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2015

INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA

CURRICULUM DOCUMENT FOR CERTIFICATE COURSE IN TOOL AND DIE MAKING

(CCTDM)

IGTR / DGET / CCTDM / CURRICULUM

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INDEX

PART

PARTICULARS

PAGE

NO.

I General Information 3

II Course information: Certificate Course in Tool and Die Making 4

III Curriculum Philosophy 5

IV Course Structure 9

V First Semester: Course Details 11

VI Second Semester: Course Details 30


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GENERAL INFORMATION

1. Name of the Trade : CERTIFICATE COURSE IN

TOOL AND DIE MAKING (CCTDM)

2. NCO Code No. :

3. Duration of Craftsmen Training : One year (Two semesters each of six months)

4. Power Norms : 3.7 Kw.

5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual]

6. Entry Qualification : Passed 10th Class with Science and Mathematics under 10+2 system of

Education or its equivalent

7.Trainees per unit : 20 (Max. Supernumeraries seats :5)

8a. Qualification for Instructor : Degree in Mechanical Engineering

From Recognized University with one year

Post qualification experience in the

Relevant field.

OR

Diploma in Mechanical Engineering from a

recognized board of technical education with

two year post qualification experience in the

relevant field.

.

Distribution of training on Hourly basis:

Total hours /week

Trade practical

Trade theory

Work shop Cal. &Sc.

Employability skills

Extra-curricular activity

48 Hours 32Hours 10 Hours 2 Hours 2 Hours 2 Hours


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COURSE INFORMATION

1. Introduction:

This course is meant for the candidates who aspire to become a

professional Tool and Die Maker

2. Terminal Competency/Deliverables:

After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.

1. Trainees will work as a Tool & Die Maker in industry 2. Trainees will work as a CNC Operator in industry 3. Trainees will be able to read drawing & details 4. Knowledge of material, tools and tool engineering 5. Knowledge of Technical English terms used in industry.

3. Employment opportunities:

On successful completion of this course, the candidates shall be gainfully

employed in the following industries:

1. Production & Manufacturing industries.

2. Automobile and allied industries

3. Service industries like road transportation and Railways.

4. Infrastructure and defense organizations

5. In public sector industries like BHEL, BEML, NTPC, etc and private

industries in India & abroad.

6. Self-employment

4. Further learning pathways:

On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.

On successful completion of the course trainees can opt for Diploma course.

On successful completion of the course trainees can opt for CITS course.


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CURRICULUM PHILOSOPHY

The Indo German Tool Room, Aurangabad has been introduced the rational process

of curriculum development. This rationale for the curriculum development is based

on the following basics:

1. The scientific principles embodied in Theories of Learning, Educational

Technology, curriculum development.

2. Social Surveys to identify the job description of a diploma holder in the Tool and

Die Making / using industry.

3. The contents design of the entire curriculum.

4. Resource requirement for implementing the curriculum.

While developing the curriculum, the following factors also taken into consideration

to the maximum extent possible.

- The vast experience obtained from

Centre Tool Room, Ludhiana

Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.

- The expectations of Industries.

The overview of design of curriculum process followed is given below:

- Aims & objectives of course have been derived from the job description.

- The curriculum areas are identified on the basis of aims and objectives of the

course.

- On identifying the curriculum areas, these are classified into discipline & non-

discipline subjects.

- Graphical structure of the contents of entire subjects is derived from the

subjects objectives and identifies its concepts, principles, procedures and

problems to be dealt with by the subject and its organisation designed to

achieve subject objective.

- Identified units & chapters from the graphical structure and the subject is

divided semester wise.

- The detail contents of each chapter derived linking to the subject objective.

Accordingly the trainer Guide 1 (Curriculum documents for subject level) has

been designed for all the subject areas.

In this syllabus, only the overall structure of the course with objectives,

Horizontal & Vertical organisation of subjects with time and the unit & chapter

level of each subject are given. The evolving approach to student’s evaluation

is also derived.


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THEORY AND PRACTICAL HOURS

TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 …..Hrs

TOTAL NO. OF HRS THEORY = 410 ……Hrs

TOTAL NO. OF HRS PRACTICE & LABS = 1920 … Hrs


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EDUCATIONAL OBJECTIVES

I. To Design & manufacture indicate Tools like Press Tools, Plastic Moulds,

Die Casting Dies, Jigs Fixtures & Gauges etc. independently by using

conventional, CAD/CAM & CNC Technologies.

II. To work as competent employee in industry and business

III. To set up an own enterprise

IV. The apply knowledge, skills & attitudes (core) through the relevant

Theoretical subjects needed to perform the above task effectively &

efficiently.

V. The individual development with sspecial emphasis on cultural values &

personality development.


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SYSTEMS APPROACH CHART

SKILLS VALUES

Liaison

Designing

Estimating

Production Planning

Independent skill in

operation of machines

Independent skills

Formative Evaluation

Summative Evaluation

Maintenance

Entrepreneurial

Social Skill

Personal Development

System Orientation

Customer Needs

Productivity

Employee welfare

Precise Communication

Quality

Safety

Environmental

protection

Inquisitiveness

Initiative

Innovativeness

Society needs

Personal development

STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM

OBJECTIVES

ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY

SUBJECT /

COURSE

MAPPING

Material Technology

Workshop Technology

Engg. Drawing

Engineering Metrology

Adv. Machine Tool Tech.

CNC Programming

Jigs & Fixtures

Press Tool

Plastic Mould

Workshop Ppractice,

Manufacturing of Tooling

parts.

CNC Machining

Communication skill, Working in

team and entrepreneurship through

blended learning.

Primarily – (social/person

context)

Independent operation of

machines

Orientation towards system

up gradation

Capable to manufacturin

Tooling parts .

-Career

development:

Start own Small

unit.Business

Move to Medium

& large industries

Move within the

organization

CURRICULUM OBJECTIVES.


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COURSE STRUCTURE

CERTIFICATE COURSE IN TOOL & DIE MAKING

IST Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours

Examination Scheme

Theory Practice

Theory Practice

Total

Marks Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1

ENGINEERING

DRAWING

(TH & PR)

40 120 40 20 60 30 0 0 0 0 100

2 WORKSHOP

PRACTICE 0 640 0 0 0 0 160 80 240 120 400

3

WORKSHOP

TECHNOLOGY

- I

80 0 40 20 60 30 0 0 0 0 100

4

ENGINEERING

METROLOGY -

I

40 0 40 20 60 30 0 0 0 0 100

5 MATERIAL

TECHNOLOGY 40 0 40 20 60 30 0 0 0 0 100

200 760 800


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1

CERTIFICATE COURSE IN TOOL& DIE MAKING

IIND Semester

Sr.

No.

Subject

code Subject Name

Teaching

Scheme/ No. of

Hours Examination Scheme

Theory Practice

Theory Practice

Total

Marks Sessional Semester

Exam

Sessional Semester

Exam

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

Max.

Marks

Min

to

pass

1

ADVANCE

MACHINE TOOL

TECHNOLOGY

40 - 40 20 60 30 0 0 0 0 100

2 CNC

PROGRAMMING 80 - 40 20 60 30 0 0 0 0 100

3

DESIGN OF

JIGS & FIXTURE

(TH.)

30 - 40 20 60 30 0 0 0 0 100

4

DESIGN OF

PRESS

TOOL(TH.)

30 - 40 20 60 30 0 0 0 0 100

5 DESIGN OF

MOULD (TH.) 30 - 40 20 60 30 0 0 0 0 100

6

DESIGN OF

JIGS & FIXTURE

(PR.)

- 50 0 0 0 0 40 20 60 30 100

7

DESIGN OF

PRESS TOOL

(PR.)

- 50 0 0 0 0 60 30 90 45 150

8 DESIGN OF

MOULD (PR.) - 50 0 0 0 0 60 30 90 45 150

9 WORKSHOP

PRACTICE - 300 0 0 0 0 160 80 240 120 400

10 CNC

MACHINING - 300 0 0 0 0 160 80 240 120 400

210 750 1700


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FIRST SEMESTER: COURSE DETAILS

CERTIFICATE COURSE IN TOOL & DIE MAKING TRADE


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ENGINEERING DRAWING (TH & PR)

WEEK No.

TRADE PRACTICAL TRADE THEORY

1 Drawing Sheets

Layout

Introduction and drawing sheet size

Drawing instruments, machines and

standard drawing sheets

Trimmed size of drawing sheet

2

Practice Exercises

Types Of Lines and Application Of

Lines

Line types

Line types & line thickness.

3

Practice Exercises on Scale

Procedure For Drawing the sketches

in

Full Scale, Reduced scale and

Enlarged scale

Scale

Types of scale (full, reduced, enlarged etc.)

Factors for choice of scale

Purpose, actual size, size of sheet

Bis norms

4

Practice Exercises on

Linear, Circular and Angular

dimensioning

Methods Of Dimensioning

Dimensioning

Types of dimensioning systems & their

application

Principles of dimensioning

Methods and indication of dimensioning

Procedure of dimensioning

Rules of dimensioning

5

Practice

Drafting process of Isometric Axis,

Lines, Planes and isometric scale.

Sketches on Isometric Projection

And Isometric Views

PICTORIAL PROJECTION /

ISOMETRIC PROJECTION.

Introduction To Isometric Projection.

Definition Of Isometric Projection (Axis,

Lines, Planes

Introduction & Definition Of Isometric views

Difference Between Isometric Projections &

Isometric Views

6

Practice

Drafting of isometric views and

Isometric Projection from different

orthographic views

PICTORIAL PROJECTION /

ISOMETRIC PROJECTION.

Introduction & Definition Of Isometric views

Difference Between Isometric Projections &


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Isometric Views

7

Drawing Exercises on Sectional

views

Full section

Half section

Offset section

SECTIONING

Types Of Sectioning & Their Application.

Importance Of Section Views & Their

Applications

Definition Of Section Views

Types Of Sections

Full section, Half section and Offset section

8

Drawing Exercises on

Removed section

Revolved section

Assembly sectioning

SECTIONING

Types Of Sectioning & Their Application.

Sectional Lines Assembly Sectioning

Procedure For Selecting & Drawing

Sectioning Views

9

Drawing exercises on

Geometrical tolerance and surface

finish symbols

Geometrical Dimensioning & Tolerances

Types Of Limits ,Fits, And Tolerance

Introduction Of Geometrical Tolerance

Symbols And Characteristics

Rule Of Geometrical Tolerances. Procedure

Of Drafting And Symbols.

11

Practice Exercises

Exercises On Oorthographic Projection

Of 1st & 3rd Quadrants

Points , Lines In Different Positions

Planes In Different Positions

Solids In Different Positions

Drawing the views by First Angle

Projection Method

ORTHOGRAPHIC PROJECTION

Introduction, Definition ,Importance and

Application of orthographic projection

Drafting methods of Orthographic Projection

FIRST ANGLE AND THIRD ANGLE

PROJECTION.

Recall The Concept Of Orthographic

Projection & Isometric Views.

Procedure For Conversion Of Isometric

Views To Orthographic Projection & Visa-

Versa

12

Practice Exercises

Exercises On Drawing the views by

First Angle Projection Method


FIRST ANGLE PROJECTION




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Versa

13

Practice Exercises


Third Angle Projection Method


THIRD ANGLE PROJECTION.

Recall The Concept Of Third angle

Projection



Versa

14

Practice


Third Angle Projection Method


THIRD ANGLE PROJECTION.

Recall The Concept Of Orthographic

Projection & Isometric Views.



Versa

15

Practice

Drawing the neat sketches with

standard proportions

Different types of Screw threads, Nuts

and Bolts

Taper Keys – Taper, Sunk Taper,

Saddle (Flat & Hollow), Round, Gib

Head Key & Taper Pin

ELEMENTS OF ASSEMBLY

Elements Of Temporary Joints, Permanent

Joints And Screw Threads, Bolts, Nuts,

Dowel, Washers, Springs,

Taper Keys – Taper, Sunk Taper, Saddle

(Flat & Hollow), Round, Gib Head Key &

Taper Pin

Different Types Of Keys, Proportions &

Applications

Method Of Construction Of Washers – Plain

& Chamfered

16

Practice

Drawing The Different Welded Joints

And Symbols

Elements of assembly - Welded joints and

types.

Introduction, definition and importance of

welding

Types of welded joints and symbols

Drawing and dimensioning of different joints.

17 Practice

Different Types Of Assembly Drawing.

Assembly and detail drawing

Introduction. Definition and importance of


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Detail Part Drawing & Preparation Of

Bill Of Materials

Assembly and detail drawing.

Different Types of assembly drawings

Sequence To Prepare Assembly Drawing

and Detail Drawing

18

Practice

Different Types Of Assembly Drawing.

Detail Part Drawing & Preparation Of

Bill Of Materials


Introduction. Assembly and detail drawing of

machined parts

Sequence To Prepare Assembly Drawing

Detail Drawing

19

Practice

Assembly & Detail Drawing Types Of

Assembly Drawing


Detail drawing, title block, and bill of

material.

20

Practice

Part Drawing Points To Be

Incorporated, Symbols & Abbreviations

Making

Part Drawing


Detail drawing, title block, and bill of

material.

21 REVISION

EXAMINATION SCHEME:

SESSIONAL MARKS SEMESTER MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks

(40 Marks) (60 Marks)

Internal Assessment

Internal Assignments & Attendance &

Discipline

Semester Examination Sessional Semester

(30 Marks – 1 Hour Duration)

(10 Marks) (60 Marks – 3 Hrs Duration)

50% 50%

Three Assessments at regular intervals as specified in syllabus detailed Programme.

Class work books & home assignment books checked before the each Assessments.

Final Examination at the end of Semester

covering entire syllabus of the Semester.

20 Marks 30 Marks Average of best

of two assessments to be considered for final Sessional marks

Attendance & Discipline of the student evaluated by the Teacher before each Assessment.

Student is eligible to write in final exam only

after obtaining minimum Sessional Marks.

Average of best of two assignments to be considered for final Sessional marks.


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Workshop Practice

Week

No.

Trade Practical Trade Theory

1.

Description Of Various Courses. Igtr Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Introduction To Workshop

Technology

2.

Introduction To Safety, Workshop Safety, Safety

Measure, Do’s & Don’t of the Safety & its

Applications.

Safety Precautions

3. Introduction Overview Of Course, Environment,

Housekeeping, Functioning Of Store & Procedure

Followed.

Material Preparation Planning & Cutting Raw Material

As Per Requirement.

Bench Work

Use of Hammer, Center

punch, Chisels

4.

Introduction Of Hand Tools (Hand Cutting Tools),

Measuring Tool, Equipment’s, Their Uses &

Applications.

Basic Metal Cutting Operations Using Hand Tools,

Manufacturing Useful Products. Preventive

Maintenance & Care Of Bench Tools.

Bench Work

Use of File, Scraper, Taps &

Reamer

5. Sharpening Of Single Point Cutting Tool For Their

Basic Geometrical Knowledge & Skill.

Off- Hand Grinding

Demo & Practice ginding of

single point cutting tool

6. Basic Knowledge Of Working Principle Of Drilling

Machine, Various Parts Of Machine & Their

Functioning,

Drilling

Demo & Practice of drilling

machine and its parts and how

to work on machine

7. Use Of Various Accessories & Attachments For

Work Holding & Tool Holding.

Knowledge & Basic Skills For Various Drilling

Operations.

Knowledge Of Calculating Metal Cutting Parameters.

Drilling Operations And Drilling

Machines Level-Iii

8. Basic Knowledge Of Working Principle Of Drilling the


(Gang Drills & Special Drilling

Machines)


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Functioning,

9. Use Of Various Accessories & Attachments For Work

Holding & Tool Holding.

Knowledge & Basic Skills For Various Drilling

Operations.


(Column type & Radial Drilling

Machine)

10. Basic Knowledge Of Working Principle Of Lathe


Functioning, Use Of Various Accessories &

Attachments For Work Holding & Tool Holding.

Knowledge & Basic Skills For Various Turning

Operations.


Turning

Demo & Practice of the lathe

machine eg. Turning, step

turning, Taper turning,

Knurling etc.






Operations.


Lathe Machine & Operation

Performed on Lathe machine

Drilling, reaming, Boring etc.






Operations.


Turning Operation And Lathe

Level-I (Center Lathe)

13. Basic Knowledge Of Working Principle Of Milling




Knowledge & Basic Skills For Various Milling

Operations.


Milling Machine

Flat surface milling, step

milling etc.

14. Basic Knowledge Of Working Principle Of Milling Milling Machine & Its


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Operations.


Operation Level-I

Angular milling, Right angle

milling, slot milling

15. Basic Knowledge Of Working Principle Of Milling





Operations.


Column Knee Type [Vertical

And Horizontal] Milling

Machine)

16. Introduction Of Surface Grinding Operation.

Balance Grinding Wheel, Dress Grinding Wheels,

Demagnetize Components, Flat Surface Grinding,

Step Grinding, Angle Grinding Application Of Various

Tools & Tool Holders.

Surface Grinding & Operation

Performed On Grinding

Machine

Flat grinding, step grinding,

Face grinding etc

17. Introduction Of Cylindrical Grinding Operation.

Outer Diameter Grinding, Inside Grinding, Taper

Grinding, Step Grinding. Inspect Received Standard /

Semi Knowledge & Skills For Cylindrical Grinding

Operations Application Of Various Tools & Tool

Holders.

Cylindrical Grinding Machine

Circular grinding, step

grinding, taper grinding

18. Introduction Basic Tool & Cutter Grinder Operation.

Angle Point Cutter, Re sharpening Operations,

Application Of Various Tools & Tool Holders Setting

For Multi Point Cutter Regrinding.

Tool & Cutter Grinder machine

19. Preventive Maintenance & Care Of Bench Tools &

Machine Tools.

(Column Knee Type [Vertical

And Horizontal] Milling

Machine)

20. Revision


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EXAMINATION SCHEME:

SESSIONAL MARKS (160 Marks)

SEMESTER MARKS

(240 Marks)

TOTAL MARKS

(400 Marks)

Minimum Pass Marks

Product / practical Exercises (100Marks)

Planning Processes Documents (30 Marks)

Viva- Voce/ Presentation (20 Marks)

Work book assignment and Behavior (10 Marks )

Semester Examination (240 Marks – 10 Hrs Duration)

Sessional Semester

50% 50%

Evaluations of any one parts of the tool of each group

One Process Planning Sheet of any one parts of the tool

Viva-Voce at regular interval during Practical work

Average of semesters Total Viva-Voce marks

One assessment weekly 10 marks each.

Total obtain weekly assessment marks to be converted into out of 10 Marks for final sessional marks.

Examination at the end of Semester covers entire skills as per syllabus.

eligible to write in final exam only after obtaining minimum Sessional Marks.

80 Marks 120

Marks


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WORKSHOP TECHNOLOGY

Week

No.


1. Hand Tools

Introduction To Workshop Technology.

Introduction To Hand Tools.

Identification And Description Of Hand Tools

Classification And Selection Of Hand Tools

Design Features, Working Features Safety

(Personal, Tools)

2. Hand Tools,& Application

Operation Performed By Hand

Tools,

Proper Use Of Hand Tools,

Care To Be Taken While Using

Hand Tool, And Safety

Precaution)

Introduction To Workshop Technology.

Introduction To Hand Tools.

Identification And Description Of Hand Tools

Classification And Selection Of Hand Tools

Design Features, Working Features Safety

(Personal, Tools)

3. Safety & Safety Rules Safety Precaution, Safety Measure, Do’s &

Don’t Do, Machine Safety, Man Safety

4.

Practice exercises on Drilling

Machine

Drilling Machines And Operations Classification

Selection And Use Of Drilling Operations And

Machines. Description Of Main Parts And

Features Of Drill Machines. Work Holding

Devices. Cutting Tool Holding Device.

Operations. Cutting Parameters. Safety

(Personal, Tools, Machines & Equipment)

5. Drilling Machine & Its Operation.

Work Piece Clamping,

Position Of Work Piece &

Operation Performed

Drilling Machines And Operations Classification

Selection And Use Of Drilling Operations And

Machines. Description Of Main Parts And

Features Of Drill Machines. Work Holding

Devices. Cutting Tool Holding Device.

Operations. Cutting Parameters. Safety


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(Personal, Tools, Machines & Equipment)

6.

Practice on Shaper Machine

Operations :

Proper Clamping Of The Work

Piece, Length Of Stroke,

Shaper Machines Use And Selection Of

Shaping Operation And Shaper Design

Construction And Description. Safety (Personal,

Tools, Machines & Equipment)

7. Shaper Machine & Its

Operations :

Adjustment Of Ram As Per

Length Of Work Piece And

Operation Performed

Shaper Machines Use And Selection Of

Shaping Operation And Shaper Design

Construction And Description. Safety (Personal,

Tools, Machines & Equipment)

8.

Turning Operation And Lathe

Machine,

Turning Operations And Lathe Machines

Classification Selection And Use Of Turning

Operations And Lathe. Description Of Main

Parts And Features Of Lathe. Work Holding

Device. Cutting Tool Holder. Cutting Parameter.

Types Of Operations. Safety (Personal, Tools,

Machines & Equipment)

9. Turning Operation And Lathe

Machine, (Setting And Trueing

Of The Work Piece, Clamping

Of Tool RPM Setting As Per

Diameter Of Work Piece.)

Description Of Main Parts And Features Of

Lathe. Work Holding Device. Cutting Tool

Holder. Cutting Parameter. Types Of

Operations. Safety (Personal, Tools, Machines

& Equipment)

10. Turning Operation And Lathe

Machine, (Setting And Trueing

Of The Work Piece, Clamping

Of Tool RPM Setting As Per

Diameter Of Work Piece.)

Turning Operations And Lathe Machines

Classification Selection And Use Of Turning

Operations And Lathe. Description Of Main

Parts And Features Of Lathe. Work Holding

Device. Cutting Tool Holder. Cutting Parameter.

Types Of Operations. Safety (Personal, Tools,

Machines & Equipment)

11. Milling Operation And Milling

Machine

Milling Operations And Milling Machine

Classification, Selection And Use Of Milling

Operations And Milling. Description Of Main

Pars And Features Of Milling. Work Holder And

Attachments. Cutting Tool Holder. Cutting Tools


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And Cutting Parameters. Types Of Operations.


Machine, (Work Piece

Clamping, Cutter Holding By

Adaptor Speed Feed Setting

And Operation Performed

Description Of Main Pars And Features Of

Milling. Work Holder And Attachments. Cutting

Tool Holder. Cutting Tools And Cutting

Parameters. Types Of Operations.


Machine, (Work Piece

Clamping, Cutter Holding By

Adaptor Speed Feed Setting

And Operation Performed

Milling Operations And Milling Machine

Classification, Selection And Use Of Milling

Operations And Milling. Description Of Main

Pars And Features Of Milling. Work Holder And

Attachments. Cutting Tool Holder. Cutting Tools

And Cutting Parameters. Types Of Operations.

14. Grinding Machine And Grinding

Operations,

Grinding Operations And Grinding Machine,

Main Parts Of Features Of Surface, Cylindrical &

Tool And Cutter Grinding Machine. Work

Holding Attachments. Cutting Tools, Grinding

Wheel (Types, Specification, Material Etc.)

Operational Principle, Types Of Grinding

Machine. Purpose Of Coolant. Safety. Cause

Effect & Remedies Of Grinding.


Operations, (Dialing Of Work

Piece And Various Method Of

Grinding Operation)










Operations, (Dialing Of Work

Piece And Various Method Of

Grinding Operation)








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EXAMINATION SCHEME: SESSIONAL MARKS SEMESTER

MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Internal Assignments & Attendance & Discipline

(10 Marks)

Semester Examination

(60 Marks – 3 Hrs Duration)

Sessional 50%

Semester 50%


Average of best of two assessments to be considered for final Sessional marks




Final Examination at the end of Semester covering entire syllabus of the

Semester. Student is

eligible to write in final exam only after obtaining

minimum Sessional Marks.

20 Marks 30 Marks



17.

3-D Pantograph And Single Lip

Grinder And Its Operations

3-D Pantograph And Single Lip Grinder,

Pantograph Machine And Operation, Single Lip

Grinding Machine.

Cutting Tools, Work Holding Attachments

Operational Principal And Machine Parts

18. Single Lip Grinder And Its

Operations

3-D Pantograph And Single Lip Grinder,

Pantograph Machine And Operation, Single Lip

Grinding Machine.

Cutting Tools, Work Holding Attachments

Operational Principal And Machine Parts

19. Revision


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Engineering Metrology

Week

No.


1.

Engineering Metrology Introduction To Engineering Metrology

Scope & Need Of Metrology.

Objectives Of Metrology.

General Care Of Equipment.

2 Measuring Instruments Introduction: Metric System & SI System,

Conversion Between System

3. Practice exercises using Direct

Measuring Instruments like

Steel Rule, Vernier Caliper,

Special Purpose Vernier

Caliper etc.

Introduction, Concept, Description, Types

Application, Procedure For Use In Taking

Measurement And Care of Linear Measuring

Instruments – Steel Rule, Vernier Caliper,

Special Purpose Vernier Caliper(Dial V.C &

Digital V.C.) Dial Indicator(Lever, Plunger),

Micrometer, Outside Micrometer, Vernier Depth

Gauge, Dial Bore Gauge, Slip Gauge,

Transferring Type Measuring Instruments- Spring

Caliper Telescopic Gauge. Angular Measuring

Instruments- Angle Protector, Combination Set,

Indirect Measuring Instrument- Calipers- Types

Of Caliper Uses & Care of Instruments

4. Accuracy. Precision.

Uncertainty Of Measurement:

Calibration.

Steel Rule

Accuracy, Precision.

Uncertainty Of Measurement: Calibration.

Steel Rule

5. Vernier Caliper

Reading The Vernier Scale.

Description Application & Procedure.

Vernier Caliper Reading The Vernier Scale.

6. Practice Vernier Caliper

Reading The Vernier Scale.

Least Count. Errors Observed In Vernier

Precautions In The Case Of V.C. & Procedure.

7. Practice

Vernier Height Gauge.

Reading Height Gauge

Precautions In The Case Of V.C. & Procedure.

Description Of Parts & Requirements.

Precautions In The Use Of Height Gauge.


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8. Practice

Dial Indicator( Lever &

Plunger)

Precautions In Case Of Dial Indicator &

Procedure. Description Of Dial Indicator & Its

Parts. Precaution While Use Of Dial Indicator

9. Practice Exercises On

Micrometer.

Description Of Parts, Reading

Of Micrometer.

Test For Accuracy & Procedure.Micrometer.

Description Of Parts, Reading Of Micrometer.

10. Practice Micrometer.

Description Of Parts, Reading

Of Micrometer.

Ratchet Stop Mechanism, Possible Errors.

Precaution, Use Of Micrometer & Procedure.

11. Practice Pitch Screw Gauge.

Bevel Protractor

Pitch Screw Gauge. Bevel Protractor

Description Of Parts. & Application

12 Practice

Combination Set.

Types Of Calipers.

Combination Set.

Application Care & Procedure. Concept:

Application & Procedure. Calipers

13. Measurement Practices

Linear Measuring Instruments, Transferring Type

Measuring Instruments

Angular Measuring Instruments

Indirect Measuring Instruments

14. Practice On Surface Plate Surface Plate Matl. Cast Iron & Graphite.

Sizes & Accuracy.

Care, Use Of Surface Plate. & Procedure.

15. Practice Try Square/Engg.

Straight Edge. Radius Gauge.

Try Square/Engineering Straight Edge and

Radius Gauge.

16. Tolerances

Fundamental Deviation. Grade Of Tolerances.

Conversation of Tolerance Symbols By Using

The Chart IS:919

17. Study and Practice Of

Different Geometrical

Dimensioning and Tolerancing

Symbols.

Straightness, Flatness, Parralism, Circularity,

Cylindricity, Concentricity, Co Axiality, Ovality,

Lobbing, Angularity, Roundness.

Introduction To Limits & Fits. Interchangeability.

Limit Of Size (Min. & Max.). Types Of Fit

Clearance Fit, Transition Fit, Interference Fit.


of 66

EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment (30 Marks – 1 Hour Duration)

Internal Assignments & Attendance & Discipline

(10 Marks)



Sessional 50%

Semester 50%






Final Examination at the end of Semester covering entire syllabus of the Semester.

Student is eligible to write in final exam only after obtaining minimum Sessional Marks.

20 Marks 30 Marks

18. Practice On Limits , Fits &

Tolerances

Terminology For Limits & Fits.

Shaft, Hole, Basic Nominal Size, Actual Size.

Deviation: Lower Deviation, Upper Deviation.

Fundamental Deviation.

Basic Shaft, Basic Hole, Tolerance Zone.

19. Practice On Gauges Introduction Description, Purpose, Types & Their

Materials, Concept Application Procedure For

Taking Measurement & Its Use

20 Practice On Various Types of

Gauges

Introduction to Gauge Definition Classification Of

Gauges. Care Of Plug Gauges, GO Gauges, NO

GO Gauges, Ring Gauges, Thread Gauges,

Snap Gauges, Pin Gauges, Feeler Gauges

Method Of Checking By Using Gauges

21 Revision


of 66

Material Technology

Wee

k No.


1. Introduction Introduction: Identification of Metals

2.

Metals & Their Properties

Practice: Identification of

Ferrous & Non Ferrous

Material i.e. Steel, Iron, Cast

Iron & Copper, Brass,

Aluminum

Introduction: Identification of Metals Properties Of

Metals- Strength, Hardness, Elasticity, Ductility,

Malleability

Ferrous Metals – Identification of Ferrous Metals,

Cast Iron, Steel Non Ferrous Metals- Identification

of Non Ferrous Metals. Copper Brass & Bronze,

Aluminum Manufacturing & Application of Copper,

Tin, Nickel And Its Alloy Brass Bronze, Duralumin

3. Study of Material and their

mechanical properties

Properties Of Metals- Strength, Hardness,

Elasticity, Ductility, Malleability

4.

Identification of Material

(Ferrous & Non Ferrous)

Ferrous Metals – Identification of Ferrous Metals,

Cast Iron, Steel Non Ferrous Metals- Identification

of Non Ferrous Metals. Copper Brass & Bronze,

Aluminum Manufacturing & Application of Copper,

Tin, Nickel And Its Alloy Brass Bronze, Duralumin

5. Application of Materials Manufacturing & Application of Copper, Tin,

Nickel And Its Alloy Brass Bronze, Duralumin

6.

Materials

To Understand Effect &

Study Of The Different

Types of Material


Various Types of Steels.

Cast Iron – Identification Of Cast Iron Properties

of Cast Iron Steel- Identification of Steel,

Properties of Steel. Classification – Steel Low

Carbon Steel Medium Carbon Steel High Carbon

Steel Alloy Steel Specification And Designation Of

Steel With Commercial Aspect.


of 66

6. Specification of Steel Specification And Designation Of Steel With

Commercial Aspect

7. Identification of Steel and its

Properties

Cast Iron – Identification Of Cast Iron Properties

of Cast Iron Steel- Identification of Steel,

Properties of Steel

8.

Classification of Alloy Steels Classification – Steel Low Carbon Steel Medium

Carbon Steel High Carbon Steel Alloy, Steel

Specification And Designation Of Steel With

Commercial. Aspect

9. Specification of Steels Steel Specification And Designation Of Steel With

Commercial. Aspect.

10.

Identification, Mechanical

Properties and Uses of

Cutting Tool Materials

To Study the Different Types

of Cutting Tools

High Carbon Tool Steel- Properties & Uses High

Speed Steels- Properties & Uses Of HSS

Cemented Carbides Properties & Uses Advance

Cutting Tool Materials- Ceramics, CBN, Stellite

11. Properties & uses of Cutting

tool material High Carbon Tool Steel- Properties & Uses

12. Properties & uses of Cutting

tool material High Speed Steels- Properties & Uses Of HSS

13. Advance Cutting Tool

Materials. Properties & Uses

To Study the Different Types

of Cutting Tools


Cutting Tools & Its

Operation

Cemented Carbides Properties & Uses Advance

Cutting Tool Materials- Ceramics, CBN, Stellite

14. Cutting Fluids


Cutting Fluids

Introduction- Purpose of Cutting Fluids Types Of

Cutting Fluids Mineral Oil Cutting Oil. Method Of

Application Of Cutting Oils

15. Purpose Of Cutting Fluids Introduction-The main Purpose Of Cutting Tool


of 66

EXAMINATION SCHEME: SESSIONAL MARKS SEMESTER MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline




50% 50%











16. Types of Cutting Fluids,

Methods & Application

Types Of Cutting Fluids Mineral Oil Cutting Oil.

Method Of Application Of Cutting Oils

17. Heat Treatment

Practice: Study Of Heat

Treatment & Its Process

Introduction To Heat Treatment And Its

Application. Iron- Carbon Phase Diagram.

Transformation Of All Types Of Iron Introduction

To Types Of Heat Treatment Processes.

Transformation of Austenite, Pearlite, Bainite,

Martensite And Cementite. Time

Temperature Transformation (TTT) Curves In

Heat Treatment Of Steel

18. Different Types of Heat

Treatment Process

Transformation Of All Types Of Iron Introduction

To Types Of Heat Treatment Processes

19. Transformation Transformation of Austenite, Pearlite, Bainite,

Martensite And Cementite. Time

Temperature Transformation (TTT) Curves In

Heat Treatment Of Steel

20. Revision


of 66

CERTIFICATE COURSE IN TOOL & DIE MAKING TRADE

INDO-GERMAN TOOL ROOM

SECOND SEMESTER: COURSE DETAILS


of 66

ADVANCE MACHINE TOOL TECHNOLOGY

WEEK No.


1 Jig Boring Machine and operations Jig Boring Jig Boring Machine and Operations

2 Study the different types of Cutting tool & work holding devices physically

Jig Boring Work Holding Devices And Cutting Tools

3 Study the different types of Cutting tool & work holding devices physically

Jig boring Cutting Tools and cutting tool holders

4

Jig Grinding

Profile Grinding Jig Grinding Machine Operations

Jig Grinding

Profile Grinding Jig Grinding Machine Operations

5 Profile Grinder and Operations Profile Grinder and Operations

6 Non-Conventional Machining Electro Chemical Machining

Non-Conventional Machining Electro Chemical Machining

7 Non-Conventional Machining Ultrasonic Machining

Non-Conventional Machining Ultrasonic Machining

8 Non-Conventional Machining Abrasive Jet Cutting

Non-Conventional Machining Abrasive Jet Cutting

9 Non-Conventional Machining Electronic Beam Machining

Non-Conventional Machining Electronic Beam Machining

10 Non-Conventional Machining Chemical Machining Electro Chemical Machining

Non-Conventional Machining Chemical Machining Electro Chemical Machining

11 Non-Conventional Machining Laser Beam Machining

Non-Conventional Machining Laser Beam Machining

12 Non-Conventional Machining Plasma Arc Machining

Non-Conventional Machining Plasma Arc Machining

13 Non-Conventional Machining Rapid Prototyping

Non-Conventional Machining Rapid Prototyping

14 Surface Finish Techniques Polishing and Lapping

Surface Finish Techniques Polishing and Lapping

15 Surface Finish Techniques Honing Surface Finish Techniques Honing

16 Gear cutting Introduction , Specification and working principle

Gear cutting Introduction , Specification and working principle

17 Gear cutting Cutting tools and Machine set up

Gear cutting Cutting tools and Machine set up

18 Gear cutting Machine set up Material Safety

Gear cutting Machine set up Material Safety

19

Revision


of 66


MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks




Discipline (10 Marks)



Sessional 50%

Semester 50%






Final Examination at the end of Semester covering entire syllabus of the

Semester. Student is

eligible to write in final exam only after obtaining

minimum Sessional Marks.

20 Marks 30 Marks


of 66

CNC PROGRAMMING

Week Trade Practical Trade Theory

1.

Introduction to CNC Lathe Machine.

Safety Precautions Taken While

Working on CNC Lathe Machine.

Introduction & Review Of Previous

Knowledge

Introduction & Objective Of Syllabus

Safety Precautions Taken While Working

on Machine.

2.

Practical Observation in CNC

Department How CNC Machines

Works.

Introduction To – CNC Lathe

Programming & Machining

General Study And Discussion On

Production Processes

3.

Practical in CNC Department

Main Parts & Function of each parts

of Machine.

Make a Programme on Machine

Simulator using Co-ordinate System.

Use Of Conventional & Non-

Conventional Machines.

Classification of CNC Lathe Machine

Various Controls On CNCLathe

Machines.

How Co-Ordinate System used For

Making CNC Programme.

4. Practical on CNC Lathe Machine

How

G-codes Work.

Practical on CNC Machine How M-

codes, Work.

Practice Programming (Of Start

Point, Straight Line, Cycles) on

Machine Simulator

Preparatory Commands (G-Codes)

Used in CNC Lathe

Programming/Machining.

Miscellaneous Commands (M – Codes)

Used In CNC Programming/Machining

Control Based Programming.

How to Create Programme in CNC

Machine Using(Star tPoint, Straight Line,

Circles, Cycles)

5.

Practical on Different Types Work

holding devices & accessories used

in shop floor.

Work holding devices & accessories

used in CNC Lathe Machine.

Tool holding devices & accessories used


of 66

6.

Practical on Different types Tool

Holding Devices used in Shop floor.

Different types of Cutting Tools used

on CNC Lathe Machine.

Practical job Performed on CNC

Lathe Machine like

Facing, Turning, Grooving,

Threading, And Drilling.

Make exercise job on CNC Lathe

Machine.

in CNC Lathe Machine. Different Types

of

Different Types Cutting Tools used on

CNC Lathe Machine.

Types of Operations Performed on CNC

Lathe Machine.

Facing, Turning, Grooving, Threading,

Drilling, Boring, etc...

7.

Introduction to CNC Milling Machine.


Working on CNC Milling Machine.


Knowledge



on CNC Lathe Machine.

8. Practical Observation in CNC

Department How CNC Machines

Works.

Introduction To – CNC Milling




9.



of Machine.





Classification of CNC Milling Machine

Various Controls On CNCMilling

Machines



10. Practical on CNC Milling Machine

How

G-codes Work.


codes, Work.


Used in CNC Milling


Miscellaneous Commands (M –Codes)

Control Based Programming. How to

Create Programme in CNC Machine


of 66



Machine Simulator

Using(StartPoint,Straight

Line,Circles,Cycles)

11.



in shop floor.

Practical on Different Types Tool


Different types of Cutting Tools used

on CNC Milling Machine.

Work holding devices & accessories

used in CNC Milling Machine.

Tool holding devices & accessories used

in CNC Milling Machine. Different Types

of Cutting Tools used.

12. Practical job Performed on CNC

Milling Machine like

Facing, Side Milling, Angular Milling

etc...Make exercise job on CNC

Milling Machine.

Types of Operations Performed on CNC

Milling Machine.

Facing, Side Milling, Angular Milling

etc...

13.

Introduction to CNC WEDM Machine.


Working on CNC WEDM Machine.


Knowledge



on CNC WEDM Machine.

14. Practical Observation in CNC

Department How CNC WEDM

Machines Works.

Introduction To – CNC WEDM




15. Practical in CNC Department


of Machine.





Classification of CNC WEDM Machine




of 66

16.

Practical on CNC WEDM Machine

How G-codes Work.


codes, Work.



Machine Simulator


Used in CNC WEDM


Miscellaneous Commands (M – Codes)

Used In CNC Programming/Machining

Control Based Programming.

How to Create Programme in CNC

Machine Using(StartPoint,Straight

Line,Circles,Cycles)

17. Practical on Different Types Work


in shop floor.



For Cutting Different types of Wire

Material used on CNC WEDM

Machine.

Work holding Devices & Accessories

used in CNC WEDM Machine.

Tool holding Devices & Accessories

used in CNC WEDM Machine.

Different Types Cutting Wires used on

CNC WEDM Machine.

18. Practical Job Performed on CNC

WEDM Machine.

Make exercise job on CNC WEDM

Machine.

Make a Exercise Job on CNC WEDM.

19.

Introduction to CNC EDM Machine.


Working on CNC EDM Machine.


Knowledge



on CNC EDM Machine.

20. Practical on Different Types Work


in shop floor.



Work holding Devices & Accessories

used in CNC EDM Machine.

Tool holding Devices & Accessories

used in CNC EDM Machine.

Different Types Electrode used on CNC


of 66


MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks




Discipline (10 Marks)



Sessional 50%

Semester 50%






Final Examination at the end of

Semester covering entire syllabus of the

Semester. Student is eligible

to write in final exam only after obtaining minimum Sessional

Marks.

20 Marks 30 Marks

For Cutting Different types of

Electrode Material used on CNC

EDM Machine.

EDM Machine.

Revision


of 66

DESIGN OF JIGS & FIXTURES (THEORY) WEEK

No TRADE PRACTICAL TRADE THEORY

1

Introduction , Principles, Concepts and

procedures To Production Tools Jigs,

Fixtures & Gauges

Introduction To Production Tools

Introduction To Jigs, Fixtures &

Gauges

2

Study the Principles, Concepts and

procedures Of Tolerances And Different

Types of Tolerances

Introduction Limit, Fit & Tolerance

Tolerances

3 Conventional representation of Limits, Limits

4 Study Of Tolerances And Different Types

of Fits Fits

5

Study Of Tolerances And Different Types

of Assemblies ,Allowances ,Deviation &

Mms

Assemblies

Allowances

Deviation & Mms

6 Study Of Different Elements Of Jigs &

Fixture

Elements Of Jigs & Fixture

Location Elements

7 Sketches Of Different Clamping

Elements Clamping Elements

8 Study Of Different Guiding Elements Guiding Elements

9

Study Of Different Supporting

Elements and Fasteners Supporting Elements & Fasteners

10 Study the Classification Of Jigs Design Parameters of PLATE JIG and Box jig

Introduction Classification Of Jigs

Design Parameters

Parameters Of Jigs

11 Study the Jigs Design Parameters of

channel jig and Leaf jig.

Introduction to Jigs Design

Parameters


of 66

12 Study the Jigs Design Parameters of

indexing jig

Introduction

Jigs Design Parameters

13 Study the Fixtures And Classification Of Fixtures

Fixtures

Introduction To Fixtures And

Classification Of Fixtures

14 Study the design Parameters of Turning fixture

Introduction

Milling Fixtures Design Parameters

15 Study the Design Parameters Of Grinding Fixture

Fixtures Design Parameters

Parameters Of Fixtures

16 Study the Design Parameters Of Welding and Assembly Fixtures

Fixtures Design Parameters

Parameters Of Fixtures

17 Study the Cost Estimation Of Jigs & Fixtures.

Introduction: Cost Estimation Of

Jigs & Fixtures.

18 Study the Maintenance Safety & Storage Maintenance Safety & Storage

Revision


of 66

EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline


(30 Marks – 1 Hour

Duration)


50% 50%






Final Examination at the end of Semester covering entire syllabus of the Semester.

20 Marks 30 Marks




of 66

DESIGN OF JIGS & FIXTURES (PRACTICE)

WEEK

No. TRADE PRACTICAL TRADE THEORY

1 Introduction To Tool Design

Practice

Introduction To Tool Design Practice

Elements Of Told Design Practices

2 Study And Design Practices On

Locating Elements

Elements Of Jigs & Fixtures

Design Practices On Locating Elements


Clamping Elements


Design Practices On Clamping Elements


Guiding Elements


Design Practices On Guiding Elements


Supporting Elements And Fasteners


Design Practices On Supporting Elements

And Fasteners


Data / Work Sheets Related To Jig

Work / Data Sheets

Data / Work Sheets Related To Jig

7

Study And Design Practices On

Data / Work Sheets Related To

Fixture And Gauge

Preparation Of Data

Work / Data Sheets

Data / Work Sheets Related To Fixture

And Gauge

Preparation Of Data


Conceptual Design Of Jig

Conceptual Designs

Sketching Conceptual Designs –

Conceptual Design Of Jig


of 66


Conceptual Designs

Sketching Conceptual Designs –

Conceptual Design Of Fixture


Designs Of Jigs And Fixtures

Conceptual Designs

Sketching Conceptual And Final Designs

Of Jigs

And Fixtures

11 Design Practices On One Type Of

Jig Angle Plate Jig

Design Of Jigs

Design & Drawing Of Jig – Design

Practices On Any One Jig (Angle Plate

Jig/Leaf Jig/ Template Jig/Box Jigs/

Channel Jig / Plate Jig/ Indexing Jig)

12 Design Practices On Any One type

Of Jig Leaf Jig

Design Of Jigs





13 Design Practices On Any One Type

Of Jig Template Jig

Design Of Jigs






Of jig Box Jigs/ Channel Jig

Design Of Jigs






of 66


Of Jig Plate Jig/ Indexing Jig

Design Of Jigs





16 Design Practices On Any One

Design Of Turning Fixture

Design Of Fixtures

Design & Drawing Of Fixture – Design

Practices On Any One Design Of Turning

Fixture



Design Of Fixtures


Practices On Any One Design Of Boring

Fixture



Design Of Fixtures


Practices On Any One Design of Milling

Fixture



Design Of Fixtures


Practices On Any One Design Of grinding

Fixture



Design Of Fixtures


Practices On Any One Design Of

Inspection Fixture

21 Preparation Of Bill Of Material And

Tool Data

Data

Bill Of Materials And Tool Data

Revision


of 66

EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline




50% 50%





20 Marks 30 Marks Average of

best of two assessments to be considered for final Sessional marks






of 66

DESIGN OF PRESS TOOL (THEORY)

WEEK

NO. TRADE PRACTICAL TRADE THEORY)

1 Study The Elements Of Press

Tools

Introduction

Overview Of Mass Production Of Sheet

Material Components

2 Study The Press Tool Operations

And Types

Press Tool Operations

Press Tools – Cutting Operations

3 Study The Non Cutting Press Tool

Operations And Types


Press Tools – Non Cutting Operations

4 Study The Different Types Of

Press Tool Integrated Operations


Press Tools – Integrated Operation


Typical Press Tools

Basic Elements Of Press Tools / Press

Typical Press Tool And Parts


Press Machines

Basic Elements Of Press Tools / Press

Typical Presses And Their Parts

7 Study The Classifications Of

Press Machines

Classification Of Press Tools

Classification Of Press Tools – Cutting Dies

8 Study The Classifications Of Non

Cutting Tools



– Non Cutting

9 Study The Classifications Of

Integrated Press Tools


Classification Of Press Tools – Integrated

10 Study The Design Parameters For

Shearing Operations

Design Parameters

Design Parameters For Shearing


of 66

Operations

11 Study The Design Parameters For

Elements Of Press Tools

Design Parameters

Design Parameters For Elements Of Press

Tool

12 Study the Classification Of

Presses

Classification Of Presses

Classification Of Presses And Types

13 Study The Material Feeding And

Scrap Handling

Material Handling

Material Feeding And Scrap Handling

14 Study The Material, Machine Time

And Process Estimation

Estimation

Material, Machine Time And Process

Estimation

15 Study The Die Maintenance,

Safety & Storage Of Press Tools

Die Maintenance, Safety & Storage

Die Maintenance, Safety & Storage

16 Study The Specification Of

Material Of Press Tools

Specification

Specification Of Material, Press Tool &

Press

Revision


of 66

EXAMINATION SCHEME: SESSIONAL MARKS SEMESTER MARKS

TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline




50% 50%





Final Examination at the end of Semester covering

entire syllabus of the Semester.


after obtaining minimum Sessional Marks. 20 Marks 30 Marks



of 66

DESIGN OF PRESS TOOL (PRACTICE)

WEEK No.


1

Introduction To Tool Design and

drawing

The sketches of their Elements

Practices Overview Of Principles

Introduction To Tool Design

Elements Of Design Process

Practices Overview Of Principles

2 Drafting procedure of press tool

parts and Die set and standard parts

Press Tool Parts

Die Sets

Standard Parts

3 Drafting of press tool parts and Die

set and standard parts.

Die Sets

Standard Parts

4

Drafting of press tool Components ,

Layouts

Press tool and strip layout.

Components & Layouts

Strip Layout

5 Drafting procedure of Press tool strip

layout. Strip Layout

6

Drawing of Data / Work Sheets

Related To Press Tool

Work / Data Sheets

Data / Work Sheets Related To Press

Tool, Press & Material

Preparation Of Work / Data Sheet

7

Drawing of Data / Work Sheets

Related To Press Tool, Press &

Material

Data / Work Sheets Related To Press

Tool, Press & Material


8 Drawing practice of Conceptual

Designs for press tool

Conceptual Designs

Sketching Conceptual Designs

9 Drawing practice of Conceptual

Designs for press tool Conceptual Designs


of 66


10 Drafting practice of guided and

unguided press tool.

Design Of Press Tools –

Unguided & Guided Tools

11 Drafting practice of Blanking and

Piercing Tool With Die Set. Blanking / Piercing Tool With Die Set

12 Drafting practice of Progressives

Tool for Two To Three Stations.

Design Of Press Tools – Progressives

Tool ( Two To Three Stations)

13 Drafting practice of Progressives

Tool for Two To Three Stations

Design Of Press Tools –

Progressives Tool ( Two To Three

Stations)

14 Drafting practice of Integrated Tool. Design Of Press Tools – Integrated

Tool

15

Preparation of Press Tool Data

Bill Of Material & Procedures For

Processing

Press Tool Data

Bill Of Material & Procedures For

Processing

Revision


of 66

EXAMINATION SCHEME:


TOTAL MARKS

(150 Marks)

Minimum Pass Marks


Internal Assessment


Discipline


Sessional

Semester

(50 Marks – 1.5 Hour Duration)


50% 50%







30 Marks 45 Marks Average of best of two assessments to be considered for final Sessional marks




of 66

DESIGN OF MOULD (THEORY)

WEEK No.


1

Introduction

Overview Of Mass Production Of

Plastic Components

Introduction

Overview Of Mass Production Of Plastic

Components

2

Study the different Plastic Materials,

Their Properties & Applications

Study the different injection moulding

machine processes

Moulding Process / Operations

Plastic Materials, Their Properties &

Applications

Moulding Process – Injection

3 Study the different injection moulding

operations.

Moulding Process / Operations

Moulding Process – Compression

4 Study the different Transfer and Blow

moulding process.

Moulding Process – Transfer

Moulding Process – Blow

5 Study the different types of Rotational

and Thermo Forming process.

Moulding Process – Rotational

Moulding Process – Thermo Forming

6

Study the different types of Elements

Of Injection Moulding Machines & Their

Function.

Elements Of Moulding Machine & Their

Function - Injection

7


Of Injection Mould & Their Function.

Top plate , bottom plate, Housing plate



8


Of Injection Mould & Their Function

ejector plates , ejector pins, etc



9 Study the Classification Of Injection

Moulds, integer and insert type mould.

Classification

Classification Of Moulds – Injection

Moulds


of 66

10

Study the Classification Of Injection

Moulds i.e Two plate mould and three

plate mould.

Classification Of Moulds – Injection

Moulds

11

Study the Classification Of Injection

Moulds Single opening and double

opening moulds

Classification Of Injection Moulds

Classification Of Molding Machine

– Injection Moulding

12

Study the Design Parameters Related

To Mould, Material & Machine

Study of mould to be located on

machine

Study of requirement of tonnage of

mould machine.

Design Parameters Related To Mould,

Material & Machine

– Injection Moulds Polishing And Surface

Treatment

13


To Mould, Material & Machine

– Injection Moulds Polishing And

Surface Treatment polishing by oil

stone, emery paper, polish paper etc.


Material & Machine – Injection Moulds

Polishing And Surface Treatment

14


To

– Injection Moulds Polishing And

Surface Treatment oil stone, emery

paper, polish paper etc.


Material & Machine – Injection Moulds

Polishing And Surface Treatment

15

Study of Material Handling in different

stages i.e. Pre Molding ,Post Molding

Storage & Disposal

Material Handling – Pre Molding

Material Handling – Post Molding

Material Handling – Storage & Disposal

16

Study the calculations related to

Estimation Parameters Of Mould,

Machine & Process

Estimation

Estimation Parameters Of Mould, Machine

& Process


of 66

17

Study of Maintenance, Safety &

Storage With Respect To Mould &

Process

Maintenance, Safety & Storage

Maintenance, Safety & Storage With

Respect To Mould & Process

18 Prepare the Specification Of Mould,

Material & Machine – Injection Mould

Specification

Specification Of Mould, Material &

Machine – Injection Mould

19 Revision

EXAMINATION SCHEME:


TOTAL MARKS

(100 Marks)

Minimum Pass Marks


Internal Assessment


Discipline




50% 50%












of 66

DESIGN OF MOULD (PRACTICE)

Wee

k No. Trade Practical Trade Theory

1

Introduction To Mould Design

Practices

Overview Of Principles

Introduction To Mould Design

Introduction To Mould Design Practices

Overview Of Principles

2. Injection Moulding Mahchine

Injection Moulding Mahchine

Over View Of The Mass Production – Injection

Moulding Machine

3

Study The Component Drawing

And Draw The Parts From

Standard Catalogs

Elements Of Mould Design Process

Drawing Mould Parts From Standard Catalogues

Drawing Of Mould Housing And Bases

Representation Of Standard Elements

4 Desiign & Study Of Mould

Parts As Per Standard Catalogs

Mould Parts

Drawing Mould Parts I.E. Top Plate, Bottem Plate

Core, Cavity, Ejection System

5 Design & Draw The Mould Base

Mould Parts

Drawing Mould Parts From Standard Catalogues

Drawing Of Mould Housing And Bases

Representation Of Standard Elements

6 Design Of Actual Component

V/S Shrinkage Drawing


Component Drawing / Shrinkage Drawing

7 Positioning Of Runner Layout /

Cooling / Heating Layout


Runner Layout / Cooling / Heating Layout

8 Study & Prepare The Of Work

Sheet And Data Sheet

Work / Data Sheets



of 66

9 Prepare Conceptual Designs of

moulds

Conceptual Designs


10 Prepare Conceptual Designs of

moulds. Sketching Conceptual Designs

11 Design practice of Of Hand

Mould

Design Of Moulds

Drawing The Assembly And Detail Drawings Of Hand

Mould.

12 Design practice Of Two Plate

Mould

Design Of Moulds

Draw The Assembly And Detail Drawings Of Mould –

Two Plate Mould

13

Design practice of The

Assembly Of Stripper Plate

Ejection Mould

Design Of Moulds

Draw The Assembly And Details Drawings Of Mould

– Stripper Ejection Mould

14. Design The Assembly Of

Stripper Plate Ejection Mould

Design Of Moulds

Draw The Assembly And Details Drawings Of Mould

– Stripper Ejection Mould

15 Design The Assembly Of Mould

With Sleeve Ejection

Design Of Moulds

Draw The Assembly And Detail Of Mould – Sleeve

Ejection Mould

16 Design The Assembly Of Mould

With Sleeve Ejection

Design Of Moulds

Draw The Assembly And Detail Of Mould –

Sleeve Ejection Mould

17 Prepare The Bill Of Material Bill Of Materials

18 Prepare The Bill Of Material Bill Of Materials Mould Data

19 Prepare The Bill Of Material Bill Of Materials Machine Data

20 Revision


of 66

EXAMINATION SCHEME:


TOTAL MARKS

(150 Marks)

Minimum Pass Marks


Internal Assessment


Discipline


Sessional Semester

(50 Marks – 1.5 Hour Duration)


50% 50%



Final Examination at the end of

Semester covering entire syllabus of the

Semester.

30 Marks 45 Marks Average of

best of two assessments to be considered for final Sessional marks


Student is eligible to write in final exam only after obtaining minimum Sessional

Marks.



of 66

WORK SHOP PRACTICE - TOOL & DIE MAKING PRACTICE

WEEK No.


1

Marking , punching by using hand

tools

Maintaining the sizes of job on

bench.

TOOL & DIE MAKING PRACTICE

Fitting & Assembly: Produce & Fit

Together The Parts Made On Bench Using

Hand Tools & Equipments. Manufacturing,

2

Marking , punching by using hand

tools

Maintaining the sizes of job on

bench

Maintaining the sizes of job by

straight filling, cross filling and

diagonal filling





3

Maintaining the sizes of job by

straight filling, cross filling and

diagonal filling.





4 Practical exercises on Fitting & Assembly Produce & Fit Together male and female parts of T fitting





5

Practical exercises on Fitting & Assembly Produce & Fit Together male and female parts of E- fitting.





6

Practical exercises on Fitting & Assembly Produce & Fit Together male and female parts of Squarel fitting.





of 66


7

Practical exercises on Fitting & Assembly Produce & Fit Together male and female parts of Dowtail fitting.





8 Practical exercises on Assembly And Trial Out Of Press Tool


Assembly And Trial Out Of Press Tool /

Injection Mould / Jigs & Fixtures Etc. Using

Conventional Machines & Cnc Machines.

9 Practical exercises on Assembly And Trial Out Of Press Tools





10 Practical exercises on Assembly And Trial Out Of Injection Mould





11 Practical exercises on Assembly And Trial Out Of Jigs & Fixtures Etc.





12 Practical exercises on Assembly And Trial Out Using Conventional Machines & Cnc Machines.





13

Practical exercises on Assembly And Trial Out Of Press Tool / Injection Mould / Jigs & Fixtures Etc..





of 66


14

Practical exercises on Assembly And Trial Out Of Press Tool / Injection Mould / Jigs & Fixtures Etc. .





15 Practical Exercises on Marking tools and Marking exercises on Sheet Metal Work pieces

SHEET METAL:

Knowledge & Skills Of Manufacturing

Sheet Metal Work. (Useful Products)

16 Practical Exercises on Marking tools and Marking exercises on Sheet Metal Work pieces

SHEET METAL:



17 Practical Exercises Bending and folding of sheet metal.

SHEET METAL:



18 Practical Exercises Bending and folding of sheet metal.- Metal container

SHEET METAL:



19 Practical Exercises Bending and folding of sheet metal.- Tool Tray

SHEET METAL:



20 Practical Exercises Bending and folding of sheet metal.- Metal scrap tray

SHEET METAL:



RIVISION


of 66

EXAMINATION SCHEME:


SEMESTER MARKS

(240 Marks)

TOTAL MARKS (400 Marks)

Minimum Pass Marks

Product / practical Exercises

(100Marks)

Planning Processes Documents

(30 Marks)




Sessional

Semester

50% 50%







al Examination at the end of Semester covers entire skills as per syllabus.


80 Marks

120 Marks


of 66

CNC MACHINING

WEEK No.


1

Introduction to CNC Lathe Machine.


Working on CNC Lathe Machine.

Introduction To Syllabus

Introduction And Work Process On

CNC

Preparing & Setting CNC Lathe For

Operation With Test Run Simulation. .

2 Practical Observation in CNC

Department How CNC Machines Works.

Preparing Part Geometry And

Optimizing Tool Path.

Introduction To Machine Set Up, Zero

Displacement With Tool Parameters

Values. .

3


Main Parts & Function of each parts of

Machine.




Operation With Test Run Simulation.

Execution Of Part Program And

Inspection Of Geometrical Forms /

Tolerances Of Parts.

4

Practical on CNC Lathe Machine How

G-codes and M-codes, Work.

Practice Programming (Of Start Point,

Straight Line, Cycles) on Machine

Simulator






5

Practical on Different types Tool Holding

Devices used in Shop floor.

Different types of Cutting Tools used on

CNC Lathe Machine.

Practical job Performed on CNC Lathe

Machine like Facing, Turning, Grooving,

Threading, And Drilling.





of 66

Make exercise job on CNC Lathe

Machine.

6

Introduction to CNC Milling Machine.


Working on CNC Milling Machine.

Introduction To Syllabus CNC MILLING


CNC Milling

Preparing Program For CNC Milling

Operations.

Optimizing The Program On Machine

Control.

7 Practical Observation in CNC

Department How CNC Machines Works.

Preparing Program For CNC Milling

Operations.

Optimizing The Program On Machine

Control.

8



Machine.



Preparation & Setting CNC Milling For


Execution Of Part Program Machining.

9

Practical on CNC Milling Machine

How G-code and M-code Works.

Practice Programming Of Start Point,

Straight Line Cycles on Machine

Simulator

Preparation & Setting CNC Milling For



10


holding devices & accessories used in

shop floor and CNC Milling Machine

Inspection of Different types of

Geometrical forms / Tolerances of parts

using Dial gauges on CNC machine





of 66

11

Introduction to CNC WEDM Machine.


Working on CNC WEDM Machine.

Introduction To Syllabus CNC Wire Cut

(WEDM)


CNC Wire Cut (WEDM)

Programming And Simulating The

Program On Screen.

12

Practical Observation in CNC

Department How CNC WEDM Machines

Works.

Programming And Simulating The

Program On Screen. Setting Up Of

Wire Cut Machine & Installing Program

For Operations.

12



Machine.



Introduction To Cam Ct. Setting Up Of


For Operations. Programming With

Cam Ct.

14

Practical on CNC WEDM Machine How

G-codes and M-codes, Work.

Practice Programming (Of Start Point,

Straight Line, Cycles) on Machine

Simulator

Introduction To Cam Ct. Setting Up Of


For Operations. Programming With

Cam Ct.

Production & Inspection Of Press Tool

Parts.

15



shop floor.

For Cutting Different types of Wire

Material used on CNC WEDM Machine.

Setting Up Of Wire Cut Machine &

Installing Program For Operations.

Programming With Cam Ct.

Production & Inspection Of Press Tool

Parts.

16 Practical Job Performed on CNC EDM

Machine.

Introduction To EDM. Preparation Of

Electrodes For Spark Erosion


of 66

Make exercise job on CNC EDM

Machine.

Operation.

17

Introduction to CNC EDM Machine.


Working on CNC EDM Machine.

Introduction To EDM. Preparation Of

Electrodes For Spark Erosion

Operation.

18



shop floor.

Practical on Different types Tool Holding

Devices used in Shop floor

Set EDM Machine For Operation.

Machining Execution. Machining

Complex Mould Cavities.

19 For Cutting Different types of Electrode

Material used on CNC EDM Machine

Set EDM Machine For Operation.



20

For Cutting Different types of Electrode

Material used on CNC EDM Machine for




21 Revision


of 66

EXAMINATION SCHEME:


SEMESTER MARKS

(240 Marks)

TOTAL MARKS

(400 Marks)

Minimum Pass Marks

Product /

practical Exercise

s (100Marks)

Planning Processes Documents (30 Marks)




Sessional

Semester

50% 50%







Examination at the end of Semester covers entire skills as per syllabus.


80 Marks

120 Marks


of 66

LIST OF MACHINES AND EQUIPMENTS

Sr..No.

NAME OF THE MACHINE TYPE OF MACHINE

QTY.

01 Vertical Machining Centre (VMC) CNC Milling 10

02 CNC Turning Centre CNC Turning 11

03 Wire cut Machines Wire Cut 8

04 EDM EDM 13

05 Jig Boring Machine B3-DR JB 1

06 Vertical Milling Machine Conv. Milling 20

07 Universal Milling Machine Conv. Milling 6

08 Horizontal Milling Machine Conv. Milling 6

09 Lathe Machine Conv Turning 29

10 Cylindrical Grinding CG 5

11 Surface Grinding Machine SG 19

12 Tool and Cutter Grinder (SAACKE) SG 1

13 Engraving Machine Kibra TG 1

14 Injection Mouldig Machine Inj Moulding 4

15 Mechanical Press (125T) Eccentric Press Press 2

16 Hydraulic Press (63T) Dunkes Press 1

17 St.Press Dunkes Press 1

18 HMT Make Radial Drilling Machine Drilling 3

19 Colum type drilling machine (Floatt) Drilling 3

20 Bench type drilling machine (Floatt and Other) Drilling 13

21 Single Chamber Furnace (Nolzen) HT 2

22 Tempering Furnace(Nolzen) Electric Hot Air Furnace

HT 1

23 Heat Treatment Furnance (Fluidtherm) HT 1

24 Tempering Furnace (Fluidtherm) HT 1

25 Vertical Band Saw Mossener Steel & Metal Saw Machine

Saw 1

26 Power Hack saw (Beheringer & other) saw 2

27 Indo tech Double column semi-auto Bandsaw Machine

Saw 1

28 Flame Cuttinig Machine FC 1

29 CNC CMM(Hexagon) CMM 1

30 CNC CMM (Carl Zeiss) CMM 1

31 Pofile Projector Batty SM-20 PP 1

32 Tool Maker Micro Scope Large TMMS 1

33 Chamfering Machine Hkf 125 Assfalg Jitamitra Make

CM 1

34 Tool Presetor ( Elbo Controli) TP 1