motors pumps gearboxes valves controls nahi, llc - main office : 225-751-0500 - providing customer...

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MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany Models Include: F Series FA Series

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Page 1: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Planetary Final DrivesMade in Germany

Models Include:• F Series• FA Series

Page 2: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Track DrivesWinches

Wheel DrivesReel Drives

Cutter DrivesMilling Machines

Page 3: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Track DrivesWinches

Wheel DrivesReel Drives

Page 4: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Cutter DrivesMilling

Machines

Page 5: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

O&K Standard Motor Input Configurations

F10A F13A FD20

- - X B1 Mount for SAE "B" 2 Bolt 13T motor input (Stationary Beam)

- - X C1 Mount for SAE "C" 4 Bolt 13T motor input (Adapter Flange)

- - X C2 Mount for SAE "C" 4 Bolt 14T motor input (Adapter Flange)

- - - C3 Mount for SAE "C" 4 Bolt 14T motor input (Stationary Beam)

X X X FE28 Rexroth A2FE Fixed Motor 28cc

X X X FE32 Rexroth A2FE Fixed Motor 32cc

X X X FE45 Rexroth A2FE Fixed Motor 45cc

X X X VE28 Rexroth A6VE Var. Motor 28cc

- - X VE55 Rexroth A6VE Var. Motor 55cc

- X X T1 Mount for 215TD electric motor

X X X X1 Mount for Motors FE28, FE32, VE28 (DIN 5480 W30 Spline 14T)

X X X X2 Mount for Motors FE45, VE55, 51C060 (DIN 5480 W30 Spline 14T)

- - - M1 Mechanical Input

- - - M2 Input for Mechanical Input

Motors/ Input Type

Page 6: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Additional models

F30K: X2 designation

F40A: X3 designation

F40B: X2 designation

F55A: X2 designation

F55B: X4 designation

F80A: X3 designation

F80B: X5 designation

F100B: X5 designation

F30 F40 F44 F55 F60 F80 F100

X X - - - - - C1 Mount for SAE C 13T motor input (Adapter Flange)

X X - - - - - C2 Mount for SAE C 14T motor input (Adapter Flange)

X - - - - - - C3 Mount for SAE C 14T motor input (Stationary Beam)

X - X X - - - D1 Mount for SAE D 13T motor input

- - - X - - X E1 Mount for SAE E 15T motor input

X X X - - - - FE45 Rexroth A2FE Fixed Motor 45cc

X X X - - - - FE56 Rexroth A2FE Fixed Motor 56cc

X X X - - - - FE63 Rexroth A2FE Fixed Motor 63cc

- X - X X X - FE80 Rexroth A2FE Fixed Motor 80cc

- - - X X X - FE90 Rexroth A2FE Fixed Motor 90cc

- - - - - X X FE107 Rexroth A2FE Fixed Motor 107cc

- - - - - X X FE125 Rexroth A2FE Fixed Motor 125cc

- - - - - - X FE160 Rexroth A2FE Fixed Motor 160cc

- - - - - - X FE180 Rexroth A2FE Fixed Motor 180cc

X X X - - - - VE55 Rexroth A6VE Var. Motor 55cc

- X - X X X - VE80 Rexroth A6VE Var. Motor 80cc

- - - X - X X VE107 Rexroth A6VE Var. Motor 107cc

- - - - - X X VE160 Rexroth A6VE Var. Motor 160cc

- - - X - - - FM125 Rexroth A2FM Fixed Motor 125 ccm

- - - - - - X FM250 Rexroth A2FM Fixed Motor 250 ccm

X - - - - - - VM160 Rexroth A6VM Var. Motor 160 ccm

- - - - - - - T1 Mount for 215TD electric motor

X X X - - - - X2 Mount for Motors FE45, FE56, FE63, VE55, 51C60 (DIN 5480 W30 Spline 14T)

- X - X X X - X3 Mount for Motors FE80, FE90, VE80, 51C80 (DIN 5480 W40 Spline 18T)

- - - - - X X X4 Mount for Motors FE107, FE125, VE107 (DIN 5480 W40 Spline 18T)

- - - - - X X X5 Mount for Motors FE160, FE180, VE160 (DIN 5480 W50 Spline 24T)

- - - X - - - M1 Mechanical Input

- - - X - - - M2 Input for Mechanical Input

Motors/ Input Type

O&K Standard Motor Input Configurations

Page 7: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

F130 F180 F220 F360 F440

- - - - - C1 Mount for SAE C 13T motor input (Adapter Flange)

- - - - - C2 Mount for SAE C 14T motor input (Adapter Flange)

- - - - - C3 Mount for SAE C 14T motor input (Stationary Beam)

X - - - - D1 Mount for SAE D 13T motor input

- - X - - E1 Mount for SAE E 15T motor input

X - - - - FE107 Rexroth A2FE Fixed Motor 107cc

X - - - - FE125 Rexroth A2FE Fixed Motor 125cc

X X X - - FE160 Rexroth A2FE Fixed Motor 160cc

X X X - - FE180 Rexroth A2FE Fixed Motor 180cc

- - - X X FE250 Rexroth A2FE Fixed motor 250cc

- - - X X FE355 Rexroth A2FE Fixed Motor 355cc

X - - - - VE107 Rexroth A6VE Var. Motor 107cc

X X X VE160 Rexroth A6VE Var. Motor 160cc

- - - X X VE250 Rexroth A6VE Var. Motor 250cc

- - - - - FM125 Rexroth A2FM Fixed Motor 125 ccm

- - - - - FM250 Rexroth A2FM Fixed Motor 250 ccm

- - - - - VM160 Rexroth A6VM Var. Motor 160 ccm

X - - - - X4 (Mount machined for Motors FE107, FE125, VE107, 51C110 (DIN 5480 W40 Spline 18T))

X X X - - X5 (Mount machined for Motors FE160, FE180, VE160, (DIN 5480 W50 Spline 24T))

- - - - X X6 (Mount machined for Motors FE250, VE250 (DIN 5480 W50 Spline 24T))

- - - X X X7 (Mount machined for Motors FE355 (DIN 5480 W60 28T))

- - - X X X8 (Mount machined for Motors 51C160)

X - - - - M1 Mechanical Input

X - - - - M2 Input for Mechanical Input

O&K Standard Motor Input Configurations

Motors/ Input Type

Final Drives (large range)

Page 8: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Metal Face Seal

Main Taper Roller Bearings

Tip to root grinded Sun & Planetary Gears Nitrided Ring Gears

Forged Steel

Main Support CarrierSpindle

Roller-Type Planetary BearingsForged Steel

Planet-Carriers

Integrated Brake

Page 9: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

2

2

/928max

)1(***

*max

mmNp

ld

EFp

w

2

3223

22

*21

1

*21

1

/2099max

)1(**8

)(***3*

*

1max

)(cos,

)*52,0(;

2cos

)*2

1

12(*

2

mmNp

kEFp

f

dwrdw

rfi

dm

dw

fidwk

ll

fi

fi

2

2

/928max

)1(***

*max

mmNp

ld

EFp

w

2

3223

22

*21

1

*21

1

/2099max

)1(**8

)(***3*

*1

max

)(cos,

)*52,0(;

2cos

)*21

12(*

2

mmNp

kEFp

f

dwrdwr

fi

dmdw

fidwk

ll

fi

fi

3000 N 3000 N

1 : 2,26

Function of the Main Taper Roller Bearings:

• Machine weight

• Travel forces in wheeled and crawler vehicles / Chain tightening forces

• Reaction forces from hydraulic working cylinders, e.g. in excavator applications

• Rope forces in winch applications

• Pull-/ Push- forces in dozer applications

• Drilling- & Cutting forces in drill-riggs, trenchers- or road - cutters

Advantage of Taper Roller Bearing versus Ball Bearings

• Line contact of rollers versus Point contact in ball bearings gives low-level specific pressure

• Unexpected shock- or overloads create less damage from over-pressure compared to ball bearing

Page 10: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Grinding Process (Sun / Planetary Gears)• Grinding on planetary- and sungears after hardening• Grinding includes evolute profile, tooth root & bearing race for planet roller bearing• All deformations from heat treatment process/quenching are 100 % taken away from gear• Gear root fatigue life is improved due to smooth shape and perfect surface roughness

Profile grinding tool

Grinded tooth profileGrinded bearing race

Gear

Sungear Planetgear 1 Planetgear 2 Pinion - Sungear

Page 11: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Process:

• Ringgear material is forged IQT- steel, typically 42CrMo4V

• Part is keept in a Nitrogen atmosphere at 480 °C / 80h duration

• Nitrogen diffusion into material creates hardness-values of 60 HRC without need for quenching

Benefit:

• Low process temperature and missing of quenching minimizes gear deformations

• High accuracy (Carraro drives use up to 7 planetaries are used ) guarantees even load distribution

Nitrating Ring Gears

Page 12: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Gear-Grinding & Nitrading - Benefits

• Gear grinding and nitriding creates high accuracy for the gear - meshing contact

• Carraro planetary drives use up to 7 planet gears

• High accuracy guarantees even load distribution

• Measurement tests in 5 - planet carrier system showed differences < 3 %

T1

T2

• T = 100 %

• T = T1+T2+T3+T4+T5

• Tmax / Tmin < 3 %

T5

T3

T4

Page 13: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

High-Quality Forged Steel Structural

Parts

Mechanical properties Standart Forged IQT - steel 42CrMo4V versus

Standart Nodular Cast iron GJS 500 - 7

42CrMo4V GJS 500-7

Tensile strength (N/mm^2) 1000 500

Yield strength (N/mm^2) 800 270

Elongation (%) 18 7

Specific impact energy (J) 30 12

Page 14: MOTORS PUMPS GEARBOXES VALVES CONTROLS NAHI, LLC - MAIN OFFICE : 225-751-0500 - PROVIDING CUSTOMER DRIVEN SOLUTIONS - Planetary Final Drives Made in Germany

MOTORS • PUMPS • GEARBOXES • VALVES • CONTROLS

NAHI, LLC - MAIN OFFICE : 225-751-0500

- PROVIDING CUSTOMER DRIVEN SOLUTIONS -

Integrated Static Brake

Wet disc type -

Spring applied - negative system

Glyd-ring piston seals for high reliability