msme tool room indo-german tool room...

2015

MSME TOOL ROOM INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA

CURRICULUM DOCUMENT FOR CERTIFICATE COURSE IN MACHINIST TOOL ROOM TRADE

IGTR / DGET / CCMTR / CURRICULUM

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INDEX

PART

PARTICULARS

PAGE NO.

General Information 2

Course information: Certificate

Course in Machinist-Tool Room

4

I Curriculum Philosophy 5

II Course Structure 11

III First Semester: Course Details 15

IV Second Semester: Course

Details

37

V Third Semester: Course Details 53

VI Fourth Semester: Course Details 77

VII Comparison of curriculum: ITI

Machinist and Certificate Course

in Machinist Tool Room

109


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GENERAL INFORMATION

1. Name of the Trade : CERTIFICATE COURSE IN

MACHINIST TOOL ROOM

2. NCO Code No. :

3. Duration of Craftsmen Training : Two year (Four semesters each of six months duration)

4. Power Norms : 3.7 Kw.

5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual]

6. Entry Qualification : Passed 10th Class with Science and Mathematics under 10+2 system of

Education or its equivalent

7.Trainees per unit : 20(Max. Supernumeraries seats :5)

8a. Qualification for Instructor : Degree in Mechanical Engineering from

Recognized university with one year

post qualification experience in the

relevant field.

OR

Diploma in Mechanical Engineering

from a recognized board of technical

education with two year post

qualification experience in the relevant

field.

OR NTC/NAC passed in the “Draftsman Mechanical” trade with 3 years post qualification experience.

Mechanical Trade.

Note: (i) Out of two Instructors required for the unit of 2(1+1), one must have Degree/Diploma and other must have NTC/NAC qualifications. (ii) Instructor qualification for WCS and E.D, as per the training manual.

Distribution of training on Hourly basis:

Total hours /week

Trade practical

Trade theory

Work shop Cal. &Sc.

Employability skills

Extra curricular activity

40 Hours 28Hours 6 Hours 2 Hours 2 Hours 2 Hours


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COURSE INFORMATION

1. Introduction:

This course is meant for the candidates who aspire to become a professional

Machinist.

2. Terminal Competency/Deliverables:

After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.

1. Trainees will work as a junior craftsman in industry 2. Prepare drawing, design new parts, assembly, details, sections, drawing 3. Knowledge of material, tools and tool engineering 4. Knowledge of CAD/CAM 5. Knowledge of Technical English terms used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully employed

in the following industries:

1. Production & Manufacturing industries.

2. Structural Fabrication like bridges, Roof structures, Building & construction.

3. Automobile and allied industries

4. Service industries like road transportation and Railways.

5. Ship building and repair

6. Infrastructure and defense organizations

7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in

India & abroad.

8. Self-employment

4. Further learning pathways:

On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.

On successful completion of the course trainees can opt for Diploma course.

On successful completion of the course trainees can opt for CITS course.


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CURRICULUM PHILOSOPHY

The Indo German Tool Room, Aurangabad has been introduced the rational process of

curriculum development. This rationale for the curriculum development is based on the

following basics:

1. The scientific principles embodied in Theories of Learning, Educational Technology,

curriculum development.

2. Social Surveys to identify the job description of a diploma holder in the Tool and Die

Making / using industry.

3. The contents design of the entire curriculum.

4. Resource requirement for implementing the curriculum.

While developing the curriculum, the following factors also taken into consideration to the

maximum extent possible.

- The vast experience obtained from

Centre Tool Room, Ludhiana

Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.

- The expectations of Industries.

The overview of design of curriculum process followed is given below:

- Aims & objectives of course have been derived from the job description.

- The curriculum areas are identified on the basis of aims and objectives of the course.

- On identifying the curriculum areas, these are classified into discipline & non-

discipline subjects.

- Graphical structure of the contents of entire subjects is derived from the subjects

objectives and identifies its concepts, principles, procedures and problems to be

dealt with by the subject and its organisation designed to achieve subject objective.

- Identified units & chapters from the graphical structure and the subject is divided

semester wise.

- The detail contents of each chapter derived linking to the subject objective.

Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been

designed for all the subject areas.

In this syllabus, only the overall structure of the course with objectives, Horizontal &

Vertical organisation of subjects with time and the unit & chapter level of each subject

are given. The evolving approach to student’s evaluation is also derived.


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THEORY AND PRACTICAL HOURS

TOTAL NO. OF HRS IN 8 SEMESTERS = 3840 Hrs

TOTAL NO. OF HRS THEORY = 1140 Hrs

TOTAL NO. OF HRS PRACTICE & LABS = 2700 Hrs


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EDUCATIONAL OBJECTIVES

I. To Manufacture indicate parts of Tools like Press Tools, Plastic Moulds, Die

Casting Dies, Jigs Fixtures & Gauges etc. independently by using conventional,

CAD/CAM & CNC Technologies.

II. To work as competent employee in industry and business

III. To set up an own enterprise

IV. The apply knowledge, skills & attitudes (core) through the relevant Theoretical

subjects needed to perform the above task effectively & efficiently.

V. The individual development with sspecial emphasis on cultural values &

personality development.


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NO. OF HRS CATEGORY WISE FOR CERTIFICATE COURSE IN MACHINIST

(TOOL ROOM)

INDO GERMAN TOOL ROOM, AURANGABAD


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SYSTEMS APPROACH CHART

SKILLS VALUES

Liaison Designing Estimating Production Planning Independent skill in operation of machines Independent skills Formative Evaluation Summative Evaluation Maintenance Entrepreneurial Social Skill Personal Development

System Orientation Customer Needs Productivity Employee welfare Precise Communication Quality Safety Environmental protection Inquisitiveness Initiative Innovativeness Society needs

Personal development

STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM

OBJECTIVES

BASIC PHY.SC. ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY

App. mathematics

App. physics

App. chemistry

App Mechanics

Strength of Material

Hydraulics and Pneumatics

Material Technology

Industrial Engineering

Electrical/ Electronic

Engineering

Computer Application

Workshop Technology

CNC Technology

Heat Treatment

Engg. Drawing

Tool Design Theory

Engg. Metrology

CAD.

Workshop practice

Prod., plan, Est & Cost

Tool Design practice

Industrial management

Communication skill

Independent study technique

Sociology

Entrepreneurship

Primarily – (social/person

context)

Independent operation of

machines

Supervision of production

Production Planning

Also

Design of Tools

Orientation towards system

up gradation

Capable on the job learning

Later

Overall supervision of Tool

Room

-Career

development:

Higher

Qualification

Start own

Business

Move to Medium

& large industries

Move within the

organization

CURRICULIM OBJECTIVES.


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COURSE STRUCTURE

CERTIFICATE COURSE IN MACHINIST TOOL ROOM

IST Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C1.1 COMMUNICATION

SKILLS – I 60 - 40 20 60 30 0 0 0 0 100

2 C2.1 APPLIED

MATHEMATICS – I 60 - 40 20 60 30 0 0 0 0 100

3 C2.2 APPLIED

PHYSICS 40 - 40 20 60 30 0 0 0 0 100

4 C3.1 ENGINEERING

DRAWING – I 40 120 40 20 60 30 40 20 60 30 200

5 C4.1a WORKSHOP

PRACTICE - 520 0 0 0 0 160 80 240 120 400

6 C4.1b WORKSHOP

TECHNOLOGY - I 80 - 40 20 60 30 0 0 0 0 100

7 C4.3 ENGINEERING

METROLOGY - I 20 20 40 20 60 30 40 20 60 30 200

300 660 1200


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P

a

1


IIND Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C1.1 COMMUNICATION

SKILLS – II 60 - 40 20 60 30 0 0 0 0 100

2 C2.1

APPLIED

MATHEMATICS –

II

60 - 40 20 60 30 0 0 0 0 100

3 C3.1 ENGINEERING

DRAWING – II 40 120 40 20 60 30 40 20 60 30 200

4 C3.2 APPLIED

MECHANICS 40 - 40 20 60 30 0 0 0 0 100

5 C4.1a WORKSHOP

PRACTICE - 520 0 0 0 0 160 80 240 120 400

6 C4.1b WORKSHOP

TECHNOLOGY – II 80 - 40 20 60 30 0 0 0 0 100

7 C4.3 ENGINEERING

METROLOGY - II 20 20 40 20 60 30 40 20 60 30 200

300 660 1200


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IIIRD Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C3.1 ENGINEERING

DRAWING – III 20 80 40 20 60 30 40 20 60 30 200

2 C3.3 STRENGTH OF

MATERIALS 40 - 40 20 60 30 0 0 0 0 100

3 C4.1c

ADVANCE

MACHINE TOOL

TECHNOLOGY

40 - 40 20 60 30 0 0 0 0 100

4 C4.2a CNC

TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100

5 C4.2b CNC

PROGRAMMING - 80 0 0 0 0 40 20 60 30 100

6 C4.2c

CNC

MACHINING – I

LATHE &

MILLING

40 240 0 0 0 0 160 80 240 120 400

7 C4.6a CAD (AUTO

CAD) 20 60 0 0 0 0 40 20 60 30 100

8 C5.1a

TOOL & DIE

MAKING

PRACTICE

- 280 0 0 0 0 160 80 240 120 400

9 C5.3a

MATERIAL

TECHNOLOGY -

I

20 - 40 20 60 30 50 25 0 0 150

220 740 1650


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IVTH Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks

Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1 C1.3 SOCIOLOGY 20 20 0 0 0 0 50 25 0 0 50

2 C1.4 ENTERPRENUESHIP

DEVELOPMENT 20 20 0 0 0 0 50 25 0 0 50

3 C4.1d

TOOL ROOM

MACHINE

MAINTENANCE

20 20 40 20 60 30 50 25 0 0 150

4 C4.2c CNC MACHINING – II

WIRECUT & EDM 40 240 0 0 0 0 160 80 240 120 400

5 C4.3 ENGINEERING

METROLOGY –III 20 - 40 20 60 30 0 0 0 0 100

6 C4.4 HYDRAULICS &

PNEUMATICS 40 20 40 20 60 30 50 25 0 0 150

7 C4.6j CAD / CAM

(DELCAM) 20 60 0 0 0 0 40 20 60 30 100

8 C5.1a TOOL & DIE PARTS

MANUFACTURING - 280 0 0 0 0 160 80 240 120 400

9 C5.3a MATERIAL

TECHNOLOGY - II 20 - 40 20 60 30 0 0 0 0 100

10 C5.3b HEAT TREATMENT 20 20 40 20 60 30 50 25 0 0 150

11 C5.2g

FUNDAMENTALS OF

TOOL

ENGINEERING

60 - 40 20 60 30 0 0 0 0 100

280 680 1750


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FIRST SEMESTER: COURSE DETAILS

CERTIFICATE COURSE IN MACHINEST TRADE


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Syllabus For The Trade Of CCMTR

First Semester

Duration : Six Month

Workshop Practice

Week

No.

Trade Practical Trade Theory

1.

Description Of Various Courses. Igtr

Environment, Housekeeping, Functioning

Of Store & Procedure Followed.

Introduction To Workshop Technology

2.

Introduction To Hand Tools (Hand Cutting

Tools), Measuring Tool, Equipments &

Their Uses & Applications.

Safety Precautions

3.


Tools), Measuring Tool, Equipments &

Their Uses & Applications.

Metal Working Technique Using Hand

Tools

4. Basic Metal Cutting Operations Using Hand

Tools, Sheet Metal Work , Manufacturing

Useful Products.

Metal Working Technique - Joining

5. Basic Metal Cutting Operations Using Hand

Tools, Sheet Metal Work , Manufacturing

Useful Products.

Metal Working Technique - Hot Forming

6 Planning &Cutting Raw Material As Per

Requirement.

Drilling Operations & Drilling Machines

Level-I (Bench, Pedastal, Portable)


Requirement.



8 Sharpening Of Single Point Cutting Tool

For Their Basic Geometrical Knowledge &

Skill.

Drilling Operations And Drilling Machines

Level-Ii



Skill.

(Column And Radial Drilling Machines)

10 Basic Knowledge Of Working Principle Of

Lathe Machine, Various Parts Of Machine

& Their Functioning, Use Of Various


Level-Iii


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Accessories & Attachments For Work

Holding & Tool Holding.

Knowledge & Basic Skills For Various

Turning Operations.

Knowledge Of Calculating Metal Cutting

Parameters.







Turning Operations.


Parameters.

(Gang Drills & Special Drilling Machines)







Turning Operations.


Parameters.

Shaping Operations And Shaper







Turning Operations.


Parameters.

Sawing Operation And Power Hacksaw


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Turning Operations.


Parameters.

Sawing Operation And Bandsaw


Milling Machine, Various Parts Of Machine



Holding & Tool Holding. Knowledge & Basic

Skills For Various Milling Operations.


Parameters.

Hand Grinding Operations And Pedestal

Grinder








Parameters.

Turning Operation And Lathe Level-I

(Center Lathe)








Parameters.

Milling Operations And Milling Machine

Level-I





Level-I


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Parameters.








Parameters.

(Column Knee Type [Vertical And

Horizontal] Milling Machine)

20 Preventive Maintenance & Care Of Bench

Tools & Machine Tools.



21 Revision


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22

EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER

MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks

(40 Marks) (60 Marks) Sessional Semester

Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)

(10 Marks) (60 Marks –

3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


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Engineering Drawing

Week

No.


1.

Introduction & Nomenclature Of Drawing

Instruments & Equipments

Concept Of Conventional And Advanced

Working Stations.

Media Used For Engineering Drawing

Introduction

Introduction And Observation Of

Engineering Drawing Practices In The Tool

Room Environment And Manufacturing

Industry.

Introduction To Engineering Drawing & Its

Importance

Introduction To Iso & Bis

2.

Std. Drawing Sheets & Sizes

Different Std. Sizes Of Drawing Sheets

Layout Of Drawing Sheets

Practice Exercises




Practice Exercises

3.


Practice Exercises



4. Purpose Of Lettering

Sentence Writing

Practice Exercises

Lettering & Numbering

Introduction To Lettering.

Types Of Lettering

Relationship Between Size Of Letter And

Space Between Letters

Factors For Selection Type And Size Of

Letters

5. Purpose Of Lettering

Sentence Writing

Practice Exercises



Types Of Lettering




Letters

6 Purpose Of Lettering

Sentence Writing

Practice Exercises



Types Of Lettering


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Letters

7 Practice Exercises

Types Of Lines

Application Of Lines

Factors For Selecting Types Of Line

Lines

Introduction To Lines.

Types Of Lines




Types Of Lines



Lines Introduction To Lines.

Types Of Lines



Practice Exercises

9 Practice Exercises (Linear, Circular,

Angular)

Principles Of Dimensioning

Methods Of Dimensioning

Indication Of Dimensioning

Rules Of Dimensioning

Procedure Of Dimensioning

Dimensioning

Introduction Of Dimension

Definition Of Dimension

Functional Dimensions

Nonfunctional Dimensions

Auxiliary Dimensions






Practice Exercises (Linear, Circular,

Angular)

10 Practice Exercises (Linear, Circular,

Angular)






Dimensioning

Introduction Of Dimension

Definition Of Dimension

Functional Dimensions

Nonfunctional Dimensions

Auxiliary Dimensions





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11 Practice Exercises Scales

Full

Reduced

Enlarged

Factors For Choice Of Scale

Purpose, Actual Size, Size Of Sheet

Bis Norms

Procedure For Drawing To Scale

Scales

Introduction

Definition Of Drawing To Scale

Full

Reduced

Enlarged



Bis Norms


12 Practice Exercises Scales

Full

Reduced

Enlarged



Bis Norms


Scales

Introduction

Definition Of Drawing To Scale

Full

Reduced

Enlarged



Bis Norms


13 Practice Exercises On

Straight Lines Angles Polygons Circles /

Arcs

Definition, Principle, Procedures, Exercise

Of Advanced Geometrical Construction

Conic Section - Ellipse, Parabola,

Hyperbola

Other Curves - Helix, Cycloid, Involutes

Geometrical Construction

Introduction To Simple & Advanced



Of Simple Geometrical Construction


Arcs




Hyperbola



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14 Practice Exercises On


Arcs




Hyperbola



Introduction To Simple & Advanced



Of Simple Geometrical Construction


Arcs




Hyperbola



Exercises On Oorthographic Projection Of

1st & 3rd Quadrants Points Lines In

Different Positions To Planes Planes In

Different Positions To Planes Solids In

Different Positions To Planes

Principle Of Projections & Orthographic

Projections

Introduction To Orthographic Projection.

Definition Of Orthographic Projections

Points, Lines, Planes & Solids Principles Of

Quadrants & Planes Principles Of Different

Views

Procedure For Drawing Different Views Of

Points, Lines, Planes & Solids (1st & 3rd

Quadrants)


Exercises On Oorthographic Projection Of

1st & 3rd Quadrants Points Lines In

Different Positions To Planes Planes In

Different Positions To Planes Solids In

Different Positions To Planes

Principle Of Projections & Orthographic

Projections

Introduction To Orthographic Projection.

Definition Of Orthographic Projections

Points, Lines, Planes & Solids Principles Of

Quadrants & Planes Principles Of Different

Views

Procedure For Drawing Different Views Of

Points, Lines, Planes & Solids (1st & 3rd

Quadrants)

17 Practice Exercise

Method Of Drawing The Conventional

Representation Of Different Materials

Conventional Representation Of Materials




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21 Revision


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22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examination

(30 Marks – 1

Hour Duration)

(10 Marks) (60 Marks – 3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination at the

end of Semester

covering entire

syllabus of the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to write in

final exam only

after obtaining

minimum

Sessional Marks.


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Engineering Metrology

Week

No.


1.

Introduction To Engineering Metrology

Scope & Need Of Metrology.

Objectives Of Metrology.

General Care Of Equipment.

2.

Terminology Used In Metrology.

Measuring Range.

International System Of Units.

3.

Readability.

Sensitivity.

Repeatability.

4. Accuracy. Precision.

Uncertinity Of Measurement: Calibration.

Steel Rule

Accuracy.

Precision.

Uncertinity Of Measurement : Calibration.

Steel Rule

5. Types Of Calipers. Concept : Application & Procedure.

Calipers

6 Vernier Caliper

Reading The Vernier Scale.

Description Application & Procedure.

Vernier Caliper


7 Practice

Vernier Caliper


Least Count.

Errors Observed In Vernier

Precautions In The Case Of V.C. &

Procedure.

8 Practice

Vernier Height Gauge. Reading Height

Gauge

Precautions In The Case Of V.C. &

Procedure.

Description Of Parts & Requirements.

Precautions In The Use Of Height Gauge.

9 Practice

Micrometer.

Test For Accuracy & Procedure.

Micrometer.


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Description Of Parts, Reading Of

Micrometer.


Micrometer.

10 Practice

Micrometer.


Micrometer.

Ratchet Stop Mechanism, Possible Errors.

Precaution, Use Of Micrometer &

Procedure.

11 Practice On Surface Plate Surface Plate

Matl. Cast Iron & Graphite.

Sizes & Accurancy.

Care,Use Of S.P. & Procedure.

12 Practice On Surface Plate Care,Use Of S.P. & Procedure.

Sizes & Accurancy.

Application, Care,Use Of Angle Plate.

V' Block.

13 Practice Try Square/Engg.

Straight Edge.

Radius Gauge.

Feeler Gauge.

Try Square/Engg.

Straight Edge.

Radius Gauge.

Feeler Gauge.

14 Practice

Pitch Screw Gauge.

Bevel Protractor

Pitch Screw Gauge.

Bevel Protractor

Description Of Parts.

Application.

15 Practice

Combination Set.

Combination Set.

Application Care & Procedure.

16 Practice Introduction To Errors.

Types Of Errors: Controllable Errors, Static

Errors, Random Errors.

Concept Of Precision & Accuracy.

Definition & Symbols.

17 Practice Of Gd & T Symbols Straightness,Flatness,Parralism,Circularity,

Cylindricity, Concentricity,.Co-

Axiality,Ovality,

Lobbing,Angularity,Roundess.

Introduction To Limits & Fits.

Interchangability.


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Limit Of Size(Min. & Max.).

Types Of Fit

Clearance Fit,Transitoin Fit, Interference

Fit.

18 Practice On Limits Fits & Tolerances Terminology For Limits & Fits.

Shaft, Hole, Basic Nominal Size, Actual

Size.

Deviation: Lower Deviation, Upper

Deviation.

Fundamental Deviation.

Basic Shaft, Basic Hole, Tolerance Zone.

19 Practice On Limits Fits & Tolerances Hole Basis System

Shaft Basis System

Introduction To Gauges

Definitation.

20 Practice On Limits Fits & Tolerances Classification Of Gauges.

According To Type, According To

Purposes, According To Form Of Tested

Surfaces, According To Design.

Advantages Of Gauges.

21 Revision


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22

EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER MARKS

Minimum Pass Marks

(40 Marks) (60 Marks)

Sessional Semester Internal Assessment

Internal Assignments, Attendance & Discipline

Semester Examination

(30 Marks – 1 Hour Duration)

(10 Marks) (60 Marks – 3 Hrs Duration)

TOTAL MARKS (100 Marks

50% 50%

§ Three Assessments at regular intervals as specified in syllabus detailed programme.

§ Class work books & home assignment books checked before the each Assessments.

§ Final Examination at the end of Semester covering entire syllabus of the Semester.

20 Marks 30 Marks


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§ Average of best of two assessments to be considered for final Sessional marks

§ Average of best of two assignments to be considered for final Sessional marks.

§ Student is eligible to write in final exam only after obtaining minimum Sessional Marks.


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Communication Skills

Week

No.


1.

Development of reading Skills Definition, Need, Importance Of

Communication Skill.

2.

Development of Writing Skills Basic Types Of Communication.

3.

Development of Listening skills Sender & Receiver Variables.

4. Practice

Modes Of Communication, Human

Interaction Verbal

Modes Of Communication, Human

Interaction (Verbal & Non-Verbal), Realia

(Real Objects, People Events, Etc) Pictorial

Representations (Still Or Motion), Written

Symbols (Words Or Figures) And Sounds

(Recorded Or Natural).

5. Practice Media/Channels Of

Communication

Media/Channels Of Communication-As

Vehicle Or Carrier Of Modes, Types Of

Media-Print And Non Print, Graphic And

Electronic.

6 Practice Message Message - Form And Content

7 Practice On The Communication Model The Communication Model-Thinking,

Getting Ideas, Determining Intent, Selecting

Modes And Media, Encoding And

Transmitting Message,

8 Practice On Receiving, Perceiving And

Interpreting Message, Giving Feedback

Receiving, Perceiving And Interpreting

Message, Giving Feedback, Barriers Of

Communication, Physical, Psychological,

Semantic And Cultural

9 Practice On Communication Principle Of Communication And Condition

For Effective Communication

10 Practice Of Said Topics Units Of Expression And Units Of Meaning,

Graphemes And Phonemes, Morphemes,


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Words, Phrases, Clauses, Sentences Etc.

Sentence Elements

11 Practice Of Morphemes Morphemes-Word Formation Process,

Affixation, Conversion And Compounding,

Transformation Of Words.

12 Practice Words-Identification Of Word

Classes-Forms And Important Functions Of

The Following-Noun, Adjective, Verb,

Adverb, Article, Pronoun, Preposition,

Conjunction And Interjection

Words-Identification Of Word Classes-

Forms And Important Functions Of The

Following-Noun, Adjective, Verb, Adverb,

Article, Pronoun, Preposition, Conjunction

And Interjection.

13 Practice Phrase Phrases-Identification, Structure And

Functions Of Phrases- The Noun Phrase,

The Prepositional Phrase.

14 Practice On Clauses-Clause Elements-

Verb(V), Subject(S), Object(O),

Component©, Adverbial(A), Basic Clause

Patterns - Sva, Svc, Svo, Svoa, Svoo, Sv,

Clauses-Clause Elements-Verb(V),

Subject(S), Object(O), Component©,

Adverbial(A), Basic Clause Patterns - Sva,

Svc, Svo, Svoa, Svoo, Sv,

15 Practice On Functions Of The Following

Clause Types - Report, Relative, Nominal,

Adverbial, Comment And Comparative.

Functions Of The Following Clause Types -

Report, Relative, Nominal, Adverbial,

Comment And Comparative.

16 Determiners And Modifiers.

17 Practice On Phrases Sentence Connectives.

18 Practice On Phrases . The Complex Noun Phrase : Noun

Modification And Nominalization

19 Practice On Phrases The Compound And Complex Verb Phrase,

Complementation, Co-Ordination And Sub-

Ordination

20 Practice On Sentence - Syntactic Types -

Simple, Compound And Complex,

Semantic Types - Declarative,

Interrogative, Imperative, Exclamatory,

Transformation Of Sentences

Sentence - Syntactic Types - Simple,

Compound And Complex, Semantic Types

- Declarative, Interrogative, Imperative,

Exclamatory, Transformation Of Sentences

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Applied Physics

Week Trade Practical Trade Theory

1.

Practice On Dimensional Analysis Dimensional Analysis (1.3) S.I. Units

2.

Practice On Measurements Significance Figures In Measured

Quantities.

Errors In Measurement And Their

Propagation.

3.

Graphical Representation Of Laws Statement Of Boyl's Law

Charie's Law Gay Lussac's Law

4. Conversion Of Temperature In Different

Units

Concept Of Absolute Zero Kelvin Scale Of

Temp

General Gas Equation

5. Calculate Volume Of Work Done In

Expansion Of Gas With Example

Gas Constant Universal Gas Constant

Definitions Of Specific Heat Of Gas At

Constant Pressure And Constant Volume

Work Done In Expansion Of Gas At

Constant Pressure.

6 Express The Relation Between Cp & Cv Relation Between Cp And Cv

Adiabatic And Isothermal Expansion Of

Gases

Isothermal And Adiabatic Elasticity Of

Gases

7 Explain The Modes Of Heat Transfer,

Coefficient Of Expansion

Conduction Along A Bar Steady State Of

Temp. Conductors Coefficient Of

Expansion

8 Tutorial On Gauss's Theorem Coulomb's

Inverse Square Law

Gauss's Theorem Coulomb's Inverse

Square Law

Unit Charge

9 Draw Electric Line Of Force Electric Line Of Force Electric Flux.

Intensity Of Electric Law Electric Flux

Density

10 Explain Relation Between Electric And Flux Electric Potential. Relation Between


of 111

Intensity Electric And Flux Intensity. Potential Of A

Sphere Capacitance

Capacitance. Expression For P.D. And

Absolute Potential

11 Solve Numerical On Condensers In Series

And Parallel

Principle Of Condensers. Capacity Of

Parallel Plate Condenser. Condensers In

Series And Parallel Formation Of

Capacitors

12 Exercises Resistance In Series And Parallel Ohm's Law Resistance Specific Resistance

Resistance In Series And Parallel

13 Solve Wheatstone's Network Theory Of Shunt Wheatstone's Network

Wheatstone's Bridge Potentiometer

14 Explain Effect If Temperature On

Resistance

Effect Of Temperature On Resistance

Platinum Resistance Thermometer

Effect Of Temperature Variations On

Resistance

Resistivity Of Conductors And Insulators

15 Discuss Units Of Electric Power Electric

Energy

Heating Effect Of Electric Current Joule's

Law

Electric Power Electric Energy

16 Calculate Electricity Bill At Your Own House Calculation Of Electric Bills See Back

Effect

Measurement Of High Temperature By

Bimetallic Thermocouple Magnetic

Induction

17 Tutorial On Galvanometer Ammeter Laplace's Law Bio-Savart's Law

Moving Coil Galvanometer

Ammeter

18 Draw Different Voltammeters Constructions Voltmeter Construction And Working

Electromagnetic Induction Faraday's Law

19 Tutorial Lenz's Law E.M.F. Generated In A Coil

Due To Rotation In Uniform Magnetic Field


of 111

20 Tutorial Ac And Generator Principle And Working

Dc Generator Principle And Working

21 Revision

22

EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER MARKS

TOTA

L

MARK

S (100

Marks

Minimum Pass

Marks

(40 Marks) (60 Marks) Sessi

onal

Semes

ter Internal

Assessment

Internal

Assignments,

Attendance &

Discipline

Semester Examination

(30 Marks – 1

Hour Duration)


Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class work books

& home assignment

books checked

before the each

Assessments.

Final Examination at

the end of Semester

covering entire syllabus

of the Semester.

20

Mark

s

30

Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average of best

of two assignments

to be considered for

final Sessional

marks.

Student is eligible to

write in final exam only

after obtaining minimum

Sessional Marks.


of 111

SECOND SEMESTER: COURSE DETAILS

CERTIFICATE COURSE IN MACHINIST TRADE


of 111


Second Semester

Duration: Six Month

Workshop Practice

Week

No.


1.

Description Of Various Courses. Igtr

Environment, Housekeeping

Introduction To Workshop Technology

2.

Functioning Of Store & Procedure

Followed

Safety Precautions

3.


Tools)

Metal Working Technique Using Hand

Tools

4. Measuring Tool, Equipment’s & Their Uses

& Applications

Metal Working Technique - Joining

5. Basic Metal Cutting Operations Using

Hand Tools

Metal Working Technique - Hot Forming

6 Sheet Metal Work, Manufacturing Useful

Products.




Requirement.





Skill.


Level-Ii


Lathe Machine

(Column And Radial Drilling Machines)

10 Various Parts Of Machine & Their

Functioning,


Level-Iii

11 Use Of Various Accessories &

Attachments For Work Holding & Tool

(Gang Drills & Special Drilling Machines)


of 111

Holding.

12 Knowledge & Basic Skills For Various

Turning Operations.

Shaping Operations And Shaper

13 Knowledge Of Calculating Metal Cutting

Parameters.

Sawing Operation And Power Hacksaw


Milling Machine, Various Parts Of

Machine

Sawing Operation And Bandsaw


Milling Machine

Hand Grinding Operations And Pedestal

Grinder

16 Various Parts Of Machine & Their

Functioning,


(Center Lathe)

17 Use Of Various Accessories &

Attachments For Work Holding & Tool

Holding.


(Center Lathe)

18 Knowledge & Basic Skills For Various

Milling Operations.


Level-I


Milling Knowledge Of Calculating Metal

Cutting Parameters



20 Preventive Maintenance & Care Of Bench

Tools & Machine Tools.

21 Revision

22

EXAMINATION SCHEME:


of 111


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Communication Skills


1.

The Process Of Formal Written

Communication Designing A Message,

Deciding Purpose,

2.

Analyzing Audience, Organizing Selecting,

3.

Practice Modes Of Communication,

Human Interaction Verbal

Arranging Ideas And Preparing Outlines.

4. Practice Media/Channels Of

Communication

The Qualities Of Good Writing, The You

Attitude Clarity, Conciseness, Preciseness,

Style, Flow, Accuracy Readability.

5. Practice Message The Qualities Of Good Writing, The You

Attitude Clarity, Conciseness, Preciseness,

Style, Flow, Accuracy Readability.

6 Practice On The Communication Model Principles Of Message Organization, Topic

Transitional And Concluding Sentences, ,

7 Practice On Receiving, Perceiving And

Interpreting Message, Giving Feedback

Levels Of Meaning Conceptual

Prepositional, Contextual And

Programmatic Meaning

8 Practice On Communication Independent Function Sentences Defining,

Classifying, Etc.

9 Practice Of Said Topics Text Depending Sentences Exp

Exemplifying And Interaction.

10 Practice Of Morphemes Features Of Technical Writing: Problem

Solving Situation, Collaboration And Sub

Technical Vocabulary Functional

Language.

11 Practice Words-Identification Of Word

Classes-Forms And Important Functions

Of The Following-Noun, Adjective, Verb,

Adverb, Article, Pronoun, Preposition,

Conjuction And Interjection

Objective Use Of Verbal’s, Use Of Formats


of 111

12 Practice Phrase Structure Of Typical Science And

Technology Paragraph

13 Practice On Clauses-Clause Elements-

Verv(V), Subject(S), Object(O),

Component©, Adverbial(A), Basic Clause

Patterns - Sva, Svc, Svo, Svoa, Svoo, Sv,

Mechanics Of Writing - Spacing And

Identitation Use Of Equation, Abbreviation,

Numerals Referemce And Access

Devices, Capitalization Spelling And

Punctuations

14 Practice On Functions Of The Following

Clause Types - Report, Relative, Nominal,

Adverbial, Comment And Comparative.

Writing General Function Paragraph

Writing Specific Function Paragraph

15 Office Drafting, Circulars, Notices,

Memorandum And Telex Manage

16 Practice On Phrases Business Letters - Application And

Resume Sales, Enquiry, Order, Complaint

17 Practice On Phrases Principles Of Formal Oral Communication.

18 Practice On Phrases The Process Of Formal Oral

Communication Designing Oral Messages,

19 Practice On Sentence - Syntactic Types -

Simple, Compound And Complex,

Semantic Types - Declarative,

Interrogative, Imperative, Exclamatory,

Transformation Of Sentences

Analyzing Audience Selecting Method

Presentation For From Impropty,

Memorized, Read And Extemporaneous,

Speech, Preparation And Presentation Of

Formal Speech.

20 Oral Skills - Phnic System Of English

Language Speech Soungs Vovvel And

Consoonants Dipthong Syllable And Word

Accent. Connected Speech Rhythem Pitch

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Engineering Drawing


1.

Practice

Introduction To Isometric Projection.

Isometric Projections

Introduction To Isometric Projection.

2.

Practice

Principle Of Isometric Projections

Definition Of Isometric Projection (Axis,

Lines, Planes

Principle Of Isometric Projections

Definition Of Isometric Projection (Axis,

Lines, Planes)

3.

Practice

Introduction & Definition Of Isometric

Views

Introduction & Definition Of Isometric

Views

4. Practice

Difference Between Isometric Projections

& Isometric Views

Difference Between Isometric Projections

& Isometric Views

5. Practice

Recall The Concept Of Orthographic

Projection & Isometric Views.

Procedure For Conversion Of Isometric

Views To Orthographic Projection & Visa-

Versa

Recall The Concept Of Orthographic

Projection & Isometric Views.

Procedure For Conversion Of Isometric

Views To Orthographic Projection & Visa-

Versa

6 Practice Sectional Views Introduction To

Section Views

Sectional Views

Introduction To Section Views

7 Practice

Importance Of Section Views & Their

Applications

Importance Of Section Views & Their

Applications

8 Practice

Definition Of Section Views Types Of

Sections

Definition Of Section Views Types Of

Sections

9 Practice

Sectional Lines Assembly Sectioning

Sectional Lines Assembly Sectioning

10 Practice

Procedure For Selecting & Drawing

Sectioning Views

Procedure For Selecting & Drawing

Sectioning Views

11 Practice Limits, Fits, Tolerances


of 111

Types Of Limits, Methods / Application Types Of Limits, Methods / Application

12 Practice

Types Of Fits, Methods / Application

Types Tolerances, Symbols, Methods /

Application Surface Texture

Types Of Fits, Methods / Application

Types Tolerances, Symbols, Methods /

Application Surface Texture

13 Practice

Introduction Of Surface Texture Symbols

In Relation To Drawing & Production

Process

Indication Of Symbols For Machining &

Surface Finish

Introduction Of Surface Texture Symbols

In Relation To Drawing & Production

Process

Indication Of Symbols For Machining &

Surface Finish

14 Practice

Conventional Representation Of Springs &

Gears Method Of Drawing The


Gear


Gears


Representation Of Springs & Gears

15 Practice

Elements Of Rivetted Joints

Elements Of Rivetted Joints Definition Of

Permanent Joints Temporary Joints

Introduction Of Riveted Joints

16 Practice

Fullering Procedure Of Drawing Of Riveted

Joint

Types Of Riveted Joints

Concept - Rivet Heads, Riveting, Caulking,

Fullering Procedure Of Drawing Of Riveted

Joint

17 Practice

Types Of Riveted Joints

Representation Of Welded Joints

Elements Of Welded Joints Introduction Of

Riveted Joints Types Of Riveted Joints

Representation Of Welded Joints

18 Practice

Screw Threads, Nomenclature

Screw Threads Nomenclature, Terms,

Representation And Application Of

Threads

19 Practice

Internal & External, Right & Left Hand,

Single & Multi Start Threads

Internal & External, Right & Left Hand,

Single & Multi Start Threads

Types Of Threads ‘V’ & Square Threads

20 Practice

V’ Threads – With Worth, B.S.A., B.S.P.,

Sellers, Unified Threads

‘V’ Threads – With Worth, B.S.A., B.S.P.,

Sellers, Unified Threads

Square Threads–Square, Acme, Knuckle,


of 111

Square Threads–Square, Acme, Knuckle,

Buttress

Symbolic Representation Of Threads

Buttress

Symbolic Representation Of Threads

21 Revision

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100

Marks

Minimum Pass

Marks

(40 Marks) (60 Marks) Session

al

Semes

ter Internal

Assessment

Internal

Assignments,

Attendance &

Discipline

Semester

Examination

(30 Marks – 1

Hour Duration)


Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class work

books & home

assignment books

checked before the

each

Assessments.

Final

Examination at

the end of

Semester

covering entire

syllabus of the

Semester.

20 Marks 30

Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average of best

of two

assignments to be

considered for final

Sessional marks.

Student is


final exam only

after obtaining

minimum

Sessional Marks.


of 111

Engineering Metrology

Week

No.


1.

Dial Demonstration Of Model-Dial Gauge

Take Problems Using Dial Gauge

Comparators Introduction Use Of

Comparators

Advantages And Disadvantages

2.



Mechanical Comparators

Principle And System Of Magnification

Dial Indicator

Application And Care

3.



Slip Gauge

Introduction And Types Of Slip Gauges

Basics Forms And Major Requirement

Standard Terminology Used Manufacture

Of Slip Gauges And Special Processes

Care And Use Of Slip Gauges

4. Slip Gauge Demonstration Of Model-Dial

Gauge Take Problems Using Slip Gauge

Bore Gauge

Introduction Care And Application Of Bore

Gauges

5. Slip Gauge Demonstration Of Model-Dial


Introduction Sine Principles And Sine Bars

6 Slip Gauge Demonstration Of Model-Dial


Precautions Used In Sine Bars Limitations

Of Sine Bars Sine Tables

7 Bore Gauge Demonstration Of Model-Dial

Gauge Take Problems Using Dial Gauge

Angle Gauge

Dividing Heads And Circular Tables



Introduction Surface Texture &

Classification



Surface Roughness And Terminology

Sampling Length

10 Sine Bar Describe Procedure For Using Of

Sine Bar. Table Instruments For Given

Waviness Ra, Rt,Rz,Rp,R.M.S Value.


of 111

Problems

11 Sine Table Describe Procedure For Using

Of Sine Table. Table Instruments For

Given Problems

Skew

12 Angle Gauge, Mean Line ,Center Line,Traversing Length,

Lay, Flaws Etc. Symboles Used In Surface

Roughness

13 Dividing Head & Circular Table

Describe Procedure For Using Of Angle

Gauge.

Describe Procedure For Using Of Dividing

Head & Circular Table.

The Taylor Hobson Talysurf

14 Describe Procedure &Method Of

Measurements

Surface Texture & Classification.

Introduction

Various Terminology Of Screw Threads

15 Describe Procedure &Method Of

Measurements

Surface Roughness & Terminology Used

Definitions

16 Demonstration & Illustration By Chart By

2pin System

Errors In Threads

17 Demonstration & Illustration By Chart By

3pin System

Types Of Threads

18 Draw A Profile Of Gear & Compare It With

Master Profile

Introduction


Master Profile

Gear Tooth Terminology


Master Profile

Gear Measurement

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Applied Mechanics


1.

Differentiate Between Weight Mass, Scalar

Vector, Fundamental Derived

Basics Trigonometry

Particle, Body, Space, Time, Mass, Weight,

Scalar & Vector Quantities, Fundamental &

Derived Unit

2.

Discuss Examples Of Statics, Dynamics,

Kinetics, Kinematics

Definition Of Mechanics, Static, Dynamics ,

Kinematics & Kinematics, Necessity &

Importance Of Studying The Subject

3.

Graphical Representation Of Force Concept Of Force, Definition , Units,

Graphical Representation, Effect Of Force

On Body

4. Draw Law Of Transmissibility Of Forces System Of Forces , Law Of Transmissibility

Of Force

5. Tutorial On Resolution Of Forces Resolution Of Force In To Perpendicular

Components

6 Tutorial On Resolution Of Forces Resolution Of Force Into Perpendicular

Components

7 Tutorial On Resolution Of Forces Resolution Of Force Into Non Perpendicular

Components

8 Discuss Various Types Of Force Systems Concept Of Composition & Resultant

9 Draw Triangle Law, Polygon Law Of Parallelogram Of Forces, Triangle

Law Of Forces, Polygon Law Of Forces

10 Graphical Solutions Of Resultant Analytical Method Of Calculation Of

Resultant Of Concurrent Forces

11 Graphical Solutions Of Resultant Calculation Of Resultant Of Nonconcurrent

Forces, Varigon’s Theorem Of Moments

12 Graphical Solutions Of Resultant Graphical Method Of Calculation Of

Resultant

13 Examples Of Equilibrium, Discuss

Conditions Of Equilibrium

Concept Of Equilibrium & Equilibriant Force

, Conditions Of Equilibrium

14 Draw Free Body Diagrams For Different

Examples

Concept Of Free Body Diagram Lamies

Theorem

15 Draw Beams, Supports. Types Of Beam, Types Of Support And


of 111

Types Of Loading

16 Discuss Different Types Of Loads And

Their Conversions

Calculation Of Support Reactions Of Simply

Supported Beam Subjected To

Concentrated Load And Udl

17 Calculation Of Support Reactions Of

Overhanging & Cantilever Beam

18 Graphical Representation Of Work Definition And Unit Of Work Donework

Done

19 Discuss Units Of Work Power & Energy Power – Definition And Unit

20 Tutorial Energy – Tpes Of Energy, Law Of

Conservation Of Energy , Work Energy

Principle.

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

THIRD SEMESTER:

COURSE DETAILS



of 111


Third Semester


Work Shop Practice


1.

Manufacturing Of Single Lip Cutter Using

Tool & Cutter Grinding Machine

Introduction To Subject, Objectives,

Concept Of Strength Of Material Materials:

Rigid, Plastic And Elastic

2.

Manufacturing Of Single Lip Cutter Using

Tool & Cutter Grinding Machine

Stress & Strain : Types , Definition,

Explanation, Calculations

3.

Pantograph Machine, Engraving Different

Letters & Numbers Of Specific Height On

Metal Plates Like Batch Name Roll No Etc.

Hook’s Law, Young’s Modulus, Stress-

Strain Diagram.

4. Pantograph Machine, Engraving Different

Letters & Numbers Of Specific Height On

Metal Plates Like Batch Name Roll No Etc.

Stress-Strain Diagram. Principle Of

Superposition

5. Manufacturing Of Drill Bit From Ms Raw

Material Using Differential Dividing Head &

By Using Different Gear Combinations On

The Horizontal Milling Machine

Bars Of Varying Cross Section, Composite

Sections.

6 Manufacturing Of Drill Bit From Ms Raw




Temperature Stress, Lateral Strain,

Working Stress, Yield Stress.

7 Manufacturing Of Drill Bit From Ms Raw




Poisson’s Ratio.

8 Reshaping Of Drill, Single Pint Cutting

Tools, End Mill Cutters, Slot Cutters Etc.

On Tool & Cutter Grinding Machine

Relation Between Constants E,C &K.

9 Reshaping Of Drill, Single Pint Cutting

Tools, End Mill Cutters, Slot Cutters Etc.

On Tool & Cutter Grinding Machine

Torsion Formula, Shaft Std. Sizes &

Materials.


of 111

10 Manufacturing Of Drill Chuck Key Using

Dividing Head & Double Angle Cutter ,

Gear Cutting Cutter On Horizontal Milling

Machine

Polar Moment Of Inertia

11 Manufacturing Of Drill Chuck Key Using

Dividing Head & Double Angle Cutter ,

Gear Cutting Cutter On Horizontal Milling

Machine

Power Replacing Solid Shaft With Hollow

Shaft.

12 Eccentric Turning For Male Female Joint

By Using Four Jaw Chuck On Lathe

Machine

Angle Of Twist, Strength Ratio, Power

Ratio.

13 Eccentric Turning For Male Female Joint

By Using Four Jaw Chuck On Lathe

Machine

Stiffness, Types Of Springs

14 Manufacturing Of Crank Shaft From The

Given Material To Develop The Skills Of

Eccentric Turning Taper Turning

Threading & Use Of Four Jaw Chuck

Close Coiled & Open Coiled Spring.

15 Manufacturing Of Crank Shaft From The

Given Material To Develop The Skills Of

Eccentric Turning Taper Turning

Threading & Use Of Four Jaw Chuck

Design Parameters And Calculation For

Springs.

16 Manufacturing Of Parallel Clamp To

Develop Skills Of Simple Assembly

Close Coiled & Open Coiled Spring.

Laminated Spring.

17 Manufacturing Of Die Set Used In Press

Tools To Develop The Skill Of Different

Fitments Used In Tool & Die Technology

Calculations Of Reaction.

Shear Force & Bending Moment.




Sign Convection.




Exercises On Cantilever, Shear Force

And Bending Moment.


of 111




Exercises On Simply Supported Beam.

21 Revision

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100

Marks

Minimum Pass

Marks

(40 Marks) (60 Marks) Sessional Semeste

r Internal

Assessment

Internal

Assignments,

Attendance &

Discipline

Semester

Examination

(30 Marks – 1

Hour Duration)

(10 Marks) (60 Marks – 3

Hrs Duration)

50% 50%

Three

Assessments at

regular intervals as

specified in

syllabus detailed

programme.

Class work

books & home

assignment

books checked

before the each

Assessments.

Final

Examination at

the end of

Semester

covering entire

syllabus of the

Semester.

20 Marks 30 Marks

Average of best

of two

assessments to be

considered for final

Sessional marks

Average of

best of two

assignments to

be considered

for final

Sessional

marks.

Student is

eligible to write

in final exam

only after

obtaining

minimum

Sessional

Marks.


of 111

Engineering Drawing


1.

Practice

Drawing Orthographic & Isometric Views

From Missing Views Dawn

Missing Views

Method Of Drawing Missing Lines & Views



2.

Practice

Types Of Geometrical Dimensioning &

Tolerancing System And Its Uses

Description Symbols Application

Geometrical Tolerancing Method




3.

Practice








4. Practice

Screw Pair & Fastening With Uses

Method Of Construction Of Nuts & Bolts -

Hex. & Sq. Headed

Joints Nuts & Bolts

Types Of Nuts, Bolts, Proportions &

Applications.

Screw Pair & Fastening With Uses

Method Of Construction Of Nuts & Bolts -

Hex. & Sq. Headed

5. Practice

Method Of Construction Of Washers –

Plain & Chamfered

Joints Nuts & Bolts


Plain & Chamfered

6 Practice

Different Types Of Keys, Proportions &

Applications

Keys


Applications.

Difference Between Keys & Key Ways

Method Of Construction Of Keys – Taper

& Parallel / Feather Keys

7 Practice

Taper Keys – Taper, Sunk Taper, Saddle

(Flat & Hollow), Round, Gib Head Key &

Taper Pin

Keys



Taper Pin

Parallel / Feather Keys – Square, Dovetail

C/S, Peg, Wood Ruff, Cone Key & Spline


of 111

Shaft

8 Practice

Different Types Of Assembly Drawing.

Detail Part Drawing & Preparation Of Bill

Of Materials

Assembly Drawing



Of Materials

9 Practice

Assembly & Detail Drawing Types Of

Assembly Drawing

Sequence To Prepare Assembly Drawing

Detail Drawing

Assembly Drawing Assembly & Detail

Drawing Types Of Assembly Drawing


Detail Drawing

10 Practice

Part Drawing Points To Be Incorporated,

Symbols & Abbreviations Making

Part Drawing

Part Drawing



Part Drawing Description Of Part Drawing

Symbols & Abbreviations Used

11 Practice

Method Of Drawing Missing Lines & Views



Missing Views Method Of Drawing Missing

Lines & Views Drawing Orthographic &

Isometric Views From Missing Views Dawn

12 Practice








13 Practice








14 Practice


Plain & Chamfered

Joints Nuts & Bolts


Plain & Chamfered

15 Practice


Applications

Keys


Applications.

Difference Between Keys & Key Ways

Method Of Construction Of Keys – Taper


of 111

& Parallel / Feather Keys

16 Practice



Taper Pin

Keys



Taper Pin

Parallel / Feather Keys – Square, Dovetail

C/S, Peg, Wood Ruff, Cone Key & Spline

Shaft

17 Practice



Of Materials

Assembly Drawing



Of Materials

18 Practice

Assembly & Detail Drawing Types Of

Assembly Drawing


Detail Drawing

Assembly Drawing Assembly & Detail

Drawing Types Of Assembly Drawing


Detail Drawing

19 Practice



Part Drawing

Part Drawing





20 Practice



Part Drawing

Part Drawing





21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Advance Machine Tool Technology

Week

No.


1.

Operations

Introduction To Various Types Of

Operations Jig Boring, Reaming, Counter

Boring,Angular Hole Drilling & Boring.

Machine Setting (Straight, Parallel,

Angular)

Job Setting (Support,Clamping,

Refrences)

Machine Parameters & Calculations

(Speed, Feed, Depth Of Cut, Angular

Setting

Jig Boring Machine

Introduction To Jig Boring Operation&

Machine

Construction & Description Of The

Machine & Its Parts

Classification Of The Machine: Vertical &

Horizontal

Working Of The Machine

2.

Description & Construction Of The Work

Holding Device

Working Principle

Types Of Devices

Handling & Safety Measures

Work Holding Devices

Description & Construction Of The Work

Holding Device

Working Principle

Types Of Devices


3.

Types Of Cutting Tool Holders

Functions & Working Of Tool Holders

Selecton & Their Use


Cutting Tools

Nomenclature & Description Of Cutting

Tools (Single & Multi Point) Used On Jig

Boring

Selection & Their Use


Cutting Tool Holders

Types Of Cutting Tool Holders

Functions & Working Of Tool Holders

Selecton & Their Use


4. Machine Construction & Description Of

The Machine & Its Parts

Jig Grinding Machine

Introduction To Jig Grinding Operation&

Machine Construction &


of 111

Description Of The Machine & Its Parts

5. Classification Of The Machine


6 Operations


Operations On Jig Grinding Machine

Setting

Job Se Machine Parameters &

Calculations

7 Construction & Description Of The

Machine & Its Parts

Profile Grinder

Introduction To Profile Grinding Operation

& Machine Construction & Description Of

The Machine & Its Parts

8 Classification Of The Machine


9 Operations


Operations Profile Grinding Job Setting

Machine Setting


10 Working Principle & Process Applications Electro Chemical Machining

Introduction Working Principle Process





13 Working Principle & Process Applications Ultrasonic Machining


14 Working Principle & Process Applications Ultrasonic Machining


Application

15 Working Principle & Process Applications Abrasive Jet Cutting





of 111



18 Working Principle & Process Applications Electronic Beam Machining





21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARK

S (100

Marks

Minimum Pass

Marks


al

Semeste

r Internal

Assessment

Assignments,

Attendance &

Discipline

Semester

Examination

(30 Marks – 1

Hour Duration)


Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus detailed

programme.

Class work

books & home

assignment

books checked

before the each

Assessments.

Final

Examination at the

end of Semester

covering entire

syllabus of the

Semester.

20

Marks

30 Marks

Average of

best of two

assessments to

be considered for

final Sessional

marks

Average of

best of two

assignments to

be considered for

final Sessional

marks.

Student is


final exam only

after obtaining

minimum

Sessional Marks.


of 111

CNC Programming & Machining


1.

Determine Shape Dimensions & Material

Of The Electrodes Pre-Machine Electrode

To Specifications Fine Finish Electrode By

Polishing & Machine Operations To Given /

Planned Quality Criteria. Apply In Process

Inspection & Testing Procedures.

Introduction & Review Of Previous

Knowledge

Introduction & Objective Of Syllabus

2.

Check Electric Media. Set Machine Data

Clamp Electrode Align Component And

Electrode

Introduction To - CNC Programming &

Machining General Study And Discussion

On Production Processes

3.

Operate Machine Cycles & Observe

Operations. Apply In-Process Inspection &

Testing Procedure. Correction Of

Tasks/Task Elements Not Conforming To

The Specifications & Quality Criteria.

Use Of Conventional & Non-Conventional

Machines

Various Controls On CNC Machines.

4. Practice Programming (Of Start Point,

Straight Line, Cycles) Edit Programme &

Set Machine Parameters/ Cutting Path.

Setting Of Machine Condition & Simulate

Programme. Optimize Machine Parameter

Setting.

Historical Development Of CNC

Technology Conventional Vs CNC Machine

Tool

5. Check Electric Media. Prepare Pare For

Wire Cutting, Position & Clamp Part

Position & Check Wire For Condition Final

Check Of Machine Set Up. Handling Of

Data Input & Output Devices

Characteristics Of Modern CNC Machine

Tools Workshop & Demo On CNC Lathe &

Milling Simulator

6 Check Electric Media. Prepare Pare For




Co-Ordinate System On CNC Machine

Tools Nc Mathematics Zero & Reference

Points On CNC Machine Tools


of 111


7 Operate Machine Cycles & Observe





Numeric Controls On CNC Machine Tools.

Tool Compensation Values For CNC

Machining.

8 Determine Shape Dimensions & Material






Path Measuring Systems Workshop &

Demo On CNC Lathe & Milling Simulator

9 Check Electric Media. Set Machine Data


Electrode

CNC Tool System For Turning & Milling






Structure & Application Of Lathe Tools For

CNC Machining Structure & Application Of

Milling Tools For CNC Machining

11 Practice Programming (Of Start Point,

Straight Line, Cycles) Edit Programme &

Set Machine Parameters/ Cutting Path.



Setting.

Calculation Of Technological Data For CNC

Machining CNC Clamping Systems

Workshop & Demo On CNC Lathe & Milling

Simulator






Codes & Cycles For CNC Lathe

Programming Preparatory Commands (G -

Codes)

Miscellaneous Commands (M – Codes)

Cycles Used In CNC Lathe Programming


of 111






Codes & Cycles For CNC Milling

Programming

Preparatory Commands (G - Codes)









Simulator

15 Determine Shape Dimensions & Material






Work Organisation And Flows Of Manual

Nc Programming Nc Programming Basics



Electrode

Introduction Into Manual Nc Programming.

Nc Programming Workshop & Demo On

CNC Lathe & Milling Simulator






Manual Nc Programming Turning CNC

Programming Turning


Straight Line, And Cycles) Edit Programme

& Set Machine Parameters/ Cutting Path.



Setting.

CNC Programming For CNC Lathe CNC

Programming For CNC Milling Workshop &


of 111






Demo On CNC Lathe & Milling Simulator

Programming For CNC Lathe & Milling






Exercises Programming And Machining On

CNC Lathe & Milling For Any One Exercise

From Programmed One

21 Revision

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Assignment

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

Class

work books

Final

Examination

20 Marks 30 Marks


of 111

regular intervals

as specified in

syllabus

detailed

programme.

& home

assignment

books

checked

before the

each

Assessment

s.

at the end of

Semester

covering

entire

syllabus of

the

Semester.

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Material Technology

Week

No.


1.

Study Of Crystal Systems Introduction: Types Of Crystal Systems.

Definition : Concept Of Classification Of

Crystal System. Concept Of Classification

Of

2.

Study Of Bravais Lattices Bravis Lattice. Principles :

Geometry Of Crystals. Geometry Of

Crystal Systems.

3.

Study Of Defects In Lattices Introduction Definition- Concept Of

Classification Of Imperfections. Principles -

Principle Of Point Imperfection, Surface

Imperfection

4. Study Of Stress Strain Diagram Introduction Definition: Concept Of Stress

Strain Curve. Principles: Principle Of

Hook’s Law. Procedure :Study The Stress

Strain Curve In Different Stages- Limit Of

Proportionality, Yield Point, Ultimate

Stress, Fracture Points

5. Study Of Hookes Law Introduction Definition: Concept Of Stress

Strain Curve. Principles: Principle Of

Hook’s Law. Procedure :Study The Stress

Strain Curve In Different Stages- Limit Of

Proportionality, Yield Point, Ultimate

Stress, Fracture Points

6 Introduction Definition - Concept Of

Applying Load Or Force, Principles Of

Hook’s Law.

7 Study Of Mechanical Properties Of

Materials Behavior Of Materials Under Applied


of 111

Force & Loads. Procedure- Study The

Elasticity Properties, Ductility

8 Study Of Elastic Deformation & Plastic

Deformation.

Concept Of Classification Of Deformation.

Principle Of Elastic Deformation, Plastic

Deformation.

9 To Draw The Curves Showing Elastic

Deformation.

Concept Of Deformation, Work Hardening

Or Strain Hardening, Recovery,

Recrystallization & Grain Growth.

10 To Draw The Curves Showing Plastic

Deformation.

Principle Of Work Hardening, Principle Of

Recovery, Recrystallization & Grain

Growth.

11 To Draw The Stress Strain Curve Showing

The Work Hardening And The Three

Stages Of Work Hardening.

To Draw The Curve Showing The Effect Of

Recovery, Recrystallization And Grain

Growth On Materials Properties.

Concept Of Recovery & Grain Growth,

Cold Working.

12 To Draw The Figures Showing Thr

Transformation Of One Form Of Matter

Into Another With The Absorbtion Of Heat.

To Draw The Curve Showing Various

Types Of Heat Of Transformation.

Concept Of Specific Heat, Concept Of

Heat Transformation, Concept Of Thermal

Conductivity, Concept Of Free Electrons.

Principles Of Heat Transfer & Thermal

Conductivity.

13 To Draw The Magnetic Hysteresis And

The Alignment Of Magnetic Moments In

Different Types Of Magnetic Materials.

Classification Of Magnetic Materials In 1.

Diamagnetic, 2. Paramagnetic, 3.

Ferromagnetic, 4. Anti Ferromagnetic, 5.

Ferromagnetic Principle Of Magnetic

Hystersis.

14 To Draw The Magnetic Hysteresis And

The Alignment Of Magnetic Moments In

Different Types Of Magnetic Materials.

Classification Of Magnetic Materials In 1.

Diamagnetic, 2. Paramagnetic, 3.

Ferromagnetic, 4. Anti Ferromagnetic, 5.

Ferromagnetic


of 111

15 To Draw The Band Structure For

Conductors, Semiconductors And

Insulators.

To Draw The Curve Showing The

Variation Of Resistivity And Conductivity

With Temperature For Conducting

Materials.

Concept Of Electrical Resistivity &

Concept Of Conductivity. Principle Of

Conductor, Principle Of Semiconductor&

Principle Of Insulator.

16 To Draw The Different Sketches Showing

Different Types Of Cast Iron.

Concept Of Cast Lron & Alloy Cast Iron,

Concept Of Machaniability, Castability &

Formability. Principle Of Alloy Cast Iron,

Grey Cast Iron, Malleable Cast Iron,

Nodular Cast Iron, White Cast Iron &

Principle Of Te

17 To Understand The Effect Of Various

Types Of Alloying Elements In Steel.

Concept Of Plain Carbon Steel, Alloy Steel

& Tool Steels Principles Of Plain Carbon,

Medium Carbon, High Carbon Steels &

Principles Of Various Alloy Steels & Tool

Steels.

18 To Designate The Steels Being Used For

Tools And Dies With Commercial Aspects.

Introduction To Standard Tables &

Catalogs. Concept Of Standards, Concept

Of Designation Of Steels & Concept Of

Commercial Aspect. Principles Of

Standards, Principles Of Designating The

Steel & Principles Of Select

19 Tensile Test, Compression Test & Shear

Test. Concept Of Ductility, Toughness, Elastic

20 Study Of Penetration Test , Ultrasonic Test

& Magnetic Particle Method.

Concept Of Nondestructive Test, Concept

Of Magnetic Particle Testing, Concept Of

Penetrating Testing & Concept Of

Ultrasonic Testing. Principle Of Magnetic

Particle Method, Principle Of Penetrating

Test

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Auto Cad

Week

No.


1.

Practice – Open Auto Cad Software & Get

Aware With The Environment Of It. Introduction To – Auto Cad

2.

Information About Software & Hardware Capability Of Auto Cad Documentation

Quick Tour Accessing Documentation

Concept Of Hardware & Software

3.

Practice Of Said Topics Starting Autocad Setting Up New

Drawing, Templates Getting Help Autocad

& Interface

4. Practice Of Accessing Command

Correcting Mistakes Refreshing Screen

Display, Opening & Saving Existing File &

Function Keys Setting New Drawing

Accessing Command Correcting Mistakes

Refreshing Screen Display, Opening &

Saving Existing File & Function Keys

Setting New Drawing

5. Practice Drawing Line Objects - Line, Poly

Line, Multi Line, Rectangle & Polygons

Co-Ordinates System - Cartesian, Polar,

Absolute & Incremental Coordinate

System Drawing Line Objects - Line, Poly

Line, Multi Line, Rectangle & Polygons

6 Practice Drawing Curve Objects – Circle,

Arc, Ellipse

Drawing Curve Objects – Circle, Arc,

Ellipse

7 Practice Creating Solid Filled Areas-

Regions, Hatch, Dot-Nut, Dd Type

Creating Solid Filled Areas- Regions,

Hatch, Dot-Nut, Dd Type

8 Practice Working With Named Objects -

Selecting Objects, Editing Objects

Working With Named Objects - Selecting

Objects, Editing Objects

9 Practice Of Matching Properties, Copy,

Move, Erase, Resize, Insert Breaks

Using The Object Properties - Matching

Properties, Copy, Move, Erase, Resize,

Insert Breaks

10 Practice Rotate, Chamfer, Fillet, Offset,

Align, Trim, Extend, Array, Mirror, Stretch,

Grip, Lengthen, Scale

Rotate, Chamfer, Fillet, Offset, Align, Trim,

Extend, Array, Mirror, Stretch, Grip,

Lengthen, Scale


of 111

11 Practice On Said Topics Aadjusting Snap & Grid Alignment Using

Ortho Modes Snapping Geometric Points,

Using Point Filters

12 Practice On Drawing Construction Lines,

Calculating Points And Values

Using Tracking Specifying The

Measurement & Division Drawing

Construction Lines, Calculating Points And

Values

13 Practice On Zoom & Pan Zoom & Pan Arial & Dd View

14 Practice On Layers Creating & Managing Layers Assigning

Colour Line Types To Layers Changing

Properties Matching Properties

15 Practice On Text Mirror Text, Arc Text Dd

Edit

Text Styles Text, D Text & G Text Multiline

Text Mirror Text, Arc Text Dd Edit,

16 Practice On Modify Dimensions Create

Dimensions

Dd Modify Dimensioning Concepts

Creating Dimensions

17 Practice On Editing Dimensions Creating

Dimension Styles

Editing Dimensions Creating Dimension

Styles

18 Practice On Geometric Tolerances Adding Geometric Tolerances

19 Practice On Said Commands Word Block

Insert, Modify Insert

Attribute Definition Dd Attribute Dd Edit

Block Word Block Insert, Modify Insert

20 Paper Space Model Space View Ports ,Mv

Setup Plot Configuration Customizing Auto

Cad

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

FOURTH SEMESTER:

COURSE DETAILS



of 111


Fourth Semester


Tool And Die Parts Manufacturing

Week

No.


1.

Produce Press Tool, Mould, Jigs & Fixture

Parts To Specification.

2.

Align & Assemble Press Tool To Functional

& Quality Requirements.

3.

Monitor / Supervise Machining Of Parts.

4. Prepare & Present Press Tool Performance

Report.

Prepare & Present Press Tool Performance

Report.

5. Plan Material & Parts. Plan & Optimize

Resource Plans.

Plan Material & Parts. Plan & Optimize

Resource Plans.

6 Plan Technological Sequence, Machining

Data. Collect & Record Customers’

Requirements

Plan Technological Sequence, Machining

Data. Collect & Record Customers’

Requirements

7 Collect Data And Formats Used From Ppc Collect Data And Formats Used From Ppc

8 Plan And Optimize Resource Plan Plan And Optimize Resource Plan

9 Schedule Work And Coordinate With

Ppc/Prod.

Schedule Work And Coordinate With

Ppc/Prod.

10 Numbering And Lettering. Calculation Of

Ratio And Proportions. Ability To Check

The Cutting Efficiency Of Tool.

Numbering And Lettering. Calculation Of



11 Numbering And Lettering. Calculation Of



Numbering And Lettering. Calculation Of



12 Detection, Remedy, Prevention &

Interaction Of Errors. Single Lip Cutter

Grinding As Per Drawing.

13 Detection, Remedy, Prevention &


of 111

Interaction Of Errors. Single Lip Cutter

Grinding As Per Drawing.

14 Making & Cutting Straight & Curved Lines.

Making Out & Manual Cutting Of

Development / Projections. Plan & Prepare

For Cold Forming Process.

15 Manual Bending & Folding Of

Developments. Bend Sheet Metal To Given

/ Planed Quality Criteria. Joining Sheet

Metal By Seaming & Riveting.

16 Longitudinal Facing, Chamfering, Step

Turning, Using 4-Jaw Chuck

17 Centering, Drilling, Reaming, Boring, And

Tapping.

Make Correction Of Specification To The

Quality Criteria.

18 Balance Grinding Wheels.

Dress Grinding Wheels.

De-Magnetize Components.

19 Flat Surface Grinding, Step Grinding, Angle

Grinding By Sine Vice.

Fit Parts To Given / Planned Quality

Criteria

20 Balance Grinding Wheels.

Dress Grinding Wheels.

De-Magnetize Components.

Flat Surface Grinding, Step Grinding, Angle

Grinding By Sine Vice.

Fit Parts To Given / Planned Quality

Criteria

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Entrepreneurship Development

Week

No.


1.

Introduction

2.

Entrepreneurship

3.

Opportunity Innovations

4. Characteristics Of Entrepreneurs The

Unexpected Success Failure

5. The Incongruity Innovations Based On

Process Need.

6 Change In Industrial Structure Or Market

Structure Demographics

7 Changes In Perception Mood And Means

New Knowledge Scientific And Non-

Scientific

8 Project To Be Undertaken In A Group Of 3

To 4 Persons Per Group

Discussion For Sources

9 Different Techniques To Used For

Information Gathering For The Related

Project

Information Gathering Techniques

10 Carry Out The Business To Be Achieved

From The Selected Project

Identification Of Product Or Services For

Getting Business

11 Actual Industries To Be Visited For The

Project / Job Related Information

Industries To Be Surveyed

12 Market Survey To Be Done For The

Proposed Product

Principles Of Market Survey

13 Demand In The Market, Need Of The

Product, Cost Comparison With Other

Similar Products

Analysis Of Survey Data & Product Service

Design


of 111

14 Project Format, System To Be Done System Concept And Project Format.

Based On Job Design For Manufacturing

Product Or Creating Service Capability

15 All The Information About The Project ,

Product , Survey To Be Collected At One

Place In A Project Report Format & To Be

Presented In Front Of The Committee In A

Group

System Concept

16 Project Formats

17 Job Design

18 Space Equipment’s

19 Human Resources Financial Resources

20 Project Report Writing Procedure For

Submitting Project Report To The Firm

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Tool Room Machine Maintenance


1.

Tool Room Machine Maintenance – Brief

Concept & Its Meaning.


Concept & Its Meaning.

2.

Tool Room Machine Maintenance Types &

Its Advantages.

Tool Room Machine Maintenance Types &

Its Advantages.

3.


Concept & Its Meaning. Types & Its

Advantages.



Advantages.

4. Assignment On: Wear In Machines & Their

Causes- Mechanical Wear & Corrosive

Wear. Defects Due To Wear In The

Equipment

Too Room Machine Maintenance – Brief


Advantages.

5. Assignment On: Wear In Machines & Their

Causes- Mechanical Wear & Corrosive

Wear. Defects Due To Wear In The

Equipment

Wear In Machines & Their Causes-

Mechanical Wear & Corrosive Wear.

Defects Due To Wear In The Equipment.

6 Assignment On: Service Of Machine Parts

By Welding, Electroplating, Metal Spraying,

Iron Lining, Adhesive Bonding.

Increasing Service Life Of Equipment

Surface Roughness Vs Long Life

7 Assignment On: Functions Of Maintenance

Departments. Maintenance Organization.

A Brief Concept Of Important Process

Applied For Increasing Service Life Of

Equipment Such As Riling, Heat Treatment,

Electro Machining Methods, Use Of

Compensating Elements.

8 Assignment: Tool Room Preventive

Maintenance – Advantages, Inspection &

Scheduling, Routine

Proper Lubrication And Use Of Corrosive

Resistance Coatings. Brief Description Of

Service Of Machine Parts By Welding,

Electroplating, Metal Spraying, Iron Lining,

Adhesive Bonding. Consideration While

Selecting A Method Of Recovery.

9 Assignment: Hydraulic Devices Used In

Machine Tools.

Need Of Organization. Functions Of

Maintenance Departments. Maintenance

Organization.


of 111

10 Practical On : Maintenance &

Reconditioning Of A Few Hand Tools Such

As Marking Tools, Chisel, Lathe Tool Drills

Files Etc

Tool Room Preventive Maintenance –

Advantages, Inspection & Scheduling,

Routine Servicing & And Schedule Repair.

11 Assignment: Types Of Lubricants And Their

Specifications.

Types Of Maintenance Servicing Concept.

Periodic Maintenance Checks.

12 Assignment: Types Of Lubricants And Their

Specifications.

Hydraulic Devices Used In Machine Tools.

Standard Tests For Fault Finding In

Surfaces.

Restoring Different Parts Of A Lathe

13 Assignment: Working Of Gravity Feed,

Force Feed, and Lubrication Practices For

Machine Tools.

Schedule Of Maintenance Of Machine

Tools Such As Lathes, Drilling Machines,

Milling Machines & Presses.

14 Assignment: Working Of Gravity Feed,

Force Feed, and Lubrication Practices For

Machine Tools.

Maintenance & Reconditioning Of A Few

Hand Tools Such As Marking Tools, Chisel,

Lathe Tool Drills Files Etc.

15 Safety On Power Hacksaw, Band Saw,

Drilling Machine, Lathe, Shaper, Milling

Machine, Surface & Cylindrical Grinders.

Lubrication Principle,Types Of Lubricants

And Their Specifications.

16 Safety On Power Hacksaw, Band Saw,

Drilling Machine, Lathe, Shaper, Milling

Machine, Surface & Cylindrical Grinders.

Principles Of Working Of Gravity Feed,

Force Feed, Lubrication Practices For

Machine Tools.

17 Assignment On: Hygiene – Industrial

Hygiene, Personal Hygiene.

Definition And Importance, Analysis Of

Accident. Prevention Rules Of Accidents

18 Assignment On: Hygiene – Industrial

Hygiene, Personal Hygiene.

General Safety Devices Used On Machines

Safety On Tool Room Machines Such

Power Hacksaw, Band Saw, Drilling

Machine, Lathe, Shaper, Milling Machine,

Surface & Cylindrical Grinders.

19 Assignment On : General Safety Rules And

Precautions To Be Followed In Material

Handling & First Aid

Guarding If Machines- Introduction, Basic

Requirements, Types Of Guards, Principle

Of Safe Machine Design. Hygiene –

Industrial Hygiene, Personal Hygiene.


of 111

20 Assignment On : General Safety Rules And

Precautions To Be Followed In Material

Handling & First Aid

General Safety Rules And Precautions To

Be Filled In Material Handling, Working Of

Machine. Knowledge Of First Aid.

21 Revision

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100

Marks

Minimum Pass Marks


al

Semester

Internal

Assessment

Internal

Assignments,

Attendance &

Discipline

Semester

Examination

(30 Marks – 1

Hour Duration)

(10 Marks) (60 Marks – 3

Hrs Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class work

books & home

assignment

books checked

before the

each

Assessments.

Final

Examination at

the end of

Semester

covering entire

syllabus of the

Semester.

20

Marks

30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average of

best of two

assignments to

be considered

for final

Sessional

marks.

Student is

eligible to write

in final exam

only after

obtaining

minimum

Sessional

Marks.


of 111

CNC Programming & Machining


1.

Determine Shape Dimensions & Material Of

The Electrodes Pre-Machine Electrode To

Specifications Fine Finish Electrode By





Knowledge



Machining

General Study And Discussion On

Production Processes Use Of Conventional

& Non-Conventional Machines Various

Controls On CNC Machines.

2.








Knowledge



Machining

General Study And Discussion On

Production Processes Use Of Conventional

& Non-Conventional Machines Various

Controls On CNC Machines.

3.








Technology

Conventional Vs CNC Machine Tool



Milling Simulator

4. Determine Shape Dimensions & Material Of

The Electrodes

Pre-Machine Electrode To Specifications

Fine Finish Electrode By Polishing &

Machine Operations To Given / Planned

Quality Criteria.

Apply In Process Inspection & Testing

Procedures.


Technology

Conventional Vs CNC Machine Tool



Milling Simulator


of 111

5. Check Electric Media. Set Machine Data


Electrode

Co-Ordinate System On CNC Machine

Tools

Nc Mathematics Zero & Reference Points

On.



Electrode

CNC Machine Tools Numeric Controls On

CNC Machine Tools



Electrode

Tool Compensation Values For CNC

Machining. Path Measuring Systems


Operations.


Simulator

9 Apply In-Process Inspection & Testing

Procedure.

CNC Tool System For Turning & Milling

Structure & Application Of Lathe Tools For

CNC Machining Structure

10 Correction Of Tasks/Task Elements Not

Conforming To The Specifications & Quality

Criteria.

CNC Machining Calculation Of

Technological Data For CNC Machining

CNC Clamping Systems Workshop &

Demo On






Setting.

Codes & Cycles For CNC Lathe

Programming




Codes & Cycles For CNC Milling

Programming





Simulator




Work Organization And Flows Of Manual

Nc Programming Nc Programming Basics

Introduction Into Manual Nc Programming.

Nc Programming Workshop & Demo On


of 111

CNC Lathe & Milling Simulator Manual Nc

Programming Turning CNC Programming

Turning

13 Setting Of Machine Condition & Simulate


Setting.

CNC Programming For CNC Lathe




Check Of Machine Set Up.

Handling Of Data Input & Output Devices

CNC Programming For CNC Milling


Simulator






Exercises

16 Handling Of Data Input & Output Devices Programming And Machining On CNC

Lathe & Milling For Any One Exercise From

Programmed One





CNC Programming For CNC Milling


Simulator


Operations.


Exercises

19 Apply In-Process Inspection & Testing

Procedure

Programming And Machining On CNC

Lathe & Milling For Any One Exercise From

Programmed One

20 Correction Of Tasks/Task Elements Not

Conforming To The Specifications & Quality

Criteria.

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Hydraulics & Pneumatics

Week

No.


1.

Study & Observe The Application Of

Pneumatics In Our Production Center.

Study & Observe The Hydraulics &

Pneumatics Lab’s Work Station.

Study Through Interactive C D’s And Video

Introduction Pneumatics & Hydraulics –

Types, Advantages, Disadvantages &

Applications.

Basic Terminology Related To Pneumatic

System

Pressure, Pressure Head, Pressure Drop,

Force, Power, Work,

2.

How The Properties Of Air Are Useful For

Different Applications Of Pneumatics.

Discussion / Measurement Of Pressure,

Force Etc.

Flow Through Pipes Expansion And

Compression Of Gases.

Gas Laws – Boyles, Charles, Pascal’s &

Pressure Laws. General Gas Equation,

Transmission Of Force By Fluids.

3.

How The Air Is Generated And Distributed

To The Pneumatic System? Study And

Observation Of Air Generation Equipments.

General Layout Of Pneumatic System ( Air

Generation & Distribution System )

Structure & Signal Flow & Elements Of

Pneumatic System.

4. How The Pneumatic Power Is Generated

And Supply To The Hydraulic System.

Components & Their Functions Of

Pneumatic System.Compressors, Filters,

Receivers, Dryers, Lubricators &

Regulators.

5. Study & Observe The Dc, Pc Valves In

Hydraulics Lab.

Connect The Valves In The Circuit & Check

The Function With Guidance Of Trainers.

Types Of Valves & Their Functions.

Direction Control, Non Return, Flow,

6 Study & Observe The Functions Of Non

Return Valves, Flow Control Valves, Two

Pressure Valve, Shuttle Valve, Quick

Exhaust Valve, Combination Valve.

Study Through C D’s, Videos, Connect The

Valve In The Circuit And Check The

Pressure Control & Combination Valves.


of 111

Function With Guidance Of Trainers.

7 Study And Observe The Linear And Rotary

Motion Actuators In Hydraulics &

Pneumatics Lab.

Various Types Of Actuators - Linear &

Rotary

8 Each Student Should Complete Min. 10

Exercises In Pneumatics Work Book Tp

101

Basic Pneumatics Circuit Design &

Execution



101


Execution



101


Execution



101


Execution

12 How The Properties Of Fluid (Oils) Are

Useful For Different Applications Of

Hydraulic System?

Basic Terminology Related To Hydraulic

System

Density / Mass Density, Specific Volume,

Specific Weight / Weight Density,

13 How The Properties Of Fluid (Oils) Are

Useful For Different Applications Of

Hydraulic System?

Specific Gravity, Viscosity, Compressibility,

Surface Tension & Capillarity. Types Of

Fluids & Fluid Flow.

14 How The Hydraulic Power Is Generated


General Layout, Components & Their

Functions.

Pump, Filter, Reservoir, And Cooler &

Heater.

15 How The Hydraulic Power Is Generated


General Layout, Components & Their

Functions.

Pump, Filter, Reservoir, And Cooler &

Heater.

16 Hydraulic Devices Hydraulic Press,

Accumulator, Lift, Crane &Coupling.

17 Each Student Should Complete Min. 10 Basic Hydraulics Circuit Design &


of 111

Exercises In Hydraulics Work Book Tp 501 Execution


Exercises In Hydraulics Work Book Tp 501

Basic Hydraulics Circuit Design &

Execution




Execution




Execution

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Material Technology

Week

No.


1.

Discuss Practical Applications Of

Aluminium & Its Alloys

Introduction And Characteristics Of

Aluminium

Properties Of Al Alloys Effect Of Alloying

Elements In Alumininium Uses Of

Aluminium And Its Alloys

2.


Aluminium & Its Alloys

Classification Of Aluminium Alloys Heat

Treatment Of Aluminium Properties Of

Magnesium

3.


Magnesium

Properties And Application Of Magnesium

Alloys

Various Type Of Magnesium Alloys

4. Discuss Practical Applications Of Zinc Properties Of Zinc Application Of Zinc Zinc

Alloys

5. Discuss Practical Applications Of Lead Properties Of Lead Use And Application Of

Lead

Available Form Of Lead Lead Alloys

6 Discuss Practical Applications Of Copper Main Grades Of Raw Copper Properties Of

Copper

Application Of Copper

7 Discuss Practical Applications Of Brass Effects Of Alloying Elements In Copper,

Copper Alloys Classification Of Copper

Alloys Brass

8 Discuss Practical Applications Of Bronze Bronze Gun Metal Bearing Material

9 Discuss Practical Applications Of Tin Properties Of Tin Tin Alloys

10 Discuss Practical Applications Of Nickel Properties Of Nickel Use Of Nickel Various

Type Of Nickel Alloys

11 Identify The Ceramic Materials Available In

The Market

Properties Of Ceramic Materials Various

Type Of Ceramics And Their Properties

Introduction Of Refractories

12 Applications Of Refractories Properties Of Refractories Classification Of


of 111

Refractories Consumer Of Refractories

13 Applications Of Different Types Of

Polymers In Day To Day Life

Characteristics Of Polymer Modification In

Properties Of Polymers By Addities

Polymerization

14 Identify The Plastic Product Material &

Applications

Classification Of Polymer Thermoplastics

Commercial Thermoplastics

15 Difference Between Thermosetting And

Thermoplastic. Thermosetting System

Commercial Thermosetting Plastics

Elastomers Special Polymeric Products

16 Discuss How Composite Materials Are

Finding Applications In Different Fields

Classification Different Type Of Composites

Protective Coatings

17 Corrosion Causes, Effects 7 Ticks To Avoid

It.

Factors Influencing Corrosion

Type Of Corrosion Mechanism Of

Corrosion

Corrosion Testing Oxidation Corrosion And

Prevention

18 Application Of Powder Metallurgy

Advantages Of Powder Metallurgy

Disadvantages And Limitation Of Powder

Metallurgy

19 Process Description Secondary Operations

Powder Metallurgy And Fabrication

20 Introduction

Recycling Of Iron And Steel Scrap

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour

Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments

at regular

intervals as

specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments

to be

considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Heat Treatment

Week

No.


1.

Visit To Igtr H/T Department.

Description & Application Of Heat

Treatment.

2.

Difference Between Hardened & Non-

Hardened Material.

Definition & Types Of Solutions With

Example. Description & Application Of Iron-

Carbon Diagram. Classification Of Phases.

3.

Setting Of Temperature According To

Material

Definition & Types Of Solutions With

Example.

Description & Application Of Iron-Carbon

Diagram. Classification Of Phases.

4. Write The Procedure For Hardening Of

Plain Carbon Steel.

Allotropy Of Iron. Micro Constituents Of Iron

& Carbon System.

5. Recognition Of Different Structure Of

Materials.

Description & Application Of Hypo, Hyper &

Eutectoid Steel. Classification Of Steels On

The Basis Of Micro Constituents.

6 Recognition Of Different Structure Of

Materials.

Description & Application Of Hypo, Hyper &

Eutectoid Steel. Classification Of Steels On

The Basis Of Micro Constituents.

7 Study Of Hardness Variation During

Different Process.

Description & Application Of T.T.T Curve.

Principles Of Heating & Cooling The Steel

To Obtain Desired Mechanical Properties

8 Study Of Hardness Variation During

Different Process

Description & Application Of Different

Processes Of Heat Treatment. Description

& Effects Of Annealing, Normalizing,

Hardening, Tempering,

9 Study Of Hardening Process Of Plain

Carbon Steel & Recognition Of Plain

Carbon Steel.

Use, Application & Types Of Appropriate

Quenching Media

10 Study Of Hardening Process Of Plain

Carbon Steel & Recognition Of Plain

Carbon Steel.

Description & Application Of Thermo

Chemical Treatment - Nitriding,

Carburizing, Carbonitriding, Cyaniding Etc.


of 111

11 Uses Of Different Quenching Media For

Different Tool Steels

Description & Application Of Plain Carbon

Steel.

Mechanical Properties Of Plain Carbon

Steel.

12 Uses Of Different Quenching Media For

Different Tool Steels

Description & Application Of Tool Steel In

Tool Die Parts.

13 Procedure Of Measurement Of Depth Of

Hardness. (Jomny Test)

Use & Application Of H/T Process To

Change The Mechanical Properties To

Desired Level

14 Procedure Of Measurement Of Depth Of

Hardness. (Jomny Test)

Classification, Description & Application Of

Different Types Of Cast Iron.

15 Selection Of Furnaces Of Different Types

Of Steels.

Types Of Heat Treatment Process Are

Applicable To Cast Iron.

16 Observation Of Various Defects Of Material

After Heat Treatment.

Description & Application Of Furnaces.

Different Types Of Furnaces.

17 Study The Methods For Disposal Of

Consumables. & Observe The Precautions

To Be Taken During Heat Treatment

Process Regarding Health & Personal

Safety

Use & Application For Selection Of

Appropriate Furnace Atmosphere – Neutral

Atmosphere, Gaseous Atmosphere.

18 Study The Application Of Various Surface

Treatment Processes

Use & Application For Selection Of

Appropriate Furnace Atmosphere – Neutral

Atmosphere, Gaseous Atmosphere.


Treatment Processes

Prevention & Causes Of Defects.


Treatment Processes

Disposal Of Consumables In Heat

Treatment & Health Hazards.

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Fundamental Of Tool Engineering

Week

No.


1.

Geometrical Characteristics Geometrical

Tolerances Dimensioning Methods

Introduction To Tooling - Jigs & Fixtures·

Definition, Elements Of Jig & Fixture

Differences & Applications Of J & F ·

Common & Special Principles For Jig &

Fixtures

2.

Locating Methods & Devices-Practical

Exercise Pins & Buttons, Diamond

Locators, Rest Pads, V Locators, Nesting

Locators, Profile Locators,

Degrees Of Freedom Definition Of Location

Principles Of Location Classification Of

Locating Methods

3.

Adjustable Locator Indexing Devices

Nesting Locators Profile Locators

Adjustable Locators

Two Pin Location Diamond Location, V-

Location

Purpose Classification

4. Strap Clamps, Screw Clamps, Quick Acting

Clamps, Power Clamping

Methods Of Prevention Of Rotation Of Jig

Bushes

Drilling On Non-Perpendicular Surfaces

Material And Heat Treatment Pre-

Requisites For Clamping

Classification, Differences Between Rigid

And Flexible Clamping

5. Nonstandard Clamping Element &

Clamping Methods Non Mechanical

Clamps, Power Clamps

Types Of Turning Fixtures & Milling

Fixtures

Elements Of A Turning Fixture & Milling

Fixture

6 Press Fit Bushes, Linear & Wearing,

Renewable Bushes, Slip Bushes, Threaded

Bushes, Special Bushes

Definition, Purpose· Classification On The

Basis Of Use Classification On The Basis

Of Accuracy

7 Features Of Gage Taylor’s Principle·

Materials Used For Gages, Sub – Zero

Treatment·


of 111

Gage Wear And Manufacturing Tolerances

8 Study & Select Standard Press Tool Parts.

Draw The Standard Press Tool Parts.

Introduction: Use Of Press Tools,

Different Component Produced In Press

Tool

Characteristics Of Edges In Shearing

Presses And Tool Drawings To Produce

Components From Sheet Material For

Mass Production.

9 Study And Select Die Sets From Standard

Catalogues. Draw The Assembly And

Details Of Die Sets

Use And Application Of Press Tool Cutting

Operations Principle Of Shearing, Cutting

Clearance, Angular Clearance,

Land Classification Of Cutting & Non

Cutting Operations. Relation Between

Pierce Part / Slug And Shearing Operation.

10 Study & Select The Various Standard

Elements Used In Press Tool Design. Draw

The Standard Elements & Their

Representation From The Catalogues &

Standards

Introduction: Use And Application Of

Different Elements In A Typical Press Tool.

Typical Press Tools & Their Parts. -Cutting

Operations, Non-Cutting Operations·

11 Use The Concept Drawing .Draw The

Assembly And Detailed Drawings Of Press

Tools As Per Norms

Material Used For Different Elements,

Design In Brief

12 Study And Select Die Sets Standard

Catalogues. Draw The Assembly And

Details Of Press Tools

Introduction: Use And Application Of Types

Of Press Tools Principle Of Progressive,

Inverted Dies & Compound Dies

13 Study The Data Sheet & Work Sheet.

Prepare Bill Of Material.

Material Specification, Press Tool

Specification

Press Specification For Tool Design

14 Study & Select Standard Mould Parts.

Draw The Standard Mould Parts.

Molding Machine Tool Drawings To

Produce Plastic Components In Mass

Production.

15 Draw The Assembly And Details Of Mould

Housing / Bases.

Plastic Materials, Thermoplastics, Thermo

Set Plastics, Properties Applications In The

Industry

16 Draw The Standard Elements & Their Use And Application Of Moulding


of 111

Representation From The Catalogues &

Standards

Processes·

Briefly Explain Different Moulding

Processes:

17 Use The Concept Drawing .Draw The

Assembly And Detailed Drawings Of Mould

As Per Norms

Injection Moulding, Compression Moulding,

Transfer Moulding Etc.

18 Draw The Assembly And Details Of Mould

Housing / Bases.

Use And Application Of Different Elements

In A Typical Mould·

19 Use The Data Book, Standards For

Optimum Selection Of Design Parameters.

Material Used For Different Elements,

Explain The Design In Brief

20 Study The Data Sheet & Work Sheet.

Prepare Bill Of Material.

Material Moulding Machine Specification

For Tool Design Mould Specification For

Tool Design

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


of 111

Master Cam

Week

No.


1.

Practice – Open Master Cam Software &

Get Aware With The Environment Of It.

Introduction To Course Profile Of Cad Cam,

Scope Of Master Cam Software

Required Hardware & Software

High End & Low End Software Environment

: Menu Functions, Graphic Area & File

Saving

2.

Exercise Creation Of Basic Geometry·

Point, Line & Rectangle

Creation Of Basic Geometry· Point, Line &

Rectangle

3.

Exercise Creation Of Basic Geometry : Arc

,Ellipse ,Helix Spline, Polygon

Creation Of Basic Geometry : Arc ,Ellipse

,Helix Spline, Polygon

4. Exercise Modify - Fillet, Chamfer, Trim,

Break, Join, Extend, Dragging Spline To

Arc Control Point L Nurbs Spline, Break

Drafting

Modify - Fillet, Chamfer, Trim, Break, Join,

Extend, Dragging Spline To Arc, Control

Point L Nurbs Spline, Break Drafting

5. Exercise Creating Groups / Masking Of

Entities / Assigning / Changing Colors.

Chain / Window / Area / Group / Delete /

Undelete / Undo

Selection Methods- Creating Groups /

Masking Of Entities / Assigning / Changing

Colors. Chain / Window / Area / Group /

Delete / Undelete / Undo

6 Exercise Grid / Clipboard / View Ports /

Shading / Hide/ Attributes

Misc. Screen Function - Grid / Clipboard /

View Ports / Shading / Hide/ Attributes

7 Exercise Creation / Renaming / Switching

Between Levels / Main Level & Visible

Level

Levels -Creation / Renaming / Switching

Between Levels / Main Level & Visible

Level

8 Exercise Transformation Of Object-Mirror,

Rotate

Transformation Of Object-Mirror, Rotate

9 Exercise Transformation Of Object-Scale

Transformation Of Object-Scale

10 Exercise Geometric Views, Construction

Planes / Construction Depth Z Level

Setting.

Plane Concepts: Geometric Views,

Construction Planes / Construction Depth Z

Level Setting.


of 111

11 Exercise Wireframe Modelling Wireframe Modelling : 3d Wireframe,

Normal / Entity / Rotated /Named /Number

– Exercise

12 Exercise Surface Terminology Surface Terminology, Types, Creating Of

Surfaces. Lofts, Ruled, Revolved,

13 Exercise Modification Of Surfaces Modification Of Surfaces - Editing Of

Surfaces Offsetting / Trimming / Extending

14 Exercise Creating Drafting Creating Drafting : Dimensions/ Drafting

Note/ Freestanding Witness / Leader Lines

/ Attributes / Editing Drafting Text/

Creating Hatch /Smart Mode / Function To

Create A Layout Of Different Part Views/

Layout View Selection / Dimensioning

15 Exercise CNC Control Basics, &

Coordinate Systems ,Selection Of Tool,

Tool Parameters, Programme Manager

Concepts Of Machining : CNC Control

Basics, & Coordinate Systems ,Selection

Of Tool, Tool Parameters, Programme

Manager

16 Exercise Creation Of 2d Tool Path Creation Of 2d Tool Path: Contour / Facing

/ Pocket. Compensations, Drilling

Parameters

17 Exercise Creation Of 3d Tool Path 3d Contour Machining Surface Roughing

Methods.- Pocket / Parallel For 3d

Surfaces And Solids

18 Job Machining On CNC Milling Machine

Dmu 50 T

3d Machining Surface Roughing Methods.-

Radial/ Plunge / Contour / Flow line/ Rest

Mill For 3d Surfaces And Solids / Using

Drive And Check Surfaces And Related

Parameters - Plunge And Retract Moves

About Tool Containment Boundaries

19 Program Generation For Actual Machining /

Verification / Post Processing.

3d Machining Surface Finishing Methods :

Parallel Finish , Parallel Steep, Radial

Finish Tool paths For 3d Surface And

Solids, Contour, Shallow , Scallop Finish

Tool paths For 3d Surface And Solids


of 111

20 Post Processing : Generating NC / Nci Files

/ Editing NC Files / Verification And

Simulation - Backplot / Solid NC

Verification Of Material Cutting And

Simulation .Dnc Data I.E. NC Program

Transfer To Machine

3d Machining Surface Finishing Methods

: Project , Flow line, Pencil, Leftover, Tool

paths For 3d Surface And Solids, Using

Drive And Check Surfaces/ Solids And

Related Parameters - Plunge And Retract

Moves About Tool Containment

Boundaries

21 Revision


of 111

22

EXAMINATION SCHEME:


MARKS

TOTAL

MARKS

(100 Marks

Minimum Pass Marks


Internal

Assessment

Internal

Assignment

s,

Attendance

& Discipline

Semester

Examinatio

n

(30 Marks – 1

Hour Duration)


3 Hrs

Duration)

50% 50%

Three

Assessments at

regular intervals

as specified in

syllabus

detailed

programme.

Class

work books

& home

assignment

books

checked

before the

each

Assessment

s.

Final

Examination

at the end of

Semester

covering

entire

syllabus of

the

Semester.

20 Marks 30 Marks

Average of

best of two

assessments to

be considered

for final

Sessional

marks

Average

of best of

two

assignments

to be

considered

for final

Sessional

marks.

Student is

eligible to

write in final

exam only

after

obtaining

minimum

Sessional

Marks.


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CURRICULUM COMAPRISON

I.T.I. MACHINIST (DGET)

And

CERTIFICATE COURSE IN MACHNIST TOOL ROOM (IGTR)


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COMPARISION OF SYLLABUS OF IGTR & CSTRAI TRADES

SR.NO.

SUBJECT NAME

IGTR TRAD

E CSTRAI TRADES

CCMTR

TURNER

FITTER

MACHINIST

TOOL & DIE MAKE

R

MACHINIST

GRINDER

DRAFTSMAN

MECHANICAL

DURATION 2 YEARS

1 COMMUNICATION SKILL √ X X X X X X

2 SOCIOLOGY √ X X X X X X

3 ENTERPRENEURSHIP DEVELOPMENT

√ X √ X X X X

4 APPLIED MATHEMATICS √ √ √ √ √ √ √

5 APPLIED PHYSICS √ √ √ √ √ √ √

6 ENGINEERING DRAWING

√ √ √ √ √ √ √

7 APPLIED MECHANICS √ √ √ √ √ √ √

8 STRENGTH OF MATERIAL

√ X X X X X X

9 WORKSHOP PRACTICE √ √ √ √ √ √ X

10 WORKSHOP TECHNOLOGY

√ √ √ √ √ √ X

11 ADVANCED MACHINE TOOL TECHNOLOGY

√ X X X X X X

12 TOOL ROOM MACHINE MAINTENANCE

√ √ √ √ √ √ X

13 CNC TECHNOLOGY √ √ X √ X √ X

14 CNC PROGRAMMING √ √ X √ X √ X

15 CNC MACHINING √ √ X √ X √ X

16 METROLOGY √ √ √ √ √ √ X

17 HYDRAULICS & PNEUMATICS

√ X X X √ X X

18 CAD ( AUTOCAD ) √ X X X X X √

19 CAD / CAM (DELCAM ) √ X X X X X X

20 TOOL & DIE MAKING √ √ X √ √ √ X

21 TOOL & DIE PARTS MANUFACTURING

√ X X X √ X X

22 MATERIAL TECHNOLOGY

√ √ √ √ √ √ X

23 HEAT TREATMENT √ √ √ √ √ √ √

24 FUNDAMENTALS OF TOOL ENGG.

√ X X X X X X

25 OCCUPATIONAL HEALTH AND SAFETY

X √ √ √ √ √ X

26 BASIC ELECTRONICS X X √ X X √ X

27 BASIC ELECTRICAL X X √ √ √ √ X

28 DESIGN OF MOULDS X X X X √ X X

29 DESIGN OF PRESS TOOL

X X X X √ X X

30 JIGS AND FIXTURES X X X X √ X X

PERCENTAGES 96.67 50.00 46.67 53.33 60.00 53.33 20.00


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DETAILS OF CCMTR COURSE CONDUCTED BY IGTR, AURANGABAD FROM 1995

COURSE CCMTR - CERTIFICATE COURSE IN MACHINIST TOOL ROOM

DURATION 02 YEARS (FOUR SEMESTERS)

ENTRY

QUALIFICATION SSC PASS WITH MIN 60% MARKS

ADMISSION

PROCEDURE ON ALL INDIA BASIS THROUGH ENTRANCE EXAM ONLY

REQUEST FOR NCTVT APPROVAL

msme tool room indo-german tool room...

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