for yourself.

Your direct access to the digital world of Heidelberg, newsletter registration, our international distributors, and social media channels. Simply use your smartphone to scan the QR code.

heidelberg.com/dialogue

Powerful features yet compact in size. The Heidelberg FSM 510 is exclusively available in a work-ing width of 510 mm (20 in). It is fully servo-driven, with-out any format gears. Web direction is from left to right. Infeed and die-cutting section are followed by an optional available window-stripping unit. Inside the stripping unit, the blanks are separated from the waste matrix. The deliv-ery section denests blanks and delivers them to a shingle conveyor. A stacking device is available on request. All common paperboard grades of up to a thickness of 600 μm (24 pt), virgin or recycled, laminated or not, can be die-cut on the Heidelberg FSM 510. From roll to finished die-cut blank – that’s simplicity!

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Heidelberg Web Carton Converting GmbHAm Forst 1792637 WeidenGermanyPhone +49 961 39 39 3Fax +49 961 39 39 400heidelberg.com

Publishing InformationPrinted in: 05/16Photographs: Heidelberg Web Carton Converting GmbHConsumables: SaphiraFonts: Heidelberg Antiqua Ml, Heidelberg Gothic MlPrinted in Germany

TrademarksHeidelberg and the Heidelberg logotype are registered trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners.

For details on the emissions of the Heidelberg CCS, please visit us at: heidelberg.com/emissiondetails

Subject to technical modifications and other changes.

Liability for contentsThe contents of this brochure have been prepared with great care. No warranty or liability is accepted for the correctness, completeness, or accuracy of the information. There is no guarantee that the customer will be able to achieve the values and numbers (e.g. relating to the function and performance of the machine) specified in the brochure. The information provided is based on ideal conditions and proper use of the machine. Achieving these values and numbers depends on a variety of factors and circumstances that are outside the con-trol of Heidelberg (e.g. machine settings, technical conditions, ambient conditions, raw materials and supplies used, consumables used, standard of care and maintenance of the machine, expertise of the operator, etc.). They therefore constitute neither characteristics of the machine nor a guarantee. This brochure does not constitute a contractual offer and is solely for the purpose of providing (non-binding) information.