motor iec

30
IEC SELECTION GUIDE AC Induction Motor 112-280 Frame B-426 January, 2002

Upload: sameerray12

Post on 12-Sep-2014

254 views

Category:

Documents


6 download

TRANSCRIPT

Page 1: motor IEC

IECSELECTION GUIDEAC Induction Motor112-280 Frame

B-426January, 2002

Page 2: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 06/01/01, Supersedes all previously dated pages.

Distribution Data or prices subject to change without notice

2

IEC MOTORS 1.5 TO 224 KW …………………………………………………………………………………………. 4IP54/IC41 – ENERGY EFFICIENT ………………………………………………………………………………………. 4IP54/IC48 - ENERGY EFFICIENT ……………………………………………………………………………………… 5IP54/IC40 – ENERGY EFFICIENT ……………………………………………………………………………………… 6GENERAL PRICING RULES ………………………………………………………….……………………………… 7ALTITUDE ……………………………………………………………………………….……………………………… 7AMBIENT ………………………………………………………………………………...……………………………… 8BALANCE ………………………………………………………………………………..………………………………. 8BEARINGS ……………………………………………………………………………….……………………………… 9ROLLER BEARINGS …………………………………………………………………….………………………………. 9SEALED/SHIELDED/OPEN BEARINGS ……………………………………………….………………………………. 9BEARING CAVITY SEALED CONSTRUCTION ……………………………………………………………………… 9SPARE BEARINGS ………………………………………………………………………………………………………. 10INSUALTED BEARINGS ………………………………………………………………………………………………… 10CONDUIT BOX ………………………………………………………………………………………………………….. 10LOCATION ……………………………………………………………………………………………………………….. 10AUXILIARY/SEPARATE ………………………………………………………………………………………………… 10COUPLINGS, PINIONS, AND SHEAVES …………………………………………………………………………….. 11DIRECTION OF ROTATION ………………………………………………………………………………………….. 11DOCUMENTATION …………………………………………………………………………………………………….. 12DOWEL PINS – PROVISIONS …………………………………………………………………………………………. 13DRAINS …………………………………………………………………………………………………………………… 13DRAIN PLUGS AND BREATHERS ……………………………………………………………………………………… 13DRAIN OR WEEP HOLE IN CONDUIT BOX …………………………………………………………………………… 13DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY ……………………………………………………….. 13DRIP COVER – NO VERTICAL LIFTING PROVISIONS PROVIDED ………………………………………………… 13DRIP COVER – VERTICAL LIFTING PROVISIONS PROVIDED …………………………………………………….. 13DUCTILE IRON ………………………………………………………………………………………………………….. 14ENCLOSURES ……………………………………………………………………………………………………………. 14IP55 …………………………………………………………………………………………………………………………. 14IP56 …………………………………………………………………………………………………………………………. 14END SHEILDS …………………………………………………………………………………………………………….. 14B-5 MOUNTING …………………………………………………………………………………………………………… 14EXPORT BOXING AND AIR FREIGHT PACKAGING ……………………………………………………………… 15EXPORT BOXING …………………………………………………………………………………………………………. 15AIR FREIGHT PACKAGING ……………………………………………………………………………………………… 15FANS – SPECIAL MATERIAL ………………………………………………………………………………………….. 15FREQUENCY ……………………………………………………………………………………………………………… 15GROUNDING ……………………………………………………………………………………………………………… 15GROUND PAD ……………………………………………………………………………………………………………… 15HARDWARE, STAINLESS STEEL ……………………………………………………………………………………… 15INSULATION ………………………………………………………………………………………………………………. 16TYPE OF INSULATION ……………………………………………………………………………………………………. 16VPI ENCAPSUALTED WINDINGS ……………………………………………………………………………………….. 16LEADS ………………………………………………………………………………………………………………………. 16LEADS – EXTRA LONG …………………………………………………………………………………………………… 16LEADS – SEALED CONSTRUCTION …………………………………………………………………………………….. 16TERMINAL BLOCKS ………………………………………………………………………………………………………. 17CABLE GLAND …………………………………………………………………………………………………………….. 17LUBRICATION ……………………………………………………………………………………………………………. 17GREASE ……………………………………………………………………………………………………………………… 17GREASE FITTINGS …………………………………………………………………………………………………………. 17OIL MIST LUBRICATION …………………………………………………………………………………………………. 18

Page 3: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 06/01/01, Supersedes all previously dated pages.

Distribution Data or prices subject to change without notice

3

MOUNTING ……………………………………………………………………………………………………………….. 18VERTICAL FOOTLESS …………………………………………………………………………………………………… 18NAMEPLATES ……………………………………………………………………………………………………………. 18NON-STANDARD MARKINGS ………………………………………………………………………………………….. 18ADDITIONAL MOTOR NAMEPLATES …………………………………………………………………………………. 18FOREIGN LANGUAGE NAMEPLATE …………………………………………………………………………………… 18NAMEPLATE FOR VARIABLE FREQUENCY APPLICATION ………………………………………………………… 19PAINT ………………………………………………………………………………………………………………………. 19COLOR CHANGE ONLY ………………………………………………………………………………………………….. 19SHAFTS …………………………………………………………………………………………………………………….. 20SPECIAL SHAFT EXTENSIONS ………………………………………………………………………………………….. 20SPACE HEATER ………………………………………………………………………………………………………….. 21TESTS ………………………………………………………………………………………………………………………. 21ROUTINE TEST ……………………………………………………………………………………………………………. 21COMPLETE TEST ………………………………………………………………………………………………………….. 21CALIBRATION TEST ………………………………………………………………………………………………………. 21NOISE TEST ………………………………………………………………………………………………………………… 21POLARIZATION INDEX TEST ……………………………………………………………………………………………. 21THERMAL PROTECTION – WINDINGS ………………………………………………………………………………. 22THERMOSTATS …………………………………………………………………………………………………………….. 22THERMISTORS ……………………………………………………………………………………………………………… 22THERMAL PROTECTION – BEARINGS ……………………………………………………………………………….. 23TORQUE …………………………………………………………………………………………………………………….. 23STARTING TORQUE, HIGHER THAN IEC DESIGN “N” ……………………………………………………………….. 23BREAKDOWN TORQUE, HIGHER THAN IEC DESIGN “N” …………………………………………………………… 23VERTICAL JACKING PROVISIONS ……………………………………………………………………………………. 23VOLTAGE …………………………………………………………………………………………………………………… 24DIMENSION SHEETS……………………………………………………………………………………………………… 25B3 MOUNTING 112-132 FRAMES………………………………………………………………………………………….. 25B3 MOUNTING 160-280 FRAMES………………………………………………………………………………………….. 26B5 MOUNTING 112-132 FRAMES………………………………………………………………………………………….. 27B5 MOUNTING 160-280 FRAMES………………………………………………………………………………………….. 28

Page 4: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 06/01/01, Supersedes all previously dated pages.

Distribution Data or prices subject to change without notice

4

IEC MOTORS 1.5 TO 250KWIP54/IC41 – ENERGY EFFICIENT

� DESIGN “N”� 3 PHASE, 50 HERTZ� 220, 380, 400, OR 415 VOLTS� DUTY “SI”� MEETS IEC 34 & 72-1 SPECIFICATION� AMBIENT 40 �C

KW RPM FRAME LIST PRICE1.5 750 112M $9632.2 1000 112M 9892.2 750 132S 13203 1000 132S 14173 750 132M 17604 3000 112M 10994 1500 112M 10844 1000 132M 14854 750 160M 2035

5.5 3000 132S 11265.5 1500 132S 11195.5 1000 160M 18815.5 750 160L 23107.5 3000 132S 13267.5 1500 132S 13607.5 1000 160L 23167.5 750 180L 257311 3000 160M 182311 1500 160M 178811 1000 180M 294511 750 180L 346515 3000 160L 227515 1500 160L 224715 1000 180L 360815 750 200M 4200

18.5 3000 180M 268218.5 1500 180M 255818.5 1000 200M 437618.5 750 200L 525022 3000 180L 314722 1500 180L 298722 1000 200L 505722 750 225S 682530 3000 200M 416230 1500 200M 398230 1000 225S 680130 750 225M 8295

� MOUNTING B-3� INSULATION CLASS “F”� LABELED “CE”� ALTITUDE 1000 METERS� TEMPERATURE RISE “B”� USE PRICING SYMBOL RXC32

KW RPM FRAME LIST PRICE37 3000 200L $541537 1500 200L 491337 1000 225M 783637 750 250S 1018545 3000 225S 706745 1500 225S 700545 1000 250S 915045 750 250M 1260055 3000 225M 892355 1500 225M 893055 1000 250M 1081755 750 280S 1365075 3000 250M 1195675 1500 250M 1101375 1000 280S 1474875 750 280M 1774590 3000 280S 1557890 1500 280S 1430490 1000 280M 1879290 750 280K 19425110 3000 280M 18793110 1500 280M 16643110 1000 280K 21001110 750 280H 23625132 3000 280M 20475132 1500 280K 18429132 1000 280H 22995132 750 280H 25200150 3000 280M 23876150 1500 280K 20215150 1000 280H 24854186 3000 280K 26813186 1500 280H 23650186 1000 280H 28029224 1500 L280H 26622250 1500 L280H 31326

Page 5: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

5

Distribution Data or prices subject to change without notice

IP54/IC48 – ENERGY EFFICIENT� DESIGN “N”� 3 PHASE, 50 HERTZ� 220, 380, 400, OR 415 VOLTS� DUTY “SI”� MEETS IEC 34 & 72-1 SPECIFICATION� AMBIENT 40 �C

KW RPM FRAME AIRVELOCITY

LIST PRICE

4 3000 112M 600CM/SEC $10454 1500 112M 500 10234 1000 132M 600 14084 750 160M 400 1936

5.5 3000 132S 600 10675.5 1500 132S 500 10625.5 1000 160M 600 17825.5 750 160L 400 21897.5 3000 132S 600 12547.5 1500 132M 500 12877.5 1000 160L 600 22007.5 750 180M 475 244111 3000 160M 600 173311 1500 160M 500 170011 1000 180M 600 279311 750 180L 475 327615 3000 160L 600 215615 1500 160L 500 213415 1000 180L 600 342315 750 200M 475 3990

18.5 3000 180M 600 254618.5 1500 180M 500 242618.5 1000 200M 700 415818.5 750 200L 475 498822 3000 180L 600 298222 1500 180L 500 283522 1000 200L 700 480422 750 225S 500 648430 3000 200M 600 395330 1500 200M 500 378030 1000 225S 700 645830 750 225M 500 7875

� MOUNTING B-3� INSULAITON CLASS “F”� LABELED “CE”� ALTITUDE 1000 METERS� TEMPERATURE RISE “B”� USE PRICING SYMBOL RXC32

KW RPM FRAME AIRVELOCITY

LIST PRICE

37 3000 200L 600CM/SEC $514537 1500 200L 500 466737 1000 225M 700 736637 750 250S 650 957645 3000 225S 600 664745 1500 225S 500 665245 1000 250S 800 868945 750 250M 650 1197055 3000 225M 600 839055 1500 225M 500 848455 1000 250M 800 1016455 750 280S 750 1283175 3000 250M 900 1123575 1500 250M 800 1035375 1000 280S 900 1386075 750 280M 750 1667490 3000 280S 900 1480090 1500 280S 800 1344590 1000 280M 900 1766190 750 280K 750 18454110 3000 280M 900 1785110 1500 280M 800 15813110 1000 280K 900 19950132 3000 280M 900 19247132 1500 280K 800 17504150 3000 280M 900 22444150 1500 280K 800 18995

Page 6: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

6

Distribution Data or prices subject to change without notice

IP54/IC40 – ENERGY EFFICIENT� DESIGN “N”� 3 PHASE, 50 HERTZ� 220, 380, 400, OR 415 VOLTS� DUTY “SI”� MEETS IEC 34 & 72-1 SPECIFICATION� AMBIENT 40 �C

KW RPM FRAME LIST PRICE1.5 3000 132S $10671.5 1500 132S 10621.5 1000 132M 14081.5 750 160M 19362.2 3000 132S 11262.2 1500 132S 11192.2 1000 160M 17822.2 750 160L 21893 3000 132M 12543 1500 132M 12873 1000 160L 22003 750 180M 24414 3000 160M 17334 1500 160M 17004 1000 160L 23164 750 180M 2573

5.5 3000 160L 22755.5 1500 160L 22475.5 1000 180M 29455.5 750 200M 39907.5 3000 180M 25467.5 1500 180M 24267.5 1000 200M 41587.5 750 200L 498811 3000 200M 395311 1500 200M 378011 1000 200L 480411 750 225M 787515 3000 200L 514515 1500 200L 466715 1000 225M 736615 750 250S 9576

18.5 3000 225S 664718.5 1500 225S 665218.5 1000 250S 868918.5 750 250M 11970

� MOUNTING B-3� INSULAITON CLASS “F”� LABELED “CE”� ALTITUDE 1000 METERS� TEMPERATURE RISE “B”� USE PRICING SYMBOL RXC32

KW RPM FRAME LIST PRICE22 3000 250S $1101322 1500 250S 985622 1000 250M 1195622 750 280M 1667430 3000 250M 1476330 1500 280S 1480030 1000 280M 1766130 750 280K 1845437 3000 280K 1750437 1500 280K 1750437 1000 280K 1995037 750 280H 2362545 3000 280K 1866045 1500 280K 1789245 1000 280H 2100155 3000 280H 2387655 1500 280H 20215

Page 7: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

7

Distribution Data or prices subject to change without notice

GENERAL PRICING RULES

ALL MODIFICATIONS ARRANGED ALPHABETICALLY

Modifications that can be supplied are not limited to only those listed on the following pages; these are considered standardmodifications. Custom designed motors that include modifications not listed can be evaluated on a project basis. ContactProduct Marketing with the specification details and anticipated volume levels.

USE OF MODIFICATIONS

Read carefully all details and explanatory notes for each modification

These modifications are designed to be added to the base list price of a Totally Enclosed Fan Cooled (IC41), TotallyEnclosed Non-Ventilated (IC40), or Totally Enclosed Air Over (IC48) motor. Adding these modifications to any otherenclosure may result in price discrepancies.

DISCOUNTS

All modified motors will be subject to the multiplier and discount symbol of the base price motor unless a specific modificationcalls out a change in discount symbol and/or multiplier.

CHANGE NOTICE

All change notices requiring a product change will be subject to a $100 NET re-specification charge plus the applicablemodification adder. If the change notice is received within two weeks of scheduled ship date, the change will be priced at theapplicable MOD center charges. This policy does not pertain to paperwork changes (i.e. territory number changes or “ship to”addresses).

ALTITUDE

The ratings listed in this selection guide apply to energy efficient motors operating at an altitude up to 1000 meters above sealevel with a “B: temperature rise up to 40�C ambient. When operating at a higher altitude derating may be necessary in order tomaintain the motor’s operating temperature. The following derate factor should be used for rerating the nameplate KW.

DERATING FOR EXTENDED ALTITUDE (1)(2)

ALTITUDE 2000m 3000m 4000mCLASS B TEMPERATURE LIMITS 95% 89% 83%CLASS F TEMPERATURE LIMITS 100% 100% 95%

(1) Motors requiring a combination of Ambient and Altitude must first refer to AC Product Marketing for pricing andavailability.

(2) Motors are based using sine wave power, if motor is applied to an Inverter as well as requiring High Altitude conditionsit must first be reviewed by AC Product Marketing for the need of special features and/or a special design to meet theapplication.

Page 8: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

8

Distribution Data or prices subject to change without notice

AMBIENT

The ratings listed in this selection guide apply to energy efficient motors operating at ambients up to 40�C with a “B”temperature rise up to 1000m above sea level. When operating at a higher ambient derating may be necessary in order tomaintain the motor’s operating temperature. The following derate factor should be used for rerating the nameplate KW.

DERATING FOR HIGH AMBIENT TEMPERATURES (1)(2)

AMBIENT 45�C 50�C 55�C 60�C 65�CCLASS B TEMPERATURE LIMITS 96% 93% 89% 85% 80%CLASS F TEMPERATURE LIMITS 100% 100% 100% 100% 98%

(1) Motors requiring a combination of Ambient and Altitude please refer to AC Product Marketing for pricing andavailability.

(2) Motors are based on a motor using sine wave power, if motor is applied on an Inverter as well as requiring HighAmbient conditions must first be reviewed by AC Product Marketing for the need of special features and/or specialdesign to meet the application.

BALANCE

All motors are dynamically balanced and vibration measured in accordance with IEC standards. Modified motors can be built toexceed standard limits as outlined below.

MOTOR VIBRATION MAXIMUM WHEN MEASURED PER IEC 34-14FRAME SIZES IEC 112 TO 280

VELOCITY (mm/s R.M.S.) 3000 RPM (1) 1500 RPM & SLOWERSTANDARD 2.8 1.8ULTRA-STANDARD 1.8 1.12PRECISION 1.12 .71ULTRA-PRECISION .71 .45

(1) Ultra-Precison balance of .45 is not available on two pole (3000RPM) motors.

� Vibration level of motors in field are usually higher than when measured per the IEC procedure� mm/s refers to Velocity, millimeters per second R.M.S.� Vibration is measured on all three axes using five separate locations� Vibration at frequencies other than running speed will be less than values noted above� Motors with roller bearings are not available with vibration limits at the Precision or Ultra-Balance levels

LIST PRICE ADDITION FOR SPECIAL BALANCE LEVELS

FRAME SIZEVIBRATIONCATEGORY 112 132 160 180 200 225 250 280 280K/H

STANDARD N/C N/C N/C N/C N/C N/C N/C N/C N/CULTRA-STANDARD $135 $135 $155 $155 $175 $175 $230 $230 $425PRECISON $230 $230 $240 $240 $270 $270 $360 $360 $465ULTRA-PRECISION $495 $495 $1,176 $1,176 $1,372 $1,372 $1,568 $1,960 $2,360

Page 9: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

9

Distribution Data or prices subject to change without notice

BEARINGS

ROLLER BEARINGS

A motor equipped with roller bearings must be belt duty and is not suitable for coupled service.Roller bearings are available on the drive end of modified motors on 1500RPM or slower, 160 frames and up for above standardoverhung loads.

ROLLER BEARIN LIST PRICE ADDTIONS BY FRAME SIZE

160 180 200 225 250 280 (1)$370 $470 $510 $550 $590 $1,870

(1) Frames 160 to 250 a Roller Bearing is optional depending on the belt load application. For 280 frames on belt dutyapplications a Roller Bearing on the drive end of the motor must be ordered, and the above price addition added andwritten on the order entry form.

SEALED/SHIELDED/OPEN BEARINGS

Bearing location must be specified on order. Indicate whether FE, BE, or BOTH. This adder is for standard ball bearings onlyand not applicable to Thrust or Roller Bearings.

LIST PRICE ADDITION PER BEARING BY FRAME SIZE

BEARING TYPE

FRAMESEALED

BEARINGSHIELDED BEARING

(SINGLE & DOUBLE)OPEN BEARING

(IC41, IC40,IC48)112-132 $105 $105 STD160-200 $190 $190 STD

225 $235 $235 STD250-280 N/A $375 STD

BEARING CAVITY SEALED CONSTRUCTION

This modification may be used in lieu of sealed bearings where sealed bearings are not available, impractical, or undesirable.

Must be added to “IP54, IP55, or IP56” motor� Bearing cavities on both sides of bearing are packed with grease and sealed by inner cap� Shielded bearings are used wherever possible, but open bearings are also available; please specify choice.� Normal grease entry and outlet openings are plugged, and plugs are staked in place.� A nameplate is mounted on the motor reading “Do Not Lubricate”

This construction makes more grease available to the bearing raceway than does a sealed for life bearing and is available for allbearing types including roller and thrust bearings. Order write-up must specify which bearing(s) to be sealed whether FE, BE,or BOTH.

LIST PRICE ADDER (PER BEARING) BY FRAME

112-200 FRAME 225-280 FRAME$185 $350

Page 10: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

10

Distribution Data or prices subject to change without notice

SPARE BEARINGSFor one set of spare bearings per motor ordered, use the list price adders from the table below.

LIST PRICE ADDITIONS BY FRAME SIZE (1)

112 132 160 180 200 225 250 280 280K/HBALL BEARINGS $60 $95 $160 $240 $390 $520 $670 $865 $1,180ROLLER BEARINGS N/A N/A $280 $360 $600 $760 $1,000 $1,245 $1,775

(1) This adder is valid only for standard bearings – bearings with features or for conditions listed below are not covered bythis adder. Contact AC Product Marketing for quotations on these specialty items.Specialty features/conditions not covered:� Special cages or other components� Motors having Ultra-Precision balance� Specific brands or characteristics to meet Customer specifications� Grease other than Chevron SRI-2/Dow Corning DC44/Shell Aero-Shell #7 for ball bearings or Mobil SHC-220 for

roller bearings

INSULATED BEARING

� Available only on horizontal 280 frames. Contact AC Product Marketing for vertical applications.� Only one bearing needs to be insulated to break the electrical path. Reliance standard practice is to insulate the FE

(Opposite Drive End) bearing only.� Motors with a drive end roller bearing will always have only the FE (Opposite Drive End) insulated.

LIST PRICE ADDITON

INSUALTED BALL BEARING $2,400 LIST

CONDUIT BOX

Note as standard all enclosures are provided with a cast iron conduit box with dual cable entry.

LOCATION

Standard conduit box location is side mounted on frames 112-280. Conduit box mounted on top of front-end bracket is availableon cast iron IC41, IC40, IC48 motors frames 112-280.

LIST PRICE ADDITION BY FRAME SIZE

112 132 160 180 200 225 250 280 280K/H$500 $560 $620 $685 $745 $800 $860 $930 $1,050

AUXILIARY/SEPARATE

A separate cast iron conduit box can be provided for space heaters or other control leads. NOTE: All accessory leads will bebrought out to the auxiliary conduit box. This modification includes the addition of a terminal strip.

LIST PRICE ADDITIONS BY FRAME SIZE

ENCLOSURE 112 132 160 180 200 225 250 280 280K/HIC41 $350 $350 $385 $385 $415 $415 $440 $440 $470IC48 $350 $350 $385 $385 $415 $415 $440 $440 $470IC40 $350 $350 $385 $385 $415 $415 $440 $440 $470

Page 11: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

11

Distribution Data or prices subject to change without notice

COUPLINGS, PINIONS, AND SHEAVES

Rigid couplings, flexile couplings, pinions and V-belt sheaves can be pressed on the motor shaft. Couplings, pinions or sheavesmust be finish bored and key seated to Reliance shaft dimensions and must be shipped to appropriate plant at least three weeks inadvance of scheduled shipment.

NOTE: Maintenance of shipment schedule dependent on availability of customer property.

LIST PRICE ADDITON BY FRAME SIZE

112 132 160 180 200 225 250 280 280K/H$335 $390 $415 $440 $465 $495 $515 $540 $595

DIRECTION OF ROTATION

ROTATION ARROW / PHASE SEQUENCE

Standard Reliance IC41 motors utilize bi-directional cooling fans. When rotation direction is required to be called out on themotor, a rotation arrow and phase sequence nameplate are supplied for $85.00 list. Direction of rotation shall be referencedfacing the opposite drive end of the motor.

Page 12: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

12

Distribution Data or prices subject to change without notice

DOCUMENTATION

When specified with the motor order, the following documentation is available for the net price addition for each item from thetable below. All data submittals include standard data transmittal and certification sheet – Item #1 below – in standard format.Where data is required to be submitted to more than one location add $50 NET for each additional mailing address. Wheredata is required for Customer Approval add $50 NET for each motor rating.

MOTOR SOFTWARE NET PRICE TABLE

FOR EACH MOTOR RATINGINITIAL ADDITIONAL COPIESDESCRIPTION QTY NET $ MIN. QTY NET $/MIN

QTYSTANDARD DATA TRANSMITTAL AND CERTIFICATION SHEET 1 N/C 5 $5STANDARD TABULATED OUTLINE DIMENSION SHEET 1 N/C 5 $5

STANDARD WIRING/CONNECTION DIAGRAM 1 N/C 5 $5STANDARD INSTALLATION, OPERATION, ANDMAINTENANCE BULLETINS 1 N/C 5 $5

STANDARD RENEWEL PARTS BULLETINS FORSTANDARD CONSTRUCTION 1 N/C 5 $5

STANDARD TABULATION (TYPICAL) PERFORMANCE DATA SHEETS APPLYADDITION FOR EACH SPECIFIC VOLTAGE CONDIDITON 1 $25 1 $2

STANDARD PERFORMANCE CURVES – SPEED VS. TORQUE, AMPS;HORSEPOWER VS. POWER FACTOR, EFFICIENCY, AMPS, SPEED – APPLYADDITION FOR EACH SPECIFIC VOLTAGE CONDITION

1 $150 1 $2

NON-STANDARD OUTLINE DRAWINGS OR SPECIAL CONSTRUCTION ORACCESSORIES 1 $50 1 $2

COMPLETION OF CUSTOMER PERFORMANCE TABULAR DATASHEETS – USING TYPICAL PERFORMANCE DATA ONLY 1 $50 N/A N/A

SPECIAL CALCULATED DATA – APPLY ADDITION FOREACH SPECIFIED DATA 1 $150 1 $2

CERTIFICATION OF COMPLIANCE – A COPY OF THEORIGINAL CUSTOMER PO MUST ACCOMPANY ORDER 1 $40 1 $2

SPECIAL TAGGING FOR SPECIAL MARKS ON SOFTWARE NOTA PART OF RELIANCE’S STANDARD FORMAT WILL BE CHARGED ON APER SHEET BASIS

1 $50 N/A N/A

UL CERTIFICATE 1 $550 N/A N/A

The data available is provided as quality black on white paper, suitable for reproduction. AS AN ALTERNATE to paper copies,any engineering data, curve and drawing can be supplied in electronic format (. tif or .pdf file only) via email – specify emailaddress on order write-up. If both formats are required, add $25 NET plus the appropriate “ADDITIONAL COPIES” adder forthe table above.

Page 13: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

13

Distribution Data or prices subject to change without notice

DOWEL PINS – PROVISIONS

NOTE: This is for (2) two holes only. For (4) four holes (one on each foot) double the adder.Alignment holes are 30� off vertical, one in a DE foot and one in an ODE foot diagonal to each other. This modification is onlyavailable for 160-280 frame motors.

LIST PRICE ADDITION BY FRAME SIZE

160 180 200 225 250 280$300 $300 $350 $350 $425 $425

DRAINS

DRAIN PLUGS AND BREATHERS

Standard horizontal IC41, IC48, IC40 motors with B3 or B3/L mounting are provided with drain holes that have Stainless SteelT-Drains. For special mounting positions, vertical motors or special automatic drains, make list price additions from the tablebelow.

LIST PRICE ADDITON BY FRAME SIZE PER DRAIN

TYPE OF DRAIN ENCLOSURE 112-132 160-200 225-280AUTOMATIC STAINLESSSTEEL T-DRAINS (1)

IC41,IC40, IC48 $105 $155 $210

AUTOMATIC BREATHERDRAIN

IC41,IC40, IC48 $155 $210 $260

(1) This adder is for adding an additional T-Drain to the motor and therefore the location must be explained on the orderentry form.

DRAIN OR WEEP HOLE IN CONDUIT BOX

A 9.53mm hole can be provided in the conduit box for a $130 list.

DRIP COVERS – FOR FOOT MOUNTED MOTORS ONLY

Drip covers can be furnished on standard horizontal motors for extra protection from dripping liquids and falling objects whenthe motor is mounted in vertical shaft down position “V5”.

DRIP COVER – NO VERTICAL LIFTING PROVISIONS PROVIDED

LIST PRICE ADDITION BY FRAME SIZE

MOTORENCLOSURE 112 132 160 180 200 225 250 280 280K/H

IC41, IC40, IC48 $210 $210 $310 $290 $360 $395 $415 $445 $445

DRIP COVER – VERICAL LIFTING PROVISIONS PROVIDED

LIST PRICE ADDITON BY FRAME SIZE

MOTORENCLOSURE 112 132 160 180 200 225 250 280 280K/H

IC41, IC40, IC48 $465 $515 $1,595 $2,615 $3,220 $3,960 $4,445 $5,065 $5,400

Page 14: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

14

Distribution Data or prices subject to change without notice

DUCTILE IRON

For remote locations, where an extra degree of reliability and protection is required, ductile iron components are available. Inaddition, Ductile iron modifications will cause extended leadtimes. For delivery cycles, contact the manufacturing plant.

LIST PRICE ADDITION BY FRAME SIZE

QTY 112 132 160 180 200 225 250 280 280K/H1 $2,000 $2,100 $2,250 $2,400 $2,625 $3,150 $3,700 $4,430 $5,665

2-4 $1,600 $1,675 $1,800 $1,915 $2,100 $2,515 $2,950 $3,545 $4,530FRAME ONLY5+ $1,200 $1,260 $1,350 $1,440 $1,575 $1,890 $2,220 $2,655 $3,4001 $3,650 $3,850 $4,000 $4,500 $5,200 $6,200 $6,800 $8,100 $10,050

2-4 $2,900 $3,050 $3,200 $3,600 $4,150 $4,950 $5,425 $6,485 $8,015FRAME / ENDBRACKETS /

CONDUIT BOX (1) 5+ $2,175 $2,280 $2,400 $2,700 $3,120 $3,720 $4,080 $4,875 $6,025

(1) Ductile iron fan covers not available

ENCLOSURES

IP55

As defined by IEC 34-5: Complete protection against contact with live or moving parts inside the enclosure. The entry of dust isnot totally prevented, but dust cannot enter in sufficient quantity to interfere with the satisfactory operation of the motor.Projection of water by nozzle from any direction has no harmful effect.

LIST PRICE ADDITION BY FRAME SIZE

112 132 160 180 200 225 250 280 280K/H$175 $196 $230 $235 $290 $295 $350 $360 $390

IP56

As defined by IEC 34-5: Complete protection against contact with live or moving parts inside the enclosure. The entry of dust isnot totally prevented, but dust cannot enter in sufficient quantity to interfere with the satisfactory operation of the motor. Waterfrom heavy seas or projected from powerful jets has no harmful effect.

LIST PRICE ADDTION BY FRAME SIZE

112 132 160 180 200 225 250 280$370 $395 $455 $475 $500 $580 $1,045 $1,860

END SHEILDS

B-5 MOUNTING (FOOTLESS)

LIST PRICE ADDITION BY FRAME SIZE (1)

IEC FRAME 112 132 160 180 200 225 250 280BOLT CIRCLE 215mm 265mm 300mm 300mm 350mm 400mm 500mm 500mmFIT DIAMETER 180mm 230mm 250mm 250mm 300mm 350mm 450mm 450mm“FF” FLANGE $295 $425 $565 $665 $945 $1,135 $1,355 $1,535“FT” FLANGE $345 $475 $615 $715 $995 $1,185 $1,405 $1,585

(1) On frames 225-280 contact AC Product marketing for availability of product.

Page 15: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

15

Distribution Data or prices subject to change without notice

EXPORT BOXING AND AIR FREIGHT PACKAGING

EXPORT BOXING

Standard commercial export packaging for under deck export shipping is available at a Net Price addition of 8% of total motororder with a Net Price minimum of $350 per sales order.

AIR FREIGHT PACKAGING

A wood slated crate specifically designed and recommended for air shipments is available for 160-280 frames.

LIST PRICE ADDITON BY FRAME SIZE

160-180 200-225 250-280$250 $500 $750

FANS – SPECIAL MATERIAL

Standard fan material is a reinforced corrosion resistant plastic that is impervious to chemical attack. Metal fans are available aslisted below. Leadtimes will be extended, contact manufacturing plant for cycle details.

LIST PRICE ADDITION BY FRAME SIZE

FAN MATERIAL 112 132 160 180 200 225 250 280 280K/HBRONZE (1) $315 $395 $725 $845 $940 $1,575 $1,810 $2,645 $2,675ALUMINUM (1)(2) N/A N/A $725 $765 $805 $850 $920 $1,090 $1,100

(1) Motors with metal fans are provided with a steel or cast iron fan cover.(2) Not available for motor speeds above 1500 RPM

FREQUENCY

On a production basis, 60Hz designs can be furnished for three-phase ratings. Apply the following percentage price adder to thebasic modified 50Hz rating of the required enclosure and RPM.

ADD 15% TO THE BASIC LIST PRICE

GROUNDING

The standard IEC motor B3 mounting is equipped with an internal ground and a tapped hole M10 X 1.5 on the foot of the motor.

GROUND PAD

Use the following list adder to provide a M10 X 1.5 tap; 25.4-mm thick pad mounted to the motor frame.

112 132 160 180 200 225 250 280COPPER N/A N/A $1,025 $1,025 $1,025 $1,025 $1,025 $1,025STAINLESS STEEL N/A N/A $1,175 $1,175 $1,175 $1,175 $1,175 $1,175

HARDWARE, STAINLESS STEEL

This adder is for #304 Stainless Steel hardware, limited to fasteners (holding brackets, conduit box, fan cover, and inner caps)only. All fasteners will be Hex Head only.

LIST PRICE ADDITION BY FRAME SIZE

ENCLOSURE 112 132 160 180 200 225 250 280 280K/H

Page 16: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

16

Distribution Data or prices subject to change without notice

IC41, IC40, IC48 $155 $210 $260 $310 $390 $415 $440 $465 $490INSULATION

TYPE OF INSULATION

The standard insulation system for IEC motors is Class F. For addition to Class F system.

LIST PRICE ADDITON BY FRAME SIZE

INSULATION TYPE 112 132 160 180 200 225 250 280 280K/HE N/C N/C $235 $415 $550 $730 $1,020 $1,400 $1,965J $80 $105 $140 $230 $300 $375 $530 $730 $1,240

VPI ENCAPSULATED WINDINGS

NOTE:� This insulation system is not suitable for ambient temperatures below -25�C

LIST PRICE ADDITIONS BY FRAME SIZE

112 132 160 180 200 225 250 280 280K/HVPI $1,600 $1,600 $1,600 $1,735 $1,875 $2,000 $2,470 $3,065 $3,450VPI SUITABLE FOR IEEE#429 W/O TEST $2,815 $2,815 $3,400 $3,750 $4,065 $4,250 $5,325 $6,600 $7,450

VPI SUITABLE FOR IEEE#429 W/ TEST $7,500 $7,825 $8,125 $8,450 $8,750 $8,950 $10,000 $11,280 $12,125

VPI SUITABLE FOR IEEE#429 W/ WITNESS TEST $10,000 $10,325 $10,625 $10,950 $11,250 $11,450 $12,500 $13,780 $14,625

LEADS

LEADS – EXTRA LONG

Leads longer than standard 152 mm are available. Use list adders from the table below for every 304 mm increments of addedlength to a maximum length of 2.44 meters.

LIST PRICE ADDITION BY FRAME SIZE

112 132 160 180 200 225 250 280 280K/HFOR EACH 304 MM $75 $75 $85 $85 $95 $110 $140 $180 $200

LEADS – SEALED CONSTRUCTION

This modification provides for “potted” or “chicoed” lead opening between motor frame and conduit box. If an auxiliary conduitbox is required, double the list adder below to have both sets of leads sealed.

LIST PRICE ADDITION BY FRAME SIZE

ENCLOSURE 112 132 160 180 200 225 250 280 280K/HIP54, IP55, IP56 $390 $390 $395 $400 $410 $450 $460 $480 $500

Page 17: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

17

Distribution Data or prices subject to change without notice

TERMINAL BLOCKS

The terminal block is provided on IEC motors as an industry standard not as a requirement by IEC, at no additional charge.These terminal blocks are designed to accept single hole lugs from the customer. The blocks will be sized with studs as follows,the end users will have the responsibility to select the proper size lugs to fit the studs. The selection of a dual voltage motor willeliminate the ability to supply terminal blocks with the standard product configuration.

LIST PRICE ADDITION BY FRAME SIZE

FRAME SIZE 112 132 160 180 200 225 250 280 280K/HSTUD DIAMETER IN (mm) 6 6 6 6 8 8 10 12 16

CABLE GLAND

Metal industrial grade cable glands to conform to Reliance Electric’s standard configuration have a metric outlet opening. Theseare available for all enclosures in frames 112-280 both horizontal and vertical. This adder is per conduit box; if an auxiliaryconduit box is required, double the adder below to have both equipped with cable glands.

It is necessary to provide the cable size/type with orders to minimize improper cable gland size and type selection. If the cablesize and type specified by the customer are incompatible with Reliance’s standard configuration, additional price adders, deliverytime and/or alternate specifications may be necessary.

LIST PRICE ADDITON BY FRAME SIZE

112 132 261 180 200 225 250 280 280K/H160 160 160 160 230 230 300 300 375

STANDARD CONFIGURATION (CABLE DIAMETER FOR NEOPRENE JACKETED)

FRAME SIZE 112 132 160 180 200 225 250 280 280K/HCABLE DIA. IN (mm) 12-14 15-17 24-26 24-26 31-33 31-33 39-41 39-41 45-47

LUBRICATION

GREASE

Bearings furnished in 112 – 280 motors are lubricated with Chevron SRI-2 grease, with the exception of roller bearingapplications. Special greases for roller bearings must be reviewed by AC Product Marketing prior to quotation.

STD AMBIENTRANGE

LIST PRICEADDITOIN

TYPE OF GREASE MANUFACTURER & TYPE LOW HIGH 112-180 200-280HIGH TEMPERATURE

SILICONEDOW CORNING

DC44-13�F-25�C

+194�F+90�C

$55 $150

LOW TEMPERATUREPETROLEUM

AERO SHELL#7

-76�F-60�C

+104�F+50�C

$55 $150

HIGH TEMPERATUREPETROLEUM

CHEVRONSRI-2

-13�F-25�C

+149�F+65�C

N/C N/C

USDA APPROVED CHEVRONFM-NLG1 #2

-13�F-25�C

+194�F+90�C

$55 $150

GREASE FITTINGS

Alemite type 1610 (Zerk Type) grease fittings for IC41, IC40, and IC48 enclosures are standard on modifiable 112-280 motors.Two automatic grease relief fittings can be furnished on modified 112-280 motors for a list price adder of $30.

Page 18: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

18

Distribution Data or prices subject to change without notice

OIL MIST LUBRICATION

“OIL MIST LUBRICATION” is available for IC41, IC40, and IC48 enclosures.

The motor modified using the adder will ship with inlet and outlet plugs installed, a special lubrication nameplate, sealed leadentry into the frame and an insulation system and leads that are compatible with most lubricating oils. (if an auxiliary conduitbox is required, a separate adder for sealed leads for that box will also have to be made) Lubrication nameplate reads “Oil MistLubrication” – this will indicate the motor must immediately be used on an oil mist system or filled with grease because at timeof shipment no lubricant will be provided. This modification requires the features of IP54, IP55, or IP56 motor.

LIST PRICE ADDITONS BY FRAME

MOUNTING POSITION 112 132 160 180 200 225 250 280 280K/HHORIZONTAL 360 360 500 550 635 705 875 1250 1495VERTICAL 500 500 610 675 775 865 1070 1475 1770

MOUNTING

VERTICAL FOOTLESS

This modification converts a horizontal foot mounted motor to a “FF” or “FT” Flange, footless vertical motor with vertical liftingcapability.Vertical lifting capability is available ONLY for motors mounted shaft-down; motors mounted shaft-up will have liftingarrangements as standard for horizontal motors. Please note on the Order Entry form if shaft-up “V3” or shaft-down “V1”mounting. If shaft-down, a drip cover will be provided.

TYPE OF MOUNTING 112 132 160 180 200 225 250 280“FF” or “FT FLANGE $450 $650 $895 $1,015 $1,425 $1,485 $1,775 $2,045

NAMEPLATES

NON-STANDARD MARKINGS

For non-standard markings on motor nameplates apply the following list price addition to the basic modified motor price. Thecharacter height is only available in 2.38 mm. All other special character heights or special fonts must be authorized by ACProduct Marketing.

$75 LIST PER MOTOR

ADDITIONAL MOTOR NAMPLATES

Motor identification nameplates for remote mounting by customer will be furnished when specified on order write-up.

$30 LIST PER NAMEPLATE

FOREIGN LANGUAGE NAMEPLATE

Nameplates are available in a foreign language by adding the following list price addition per nameplate per translation. Astandard English motor nameplate will be provided on all motors in addition to the foreign nameplate.

LANGUAGE(S) LIST PRICE ADDITION PER NAMEPLATEFrench, Spanish, Russian $860 per nameplate, 1 nameplate per motor orderedArabic, Chinese $1,150 per nameplate, 1 nameplate per motor orderedOther Contact AC Product Marketing

Page 19: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

19

Distribution Data or prices subject to change without notice

NAMEPLATE FOR VARIABLE FREQUENCY APPLICATION

To have a motor marked as “Suitable for variable frequency application,” apply the following addition to the basic modifiedmotor price.

$75 LIST PER NAMEPLATE

VARIABLE FREQUENCY RE-RATE GUIDELINES FOR IC41 OR IC40 ONLY (1)(2)

RATIO: UP TO 10:1 2:1 4:1 10:1TORQUE: VARIABLE TORQUE CONSTANT TORQUE CONSTANT TORQUE CONSTANT TORQUEIEC ENERGYEFFICIENTDESIGN:

100%NAMEPLATE

KW

90%NAMEPLATE

KW

80%NAMEPLATE

KW

SPECIALDESIGN

REQUIRED

(1) All motors will have Class F insulation rise, 40�C ambient, for an altitude of 1,000 meters maximum and 76 metersmaximum lead length from the AB or Reliance Drive. Otherwise consult your drive manufacturer for lead lengthlimitations.

(2) For motors used on the Reliance GV3000; this drive must have optimized Volts/Hz with additional boost as needed.

PAINT

The standard paint system is an epoxy base system with a 2 to 3 mil. Dry film thickness in Reliance Blue-Green color. Anydeviation from this description is considered a special finish and requires review.

COLOR CHANGE ONLY

This adder covers a special color of the standard Reliance finish ONLY. Customer MUST furnish a copy of the requested paintspecification with a reference to one of the following and a paint chip if possible.� Federal Standard 595� Munsell System� RAL Standards� Sherwin Williams reference number (must be standard, non-proprietary)� Carboline reference number (must be standard, non-proprietary)

Exact color matches to a specification or paint chip are NOT always possible – color match will only be approximate in mostcases. SPECIAL COLOR PAINT WILL CAUSE LEADTIME TO BE EXTENDED. Finishes other than Reliance standard(regardless of color) must be reviewed by AC Product Marketing prior to quoting.

LIST PRICE ADDITIONS BY FRAME SIZE – COLOR CHANGE ONLY

112-180 200-280$375 $500

Page 20: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

20

Distribution Data or prices subject to change without notice

SHAFTS

SPECIAL SHAFT EXTENSIONS

Any deviation from the dimension of a single standard shaft extension or standard double shaft extension requires a priceaddition from the modification bases.

Table 1 – Base charge for shaft.Table 2 – Shaft features to be added to the applicable base charge of Table 1.

NOTE: Adders form both Table 1 and Table 2 required.

LIST PRICE ADDITION BY FRAME SIZE

REQUIREMENTNUMBER

OFMOTORS

112 132 160 180 200 225 250 280 280K/H

TABLE 1 – SPECIAL SHAFT – BASIC ADDITIONQTY 1 $1355 $1435 $1515 $1590 $1665 $1740 $1815 $1890 $1965

QTY 2-4 $555 $590 $620 $650 $685 $715 $745 $775 $800BASIC PRICEADDITION S FORSPECIAL SHAFT QTY 5+ $225 $235 $250 $260 $275 $285 $300 $310 $335

TABLE 2 – SPECIAL SHAFT FEATURESFOR EACH ADDITIONAL 127mmLENGTH (OR ANY PORTIONTHEROF) (1)

$25 $35 $40 $50 $60 $65 $75 $85 $95

#416 STAINLESS STEEL ORCLASS 2 MATERIAL $105 $165 $230 $345 $630 $810 $1,170 1,260 $1,325

#304, 316 STAINLESS STEEL $280 $440 $605 $910 $1,650 $2,215 $3,075 $3,485 $3,48517-4PH SHAFT MATERIAL

ANY

$160 $250 $345 $520 $945 $,215 $1,755 $1,890 $1,990FOR EACH FEATURE PER EACH END OF THE SHAFT ADD FROM THE TABLE BELOW:

KEYWAY (2) $35 45 50 60 75 85 90 105 110DRILLED HOLE:DIAMETRICALLY $30 40 45 55 70 75 85 100 105STEPS: EACH STEP OR REDUCEDDIAMETER FROM STANDARD (3) $30 $40 $45 $55 $70 $75 $85 $100 $105

THREADS: CLASS 2 RIGHT HANDTHREAD OF SIZE APPROPRIATETO SHAFT DIAMETER1 end only (4)

$40 $50 $60 $70 $90 $100 $110 $130 $140

TAPERED 31.75 mm OR 38.1 mm PER304.8 mm WITH THTREADS,LOCKNUT AND WASHER1 end only (4)

$40 $50 $60 $70 $90 $100 $110 $130 $140

HOLE DRILLED AND TAPPED IN ENDOF SHAFT, (DEPTH LIMITTO 3 X DIAMETER)

$40 $50 $60 $70 $90 $100 $110 $130 $140

SQUARED: MILLED FLATS1 end only (3) (4)

ANY

$40 $50 $60 $70 $90 $100 $110 $130 $140

(1) For additional length greater than 4 times standard shaft diameter, contact AC Product Marketing for quotation.(2) Standard endmill keyway in English dimensions only – for other types (sledrunner or woodruff) and/or for metric

dimensions, contact AC Product Marketing for quotation.(3) For diameter less than one-half standard shaft diameter, contact AC Product Marketing for quotation.(4) To make any of these modifications to both ends of shaft, contact Product Marketing for quotation.

Page 21: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

21

Distribution Data or prices subject to change without notice

SPACE HEATER

The space heater is a strip type heater mounted around the coil head of the motor with a maximum sheath temperature of 150�C.The heater voltage will be 120 volts single phase unless otherwise specified. Other available single phase, single voltages areavailable: 240V, 440V, or 575V with a + or – 10% variation, suitable for use on 50 or 60Hz power source.

LIST PRICE ADDITIONS BY FRAME SIZE (1)

MOTOR VOLTAGE ENCLOSURE 112 132 160 180 200 225 250 280 280K/H600V MAX IC41, IC48, IC40 $175 $175 $255 $285 $285 $340 $415 $490 $570

ABOVE 600V IC41, IC48, IC40 $450 $450 $525 $525 $575 $575 $620 $680 $740

(1) This modification requires the addition of an auxiliary conduit box.

TESTSEach Reliance motor is tested to assure conformance with electrical and mechanical specifications. Each motor is given aRoutine Test per IEEE Std. 112.

ROUTINE TEST

This is a test report per IEEE Std. 112 Appendix A and includes complete nameplate information. The test report does notinclude Vibration data; this data requires an additional $50NET to the Routine Test & Report adder. Note the locked rotortest which is included in Routine Test is a single phase locked rotor test. For a Three Phase Locked Rotor Test add anadditional $250 NET to the Reliance Test & Report adder.

COMPLETE TEST

A complete test uses a dynamometer to verify nameplate description and electrical design characteristics. After verification thetest results are supplied on a test report per IEEE Std. 112 Appendix B.

CALIBRATION TEST

Consists of 0 to 125% rated load test measurement of speed, torque, current, power factor and efficiency at rated voltage. Thedata is provided as a curve plotted n Reliance standard format.

NOISE TEST

This verifies sound levels per procedures defined in IEEE-85 under a No Load Condition.

POLARIZATION INDEX TEST

This is the recommended procedure for the measurement of insulation resistance of rotating machinery rated 1 HP (I KW) orgreater. Testing is done per IEEE #43, latest revision. Polarization Index is the ration of a 10 min. resistance with constant testpotential applied.

Page 22: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

22

Distribution Data or prices subject to change without notice

NET PRICE ADDITIONS FOR TESTS PER FRAME SIZE

TEST & ANALYSIS 112-132 160-180 200-225 250-280 280H/KROUTINE TEST & REPORT $ 50 net $50 net $50 net $50 net $50 netWITNESSED ROUTINE TEST & REPORT $275 net $275 net $375 net $535 net $980 netCOMPLETE DYNAMOMETER TEST $1,140 net $1,140 net $1,620 net $2,125 net $4,535 netWITNESSED COMPLETE TEST $1,710 net $1,710 net $2,430 net $3,190 net $6,800 netCALIBRATION TEST $865 net $865 net $1,215 net $1,595 net $3,930 netWITNESSED CALIBRATION TEST $1,435 net $1,435 net $2,025 net $2,660 net $6,195 netNOISE TEST $800 net $800 net $1,000 net $1,000 net $1,200 netWITNESSED NOISE TEST 1,200 net $1,200 net $1,500 net $1,500 net $1, 800 netPOLARIZATION INDEX TEST $500 net $500 net $600 net $650 net $700 netREED FREQUENCY ANALYSIS N/A $150 net $200 net $250 net $300 netTORISIONAL ANALYSIS N/A $150 net $200 net $250 net $300 netSEISMIC ANALYSIS $3,000 net $3,250 net $3,500 net $3,750 net $4,000 net

THERMAL PROTECTION – WINDINGS

THERMOSTATS

STYLES AVAILABLE (SELECT ONE)� Normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic switch. When

excessive heat occurs it causes the thermostat to open the circuit of the holding coil of the magnetic switch. This opens theswitch and stops the motor.

� Normally open circuit where the thermostat is connected in series with an electric lamp, bell, or other signal device. In thisevent when overheating occurs, the thermostat will close the circuit thereby operating the warning device.

LIST PRICE ADDIITON PER SET OF TWO THERMOSTATS PER MOTOR (1)

112 132 160 180 200 225 250 280 280K/H$150 $150 $150 $150 $200 $200 $300 $300 $370

(1) This modification requires the addition of an auxiliary conduit box

THERMISTORS

Thermistors are available for IC41, IC40 and IC48 Design N, 112-280, per pricing below. Note: lockrotor protection may notbe provided on 250 frames and larger.

The thermistor system consists of three PTC thermistors embedded in the motor windings plus a solid state control relay. Thesolid state control relay is priced and shipped separately and is for customer mounting at a remote location. Should the customerwish the control relay to be mounted on the motor, a separate conduit box s required.

LIST PRICE ADDITON BY FRAME SIZE

112-132 160-280Thermistors only $350 $350Thermistors and relay (relay mounted by customer) $800 $800Thermistors, relay (mounted by Reliance) and auxiliary conduit box $1,250 $1,250

THERMAL PROTECTION – BEARINGS

This modification is available for frames 112-280 only. It is not available on Flame Proof or Explosion Proof enclosures. Ourstandard bearing RTD is a 3 lead single element design. Each RTD is provided with a conduit box and terminal block for easy

Page 23: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

23

Distribution Data or prices subject to change without notice

connection. Resistance value (10, 100, 120 ohm) must be included on the order write up. Note: The temperature readout deviceis not supplied by Reliance and must be ordered separately. Add $2,100 list per bearing.

TORQUE

STARTING TORQUE, HIGHER THAN IEC DESIGN “N”

Available 112-280 frames, single speed 1500, 1000, or 750 RPM motors only, which will be nameplates as a Design “N” motor.

STARTING TORQUE %OF FULL LOAD 160-180 200-225 250-280

250% 25% 20% 15%300% 30% 25% 20%350% (1) (1) (1)

(1) Frame size may change – Contact AC Product Marketing for quote.

BREAKDOWN TORQUE, HIGHER THAN DESIGN “N”

Available 112-280 frame, single speed, 3000 to 750 RPM motors.

BREAKDOWN TORQUE %OF FULL LOAD 160-180 200-225 250-280

225% 20% 15% 10%250% 25% 20% 15%300% 30% 25% 20%350% (1) (1) (1)400% (1) (1) (1)

(1) Frame size may change – Contact AC Product Marketing for quote.

VERTICAL JACKING PROVISIONS

This modification is provided on foot mounted motors 160-280 frames only. It is used to assist the installer in the properalignment of the motor shaft with the driven equipment for shimming purposes. Reliance will provide a tapped hole (one perfoot), four per motor. A M10 X 1.5 threaded hole will be provided on 160-225 frames, and a M12 X 1.5 threaded hole for 250-280 frames. The customer is responsible for providing the bolts.

$600 LIST PER MOTOR

Page 24: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

24

Distribution Data or prices subject to change without notice

VOLTAGE

For standard motor voltages by frequency see below. For special voltages in the range of 200 to 1000V, make the list priceaddition from the table below. NOTE: As standard a 160L frame and up is connected for Wye-Start, Delta-Run where a 112 or132 frame is normally a Wye connected motor.

STANDARD VOLTAGES CHART

50 HERTZ 60 HERTZ220 230380 460400 575415

LIST PRICE ADDITION BY FRAME SIZE

VOLTAGE QTY 112 132 160 180 200 225 250 280 280K/H1 $750 $1,050 $1,350 $1,625 $1,900 $2,200 $2,500 $2,800 $3,000

2-4 $425 $575 $725 $850 $950 $1,150 $1,300 $1,450 $1,550200 – 600VOLTS 5+ $250 $350 $450 $525 $600 $725 $850 $975 $1,000

1 $1,800 $2,250 $2,475 $2,750 $2,950 $3,375 $4,050 $4,900 $5,5002-4 $1,000 $1,225 $1.325 $1,475 $1,600 $1,800 $2,125 $2,550 $2,850601-1000 (1)

VOLTS 5+ $600 $750 $900 $1,000 $1,175 $1,350 $1,800 $2,450 $2,750

(1) Available for Sine Wave Power only

Page 25: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

25

Distribution Data or prices subject to change without notice

Page 26: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

26

Distribution Data or prices subject to change without notice

Page 27: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

27

Distribution Data or prices subject to change without notice

Page 28: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

28

Distribution Data or prices subject to change without notice

Page 29: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

29

Distribution Data or prices subject to change without notice

Page 30: motor IEC

DUTY MASTER� AC MOTORS IEC SELECTION GUIDEEffective 1/01/02, Supersedes all previously dated pages.

30

Distribution Data or prices subject to change without notice