multi point mortice lock - doric

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MULTI POINT MORTICE LOCK DS1297 Lift to Lock Training Overview

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Page 1: MULTI POINT MORTICE LOCK - Doric

MULTI POINTMORTICE LOCK

DS1297 Lift to Lock

Training Overview

Page 2: MULTI POINT MORTICE LOCK - Doric

www.doric.com.au

2

DS1297 LIFT TO LOCK MULTI POINT MORTICE LOCK

FEATURES

OVERVIEW

Doric’s DS1297 Lift to Lock multi point mortice lock is designed for aluminium and hollow metal hinged door applications.

The lever is lifted upward to throw the side projection bolt and the vertical locking rods. Additional functionality can be added to the lockset by the �tting of Doric Furniture with Snib, which then provides a “day latching function” - the ability to secure the lock from outside, without key locking, therefore providing safety when the building is occupied.

It is designed to provide 4 point locking when a shoot bolt rod kit is added.

Installation and �eld serviceability has been enhanced with a “Pull and Twist” reversible bevelled latch bolt and the ability to remove the lock body while the rod connectors slide out from the actuators.

“Pull and Twist” easily reversible Bevelled Latch Bolt without the need for tools

4 Point locking when Vertical Shoot Bolt Kit �tted

Snib function available when used with Doric Furniture with Snib (DS1504 or DS1604 Series)

Easy Removable lock body which slides out from the Vertical Shoot Bolt Rods, without the need to unscrew rod adaptors

Stainless Steel Bevelled Lath Bolt, Horizontal Projection Bolt and Vertical D Bolts for strength and durability

Floating Cam cylinder allows for one side to be operated even when a key is left in the other side of the cylinder

Stainless Steel rod tubes which provide a secure connectiononto the adaptors when cripped

Backset 30mm

Spindle to Cylinder Barrel Pitch

85mm

Spindle type 8mm Square

Latch Projection 13mm

Bolt Throw 20mm

Vertical Shoot BoltActuator Throw

20mm

Finish SS Faceplate

Cylinder Type DS196 - Floating CamSecurity Door Type Cylinder

Page 3: MULTI POINT MORTICE LOCK - Doric

www.doric.com.au

3

OPERATION

HOW TO ORDER

3

Downward action retracts latch (and projection bolt and vertical shoot bolt actuators, if they were thrown)

Lever

Upward action throws projection bolt and vertical shoot bolt actuators.

For use when the building is unoccupied

Cylinder Mechanism

Will lock or unlock the latch and lever(and projection bolt an vertical shoot bolt actuators, if they were �rst thrown, by upward lever action)

Cylinder will also lock o� the snib function if snib furniture is �tted

For use when the building is occupied and provides day latching

Snib - if used with Doric Lever and Snib Furniture

Will lock or unlock the latch and lever(and projection bolt an vertical shoot bolt actuators, if they were �rst thrown, by upward lever action)

Snib will be locked o� by the cylinder mechanism if the cylinder is operated by the key

DS1297 /Vertical Shoot Bolt Kit

0 = No Kit1 = Kit Supplied

/

1500 - (no snib)1504 - (with snib)1600 - (no snib)1604 - (with snib)

FurniturePlate / Lever

5 = Swan6 = Tumut

/ Finish

SS - for 1500

SB WH

PC - Speci�y Color

- for 1600

/ Strike(#77)

S = 27mm LipM = 34mm LipL = 72mm LipX = No Strike

/ Cylinder

(Floating Cam) / Keying

196 = 62mm 200 = 70mm

KAKD96###

SS Furniture

Cast FurniturePower Coated

Page 4: MULTI POINT MORTICE LOCK - Doric

www.doric.com.au

4

FURNITURE

The Doric DS1297 can be used with Doric DS1600 or DS1500 series furniture.For the addition of the snib function Doric furniture with snib will be required.

Standard Furniture (no Snib)DS1600/5 Swan Sprung cast lever and escutcheon in Powder Coated �nishDS1500/5 Swan Sprung Stainless Steel Lever and Escutcheon Cover

Snib Furniture to suit DS1297, with snibDS1604/5 Swan Sprung cast lever and escutcheon in Powder Coated �nish �tted with snibDS1504/5 Swan Sprung Stainless Steel Lever and Escutcheon Cover �tted with snib

Spindle to Cylinder

Pitch

ASpindle to

Top Fixing Screw

BSpindle to

Bottom Fixing Screw

CFixing Screw

Overall Pitch

DS1500 Series

DS1600 & ANDO Series

Bradnam & Nalco Series

85mm 66mm 122mm 188mm

85mm 66mm 129mm 195mm

85mm 68mm 128mm 196mm

Note - Doric DS1400 Series is not compatable with the DS1297 as this furniture range is not capable of upward furniture motion required for the Lift to Lock functionality.

Page 5: MULTI POINT MORTICE LOCK - Doric

35

1/. Check you have the correct components for you lock kit and required installtion. - Lift to lock lock body - 2x Blue plastic”mid guides” - 2x Long rod to lock conenector - 2x Short threaded rod to D bolt connector - 2x D bolt - 1x Rod kit (contains 1.0m & 1.5m rods) - 1x Furniture (handles including spindle) - 1x Cylinder - this must be a lazy cam or �oating cam cylinder (normally ised for seurity door locks) - check the legth of the cylinder is long enough to suit the door thickness and thickness of the furniture plates - 2x End guide to locate and support the D bolt - Doric have a generic D bolt guide available as an option - Many aluminium door assemblies have available (from the extrusion supplier) a plastic end cap that is use for �ush bolts with a D pro�le. In many cases these can be used. - 1x Door jam striker - Doric have a large selecion of strikers available as an option - Shoot bolt top and bottom strikes are not suppied and left to the fabricator to supply depending on their particular requirement

2/. Determine if the installtion is to be either - with the Face Plate surface mounted to the edge of the door section (called Rim Mounted) /or - with the Face Plate �ush mounted with the edge of the door section (called Tab Moiunted - Tab Mounting will required the addition of the DS1299 Tab Fiting Kit

3/. Determin the pitching of the furniture to be �tted as the screw hole pitching is di�erent betwen the 2 options - DS1600 or DS1604 series has dimensions A = 66mm and B = 129mm - DS1500 or DS1504 series has dimensions A = 66mm and B = 122mm

4/. Refer to the correct door preparation sheet for dimensional detail of the door cutouts - Rim Mounted or Tab Mount - Note that door preparation sheet shows holes required at the ends of the door stile to suit the Doric generic D bolt guide. - If a propretarty plastic push in item is being used then disregard these holes

5/. Cut down the rods to suit the door installtion and assemble the connectors onto the rods - Refer to Rod Length and Assembly page.

LOCK INSTALLATION

www.doric.com.au

Page 6: MULTI POINT MORTICE LOCK - Doric

636

www.doric.com.au

6/. Fit the top and bottom Mid Guides - �x into place with 2x 8G screws for each guide

7/. Fit the assembled top and bottom rod into place by sliding the long lock connector through the mid guides.

8/. Slide the lock body into the door cut out while ensuring the rod connector slided into the lock body acutators.

9/. Fit the rod end guide to support the D bolt.

10/. Fit the cylinder

11/. Fit the furntiure

12/. Check the operation of the lock - upward handle motion to throw the bolts - snib operation to lock the handles - key operation to lock the lock body

13/. Once the lock is working correctly cut out the required strike detail for the lock body

14/. Drill out suitable hole in the head and sill to receive the vertical shoot bolts when the handle is lifted upward. Thee ned to accept at least a 19mm throw

15/. Make sure the vertical shoot bolts line up with the hole drill in step 14 otherwise the vertical bolts will not throw all the way and cause bining in the lock and door assembly

16/. Carry out �nal inspection an functional check.

Page 7: MULTI POINT MORTICE LOCK - Doric

DIMENSIONS

37

Locking Bolts Retracted

20

46

25

305

285

31.5

188

66

85

120

48

30 2

5 8

3

70

10

13

12

226

6.7

7.3

www.doric.com.au

Page 8: MULTI POINT MORTICE LOCK - Doric

DIMENSIONS

8

25

305

285

120

48

30 2

5 8

3

7 20

46

3

20

188

202

266

30

30

18

25

Locking Bolts Projected

www.doric.com.au

Page 9: MULTI POINT MORTICE LOCK - Doric

39

FRONT OF STILE

SIDEOF STILE

250

285

3.5

3.5

R3

21

10

18

10

A 1

00.5

B

25 75.

0

97.

5 114

REQUIRED LEVER HEIGHT FROM THE

BOTTOM OF THE DOOR

TOP OF STILE

Rim / Surface Mounted Face Plate

31.5mm BACKSET ROUTING IS 28.5mm FROM FACE

(for Rim Mount Face Plate) 28.5

25

JOIN HOLES TO FORM

OVAL

27.5

RIM MOUNT

Face Plate on Surface of Extrusion

A (mm) B (mm)

DS1500 SeriesDS1600 & ANDO Series

66 12266 129

www.doric.com.au

Page 10: MULTI POINT MORTICE LOCK - Doric

10

FRONT OF STILE

SIDEOF STILE

305

.4

331

.0

4.5

25

10

18

10

A 1

00.5

B

25 75.

0

125

.2

REQUIRED LEVER HEIGHT FROM THE

BOTTOM OF THE DOOR

25

JOIN HOLES TO FORM

OVAL

27.5

TOP OF STILE

Tab / Flush Mounted Face Plate

31.5mm BACKSET ROUTING IS 31.5mm FROM FACE

(for Flush Mount Face Plate) 31.5

8.5(Countersink to suit 8G Screw)

4.5 8.5(Countersink to suit 8G Screw)

* Note - Requires DS1299 Aluminium Tab Fixing Kit

TAB MOUNT

Face Plate Flush with Extrusion*

A (mm) B (mm)

DS1500 SeriesDS1600 & ANDO Series

66 12266 129

www.doric.com.au

Page 11: MULTI POINT MORTICE LOCK - Doric

311

31.5mm

BACKSET R

OU

TING

IS 28.5m

m FR

OM

FACE

(for Rim

Mount Face Plate)

RIM MOUNT DOOR PREPARATION

For 4 Point Locking Kit

R5.0

21.0

4.5

4.5

4.5

4.5

3.5

3.5

4.5

4.5

4.5

4.5

15.0

60.0 15.0

60.0 96.8

153.2

114.3 170.7

210.2 153.8

226.7 170.3

8 Holes (Ø=4.5) x C

SK to Suit 8G S/T Screw

A

75.0

10.0

10.0

18.0

25.0

28.5

C

100.5 B

FurnitureA

Spindle To Top Mount

B

Spindle To Botttom Mount

C

Screw Mount to Mount

DS1600 / ANDO 66.0mm 129.0mm 195.0mm

DS1500 66.0mm 122.0mm 188.0mm

Nalco/ Bradnams 68.0mm 128.0mm 196.0mm www.doric.com.au

Page 12: MULTI POINT MORTICE LOCK - Doric

12

TAB MOUNT DOOR PREPARATION

For 4 Point Locking Kitwith DS1299 Tab Fitting Kit

4.5

4.5

4.5

4.5

4.5

4.5

15.0

60.0

25.4

4.5

4.5

210.2 153.8

226.7 170.3

180.9 124.5

137.3 193.7

A

75.0 B

10.0

10.0

18.0

25.0

31.5

C

4.5

4.5

15.0

60.0

8 Holes (Ø=4.5) x C

SK to Suit 8G S/T Screw

31.5mm

BACKSET R

OU

TING

IS 31.5m

m FR

OM

FACE

(for Flush Mount Face Plate)

FurnitureA

Spindle To Top Mount

B

Spindle To Botttom Mount

C

Screw Mount to Mount

DS1600 / ANDO 66.0mm 129.0mm 195.0mm

DS1500 66.0mm 122.0mm 188.0mm

Nalco/ Bradnams 68.0mm 128.0mm 196.0mm

www.doric.com.au

100.5

Page 13: MULTI POINT MORTICE LOCK - Doric

313

Loc

k He

ight

Stil

e He

ight

Cut Top & Bottom Connecting Tubes.

Use the tube cutting formula to calculate the length of tube required

1. Top stainless steel tube length:TT = Stile Height - Lock Height - 250mmTypical example if stile length = 2300mm and lock height = 1000mm,Top tube length would be 2300-1000-250 = 1050mm.

2. Bottom stainless steel tube length:BT = Lock height - 307mmTypical example if lock height = 1000mmLower tube length would be 1000 - 307 = 693

10mmCrimping of Mid Guide Connector and Threaded Connector into the Tube

1. Insert the short end Mid Guide Connector into the tube and crimp the tube using a plier roughly where the two �at spots on the the mid guide connector are. Ensure that the Connector is secure properly in the tube.

2. Insert the short end of Threaded Conncector into the tube and crimp the tube using a plier roughly where the two �at spots on the Threaded Connector are. Ensure that the Connector is secure properly in the tube.

3. Screw D-bolt Tip onto Threaded Connector. Allow approximately 10mm gap for D-Bolt Tip adjustment.

1

2

3

ROD LENGTH & ASSEMBLY

Top Tube

Bottom Tube

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Page 14: MULTI POINT MORTICE LOCK - Doric

Fixing of Top & Bottom Mid Guide:1. Top: Hold the tab end of the Mid Guide and Insert it into the extrusion through the Lockbody cutout and align holes on Mid Guide with the two �xing holes on the extrusion. Secure the Mid Guide using 2 x 8G x CSK. XR.UC screw.

2. Bottom: Repeat the same procedure to �x Mid Guide for the bottom section.

Figure A

Inserting Top & Bottom Rods1. Select top tube assembly and insert it from top end of the extrusion. Ensure that the Mid Guide Connector passes through the slot on the Mid Guide. Rotate the tube to ensurethat �at ends on connector sit and locks into the Mid Guide. This will ensure that Mid Guide Connector is in right orientation when inserting Lockbody as shown in �gure A

2. Repeat the same procedure for inserting bottom rod from the bottom side of the extrusion.

1

21

2

14

MID GUIDE INSTALLATION

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Page 15: MULTI POINT MORTICE LOCK - Doric

X

Figure B

Inserting Lockbody1. Before installing Lockbody, check that the locking pin is located at bottom end of the dead locking slot as shown in �gure B

2. Insert the Lockbody into the Lockbody cutout. Ensure that the top and bottom slide bar on the Lockbody slides and engages with the top and bottom mid guide connectors as shown in �gure C

3. Secure the Lockbody using 2 x 8G x CSK.XR.UC screw.

Figure C

1

3

2

3

315

LOCK BODY INSTALLATION

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Page 16: MULTI POINT MORTICE LOCK - Doric

50°

Installing Cylinder (Only �oating cam cylinder to be used):1. Insert cylinder 3/4 way into the cylinder housing of Lockbody. Rotate the cylinder cam to approximately 50 degrees to align it with the cylinder cam groove on the Lockbody. This will ensure the �oating cam is engaged with the locking bar.

2. Push the cylinder into Lockbody until Cylinder �xing hole aligns with the cylinder �xing hole on front face of the Lockbody.

3. Secure cylinder using a M5 x 50mm CSK screw for a 40mm backset Lockbody (Use M5 x 30mm for a 30mm backset Lockbody).

1

2

3

16

CYLINDER INSTALLATION

Note:Fitting a cylinder with the cam in the 6 o’clock (verticaly down or cam fully retracted into the cylinder housing) will creat a situation where the cam will not be engaged with the locking bar and the cylinder will not operate. If this occurs the cylinder will need to be removed and re�tted ensuring that the cam is approx 50 degrees out of the cylinder housing to pass through the angled cutout in the lock body to engage with the locking bar.

A �xed cam cylinder will not work in the DS1297 lock body. It must be a Floating (Lazy) cam cylinder, commonly found in security door locking products.

LAZY CAM

Only Lazy Cam (Floating Cam) Cylinders will operate in the DS1297 Lock Body

www.doric.com.au

Page 17: MULTI POINT MORTICE LOCK - Doric

A

317

BTo suit DS1297 Lock Body

A

B

DS1297 Acessory PackArticle Number - TBA

Contains - 2x D Bolt SS 2x D Bolt Rod Connector 2x Mid Guide BLUE 2x Long Rod to Lock Conector

Rod KitArticle Number - 9011972

Contains - 1x 8mm Diameter SS Rod, 1.0m long 1x 8mm Diameter SS Rod, 1.5m long

Note:Installer to cut to required length and crimp onto connectorsMax Door Height 2700mm

9011

972

9044

558

VERTICAL SHOOT BOLT PARTS

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Page 18: MULTI POINT MORTICE LOCK - Doric

18

F

EDC

C

E

D Bolt and Rod ConectorArticle Number - 9035673

Contains 2x SS D Bolts & 2x Short Threaded Rod Connector

Mid Guide BLUE to suit DS1297Article Number - 9047059

Designed to be used with Lock End Rod Adaptor #FCan be used top or bottomContains One only

60m

m b

olt f

ound

in

std

DS1

250

45

D D Bolt GuideArticle Number - 9044300

Extruded D Bolt GuideContains One Only

F Long Rod to Lock Conector suit DS1297Article Number - 9047058

117mm long Adaptor Designed to be used with Mid Guide #ECan be used top or bottom

9035

673

9044

300

9047

059

9047

058

www.doric.com.au

Page 19: MULTI POINT MORTICE LOCK - Doric

DS1299

Aluminium Tab Fitting Kit

Application: For Flush Fitting of Mortice Locks in Metal or Aluminium Sections

Material: Aluminium

Finish: Natural

Fixing: Supplied with 2x Aluminium Tabs and 4x M4x16mm Taptite Screws

3

40

22

18

4

23

9

25

3.5

16

D BOLT GUIDE

Suits DS1250 & DS1297

Application: End D Bolt guide to suit DS1250 Bi-Fold Lock or DS1297 Lift to Lock

Material: Aluminium

Finish: Natural

Fixing: Supplied with 1x Aluminium D Bolt Guide and 2x 8g x 13mm CSK Cross Reses ZP Self Tapping Screw (AB)

Catalogue No.: DS1299 Article No.: 9046046

Catalogue No.: N/A Article No.: 9044300

13

1875

20

45

www.doric.com.au

319

Page 20: MULTI POINT MORTICE LOCK - Doric

MALAY S IA7 Jalan Bulan U5/170Bandar Pinggiran Subang, 40150 Shah AlamSelangor, MalaysiaPh: +60 3 7845 5017Fax: +60 3 7845 5014www.doric.com.au www.doricnz.co.nz

SYDNE Y38 Redfern St,Wetherill ParkNSW 2164Ph: 1300 132 389Fax: 1300 652 292

AUCK LA ND NZ31/D Wiliam Pickering DrAlbany North ShorePh: +64 9 415 5535Fax: +64 9 415 5545