monoflat unison neo ‒ installation manual€¦ · dw -15 dw -15 dt hex key 3 mm caution. 8 upper...
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1
ProhibitedWarningCaution Required
Meaning of symbols
WARNING: If these warnings are not followed, it may result in death or serious injury.
Caution: If these cautions are not followed, it may result in injury or damage.
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not installed correctly, the door will not operate smoothly, and or may cause injury.
opening/closing the door. Also make sure to only use the designated screws and to fasten them firmly. A frame with poor strength or loose screws might result in improper and slower movement of the door. In the worst case, the door might drop down and cause injury.Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications that
Do not disassemble nor modify any parts than those described in this document.
not warped, since it may affect the movement of the door.If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or scrap and remove these.
ensure that it is well-functioning and safe.
is recommended).We recommend that the installation is carried out by two people, since the door position needs to be checked from outside while the door is adjusted inside.Do not operate the door with excessive force.Do not lean on the door whether opened or closed.
MonoFlat UNISON Neo ‒ Installation manual
ABOUT THE PRODUCT
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
SPECIFICATIONS
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation. Please keep this manual at hand for future reference.
The MonoFlat UNISON Neo is a coplanar sliding door system for wardrobe.
Door Width (DW) 800 to 1000 mmDoor Height (DH) Max.2500 mm
Door Thickness (DT) 28 to 30 mmDoor Weight ※ 1 Max. 30 kg (20 kg or heavier is recommended)
Adjustment Range Back/Front :±3.5 mm, Left/Right :±4 mm, Up/Down :±4 mm,
2
COMPONENT PARTS
Guide track
Guide roller End track Floor guidetrack
Door roller (for trailing edge)
Stopper Bottom bracket
Upper track
■Cover panels (Unit: mm)Size of cover panel on the obverse side of door: Width = 60, Length = DW - 18, Thickness = 13 or thinner
Size of cover panel on the reverse side of door: Width = 60, Length = Optional, Thickness = Optional
■ Tools・Cross slot screwdriver No.2・Spanner 10 mm・Hex key 4 mm
Door roller (for leading edge)
Bottom guide
①Guide block (for leading edge)
⑩Bottom guide
④Upper bracket (for leading edge)⑧Door roller (for leading edge)
Upper bracket (for trailing edge)Door roller (for trailing edge)
⑥Stopper
Guide block (for trailing edge)
⑪Guide track
⑦Bottom bracket
Door
Upper track
Guide block (for leading edge)
1 pc.
① ② ③ ④
⑤ ⑥ ⑦※2 ⑧
⑨ ⑩※2 ⑪※2 ⑫
⑬ ⑭ ⑮
1 pc. 2 pcs. 1 pc.
Template
Door slides from Right to Left
Door slides from Left to Right
MFU-1000-RMFU-1000-L
※2 ⑦⑩⑪Optional Parts for floor mounted guide track.
Length:1000 mm
Length:920 mm
Items to be prepared by the installer
Guide block (for trailing edge)
Upper bracket (for leading edge)
Upper bracket (for trailing edge)
1 pc.
1 pc.
1 pc. 1 pc. 1 pc.
1 pc. 1 pc. 1 pc.
2 pcs. 2 pcs. 2 pcs.
OptionalParts for
Floor mountedguide track
Screws included with Product⑯Bind head tapping screw 4 x 30・・・・・10 pcs. (for upper track)
⑰Round head wood screw 4.1 x 20 ・・・・・・16 pcs. (for ②guide block [for trailing edge]) ④, upper bracket (for leading Edge)⑤, upper bracket (for trailing edge) , and⑦bottom bracket)"
⑱Countersunk head tapping screw 3.5 x 30 ・・・・・・・・・4 pcs. (for ⑩bottom guide )⑲Countersunk head wood screw (coarse thread) 4.2 x 65 ・・・3 pcs. (for guide block [for door stop end] [1])
⑳Countersunk head wood screw 4.1 x 20 ・・・・・・・4 pcs. (for ⑪guide track )
⑳Hex Key 3 mm1
Item Name Description
3
INSTALLATION DRAWING (EXAMPLE)
45°
3
Max
.35
S ide wal l Door
Reference point for parts mount
45D
T+27
Max
35
3
DT=28 to 30
DW -17
DW+20
DW-15
180 1
Reference point for leading edge
Opening width = DW-18(DW+80) or widerDW=800 to 1000※3
DW-107※3
53※3
34
30
DH
=Max
.250
0
Fram
e’s
open
ing
heig
ht =
DH+
73
Door (internal face)Side wall
Left-right adjustment range: ±4 mm
DW -55※330
DT+
110
DT+
65
17
8
4
8Cover panel
Up-down adjustment
range: ±4 mm
Handle (Sold separately) ※4
Min.170
(65) 60 60
DW-15
27.5
Max.13
DH/2
(reco
mm
ende
d)
Max. 100 (recommended)
【Process of side wall】
41
DoorFrame
Gap: 3 mm
Recessed door handle(Max. protrusion: 3 mm)
Reference point for parts mount
length = DW-80
9
Pay attention to the direction.
※3 Dimension from door edge (See page 6.)※4 Handle is necessary for operation inside.
3 2
【Bottom guide⑩】
10
Frame
View A【Guide block (for trailing edge)②、 Upper track③】
View B View C
5
96
7 10 11
CBA
4074
2140
108
41 DW -17(29)
14(7
)DT+
27
2Reference point for
trailing edge
Frame
Inner panel
Door
Front-backadjustment
range: ±3.5 mm
DW : Door widthDH : Door HeightDT : Door Thickness
4
10.5
E
E
Cross section
E-E
HGF
20 20
DT28 1 64
230
1415
34
30
4
8
8
(65) 60
96
60
27.5
Length of ⑮Floor guide track= DW-150
【 】
9
3 2
View A【Guide block (for trailing edge)②、 Upper track③】
View B
4074
21 40108
53※3Cover panel
5
13
DW - 63
76 33
DW - 37
DT/2
+50
DT/2
76 33(R63)
45°
3
View D
F G H
651415
Inner panel
DT=28 to 30
寸法図《 Installation with Floor Mounted Guide Track》
345
1801
CBA
D
DoorFrame
Gap: 3 mm
Reference point for parts mount
View C
DW -15DW+20
DT+1
10DT
+65
Reference point for trailing edge
DW -15
Reference point for leading edge
2
Reference point for parts mountm
ax 3
5
Max
.35
S ide wal l Door
Opening width = DW-18(DW+80) or widerDW=800 to 1000※3
DW -107※3
Door (internal face)Side wall
Left-right adjustment range: ±4 mm
Max. 100 (recommended) DH=M
ax.2
500
Fram
e’s o
peni
ng h
eigh
t = D
H+73
DH/2
(reco
mm
ende
d)
Frame
※3 Dimension from door edge (See page 6.)※4 Handle is necessary for operation inside.
Referencesurface
Parallel to theReference surface
Frame
Recessed door handle(Max. protrusion: 3 mm) Up-down
adjustment range
: ±4 mm
Front-backadjustment
range: ±3.5 mm
FrameMin.170
Max.13
Groove for guide track
Floor
DoorHandle (Sold separately) ※4
5
45°
2517
79.5
2515
8
R3
Perspective view of doorCross section
A-A
17
2525
8
A
1579.5
DW=800 to 1000
DH=
Max
.250
0
DW=800 to 1000
DH
=Max
.250
0
DT=28 to 30
DW - 40 302012
403
DT=28 to 30
A
A
Door(internal face)
R3
45°
AA
45°
《Door for floor mounted guide track》
Cross sectionA-A
Door(internal face)
Door process dimension
6
PARTS ASSEMBLY ONTO DOOR
Be sure to align the joint part and couple with no gap.
⑪Guide track (Optional) Length = DW-80
⑰Wood screw 4.1 x 20
⑳Countersunk head wood screw 4.1 x 20
Fit the tab on the top of door.
Tab
Door
DW -107
DW - 5
5
30
34
⑦Bottom bracket
⑤Upper bracket (for trailing edge)
30
34 53
1741
30
27.5
④Upper bracket (for leading edge)
⑰Wood screw 4.1 x 20
Trailing
edge
Door(internal face)
Leading
edge
Trailing
edge
7
Parts assembly
+ 110 65 9
108180
7445
4040
Reference point forparts mount
Caution
Caution
⑫
Projection
Arrow A
①Guide block(leading edge)
②Guide block(trailing edge)
⑫Template (trailing edge)Align the template’s edge with the specified position.
⑧ Roller for Leading edge
⑨Roller for trailing edge
⑥Stopper
⑭⑨Roller for trailing edge
⑧Roller for leading edge
Reference holefor leading edge
Reference holefor trailing edge
Template (leading edge)Align the template’s edge with the frame edge.
DW-130
Arrow view A
Before mounting, ensure that the trigger in the guide block is properly charged.If not, the trigger needs to be re-charged with a screwdriver or similar.
To be coupled with Guide Block①②
rounded
Slot for track
The rounded ends on the Upper tracks③ must face towards the guide blocks①②.Be sure to assemble without a gap between the parts.
+
Be sure to assemble stopper⑥ to the end of upper tracks③.
CautionBe sure to insert correct roller into each track.
Re-charge
⑬Bind head tapping screw4×30
Round head wood screw4.1×20
⑯Countersunk head wood screw 4.2×65
DW+20
DT
CautionBe sure to put the templates on the correct position.
DW -15DW -15
DT
Hex key 3 mm
Caution
8
Upper plate
Fastening bolt
Fastening nut
Spanner 10 mm
Spanner 10 mm
Set the door roller to the condition as shown in the right figure.
Fastening bolt
Leave a clearance of 7 mm or more.
Couple the 7 mm of clearance and upper bracket.
Loosen it.
⑧Door roller (for leading edge)
⑨Door roller (for trailing edge)
④Upper bracket (for leading edge)
⑤Upper bracket (for trailing edge)
Do not overtighten the bolts. It might result in damage.Caution
1
Slide the door rollers⑧⑨ into the upper brackets④⑤.2
【1】 Turn the fastening nut clockwise to move the upper plate to the position as shown in the figure below.
3【2】 Tighten the two fastening bolts lightly.
HANGING DOOR
9
CautionBe sure to make adjustments in the orders of following procedure.Move door slowly so as not to go out of tune.
Fastening bolt
Fastening nut
⑧Roller (for leading edge)⑨Roller (for trailing edge)
Side wall Door (internal face)
Left-right
Up-down
<Trailing edge side> Front-back
±3.5 mm
±4 mm
± 4 mm
■Adjusting points and ranges
Leading edge
■How to adjust Adjustments need to be done from the inside of the cabinet. We recommend that the adjustment be made by two people, since the door position needs to be checked from outside.
Preparations for adjustments1
【1】 On both Door rollers, loosen two Fastening bolts and one fastening nut for approximately one turn each.
【2】 Position the Base part of trailing edge in the middle of its adjustment range (Left-right and Front-back). Then, fasten the bolts and nut temporarily. Do the same work on the base part of leading edge.
【3】 Observe the door from outside and check how much adjustment is required.
【4】 On both door rollers, loosen two fastening bolts and one fastening nut for approximately one turn each.
Spanner 10 mm
Hex key 4 mm
〟 〟
〟
〟
Hex key 4 mm
Back
Front
Left Right
Up
DownHex key 3 mm
Trailing edge
<Leading edge side> Front-back
Left-right
Front
Hex key 4 mm
Back
Left Right
Up-down
Up
Down
Hex key 3 mm
DOOR ADJUSTMENTS
10
Up-down adjustment (Vertical positioning in the same time)2
Left-right adjustment (Making door parallel to side wall, and eliminating contact with adjacent parts)3
Front-back adjustment (Making door upright)4
If the door is still not parallel with the side wall, go back to procedure and try again.5 1
Side wall Door (internal face)Leading edge
Up
Down
8
Door Frame Parallelize
Up-down adjustment screw
Hex key 3 mm
CautionDo not overtighten the screw.The screw may be damaged.
Door
(Front face) Door
【1】 Start from the trailing edge roller ⑨.
Note that the door will not move left nor right but rotate around the roller for leading edge ⑧ when you adjust the roller for trailing edge ⑨.
⑧ Roller for leading edge
【1】 Start from the trailing edge roller ⑨.Front-back adjustment screwHex key 4 mm
Watch from outside
Trailing edge
Down
Up
Trailing
edge
Leading
edge
Side wall
Left
Right
Right
RightLeft
Left
【2】 If you cannot make door parallel to side wall completely, adjust the roller for leading edge ⑧.
Left
Right Side wall
Back
Front
Front
Back
Trailing
edge
Leading
edgeDoor
(Front face)
Side wall
Watch from outside
【2】 If the door bottom inclines inside, raise the door at leading edge with up-down adjustment screw.
Up-down adjustment screw
Hex key 3 mm
CautionDo not overtighten the screw.The screw may be damaged. Down
Up
11
Tighten the center nut on the roller of stop-end ⑧. Tighten the two bolts.
Press the heads of left-right adjustment screws to Upper bracket.
Failure to follow the proper order may result in lose of adjustment.Caution
Fastening nutSpanner 10 mmRecommendedtorque: 3 N・m
Fastening boltHex key 4 mmRecommendedtorque: 3 N・m
1 2
3 4 Tighten the nuts and bolts on the rollerfor trailing edge ⑨ in the same order.
Tighten the nuts and bolts in the following order.6
Check the movement of door, then check all fastening screws for looseness.7
Left-right adjustment screwHex key 3 mm
Recommendedtorque: 2 N・m
12
No. Trouble Checkpoint Solution
1
Door does not close properly.
2
Abnormal noise during operation
3 Door rattles.
4Door starts to move.
Check if the trigger in the guide block① is properly charged. Re-charge the trigger with a screwdriver or similar.
Check if there are dust or chips in upper brackets ④⑤, and upper track ③.
Clean them up.
Check if there are dust or chips in upper brackets ④⑤, and upper track ③.
Clean them up.
Check if there's a misalignment or gap between guide block ①② and upper track ③.
Correct the misalignment or gap.
Check if there's a misalignment or gap between guide block ①② and upper track ③.
Correct the misalignment or gap.
Check if there's a misalignment or gap between bottom bracket ⑦ and guide track ⑪.
Correct the misalignment or gap.
Check if the door weight is rather light and operating point is lower.
If the door is light, operate leading edge in the middle height.
Check if there's a misalignment or gap between bottom bracket ⑦ and guide track ⑪.
Correct the misalignment or gap.
Check if door bottom contacts with floor. Adjust the vertical position of door. (See page 10.)
Check if door is warped.
Check door rollers ⑧⑨ for aluminum dust.
Use a door without warp.
Check if door bottom contacts with floor. Adjust the vertical position of door. (See page 10.)
Check if door is warped. Use a door without warp.
Check if stopper ⑥ is installed. Install stopper ⑥.
Check fastening screws for looseness. Retighten the screws.
Check upper track ③ and guide block ①② for horizontalness. Correct them horizontally.
Check if the room where the track installed is a closed chamber. Install a ventilator to relieve the air.
Door (Front face)
Side walloperatingpoint
Leading edge
TROUBLESHOOTING
Check if the two upper brackets ④⑤ are mounted in reverse positions.
See page 7 and re-mount them correctly.
Trailing edge
SUGATSUNE KOGYO CO.,LTD Tokyo, JAPANPhone: +81 (0)3 3866 2260 E-mail:[email protected] KOGYO (UK) LTD Reading, UKPhone: +44 118 9272 955 E-mail:[email protected] EUROPE GmbH Dusseldorf, GERMANYPhone: +49 211 53812900 E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD Shanghai, CHINAPhone: +86 21 3632 1858 E-mail:[email protected], CHINA Phone: +86 20 6639 3552 E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED Mumbai, INDIAPhone: +91 22 28314490/91 E-mail:[email protected]
SUGATSUNE AMERICA, INC California, USAPhone: +1 310 329 6373 E-mail:[email protected], USA Phone: +1 312 461 1081 E-mail:[email protected].
SUGATSUNE CANADA, INC. Phone: +1 514 312 5267 E-mail:[email protected]
2018.04 0596-5