moeller type test assembly (tta)
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Building Automation Industrial Automation Systems
PCC4000 Low VoltagePower DistributionSwitchboard
Modular, economical power distribution boardfor 800A4000A
Product Information
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Moeller Electric is a world renownedinnovator and supplier of systems andcomponents for industrial automation,building automation and powerdistribution applications.
A global player with a turnover in excessof 700 million, Moeller employs over11,000 people in more than 80 countriesworldwide. With extensive experience, a
customer focused approach andcontinued investment in developing bothits products and employees, Moellercontinues to set new standards in theindustry.
Moeller in the UK known for
quality and value
Moeller opened its first office in the UK in1957. Now employing over 400 people,with an annual turnover of 50 million,the UK operation is the largest contributor
to Moellers global sales outside of theGerman home market.
Moeller Electric Limited
The UK headquarters, in Aylesbury,encompasses:
manufacture and testing of busbars,switchgear and motor control systems
project engineering
product engineering
KeyBuild facility, assembling Moeller
components to meet your specificrequirements
sales, contract management and after-sales support
technical support
accounting and credit control
marketing
Moellers UK distribution centre, whereover 7,000 line items are held in stock
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Power distribution and circuit protection
from Moeller ensure safety and reliability
at the Marks and Spencer store in
Fenchurch Street, London.
(Photograph courtesy of Avolites)
Moeller switchboards and busbar ensure
optimum availability of power at
Abbey Nationals offices in London.
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Long regarded as a leading supplier ofcomponents for low voltage switchgear,automation and power distribution,Moeller Electric Ltd is rapidly developing areputation for its intelligent motor controland switchgear systems capability. Bybringing the Barduct brand busbarproducts into the organisation, Moellerare increasingly able to offer singlesourced automation and power
distribution solutions from MV (11kV) tofinal distribution and control.
Moellers dedicated systems sales teamspecialising in busbar and switchgearwork in partnership with clients to ensurethat our services and equipment meettheir needs right from design, throughmanufacture in our two ISO accreditedmanufacturing facilities in Aylesbury, todelivery and final commissioning.
Moeller switchgear provides safety and
reliability in electrical switching systems from the small building distribution boardto the modular power distribution andmotor control system up to 6300 amps.The integration of intelligence andcommunication capability into the devicesenables them to be directly connected toProfibus.
The combination of our highly flexiblepower distribution switchboards, motorcontrol centres and unique KeyBuild
Switchgear and busbar trunking for
safe and reliable power distribution
facility enables us to satisfy a widespectrum of applications, from buildingservices to process control to highlyspecified petro-chemical installations.
Moellers market leading range of busbartrunking systems extends from 25 to 6000amps, covering applications from lightingtrunking through to heavy currentengineered systems, developed to provide
specifiers with a wide choice of technicalcharacteristics, at a competitive price.
Moellers flexible approach to contractmanagement ensures that client needs aremet with the highest levels of service andconsistency, assured by ISO 9001accreditation. Lead times, drawingapproval procedures, and customerwitness programmes can all be integratedinto our contract schedules. Backed upwith thorough project management,onsite installation, commissioning and
training, Moeller offers a completepackage from inception to completion.
As a responsible designer, manufacturerand supplier of low-voltage systems,Moeller continues to influence theformation of both national, European andinternational standards for the industry,through active membership andparticipation within EIEMA (ElectricalInstallation Equipment ManufacturersAssociation).
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The main busbars made from hard drawn copper
offer safe operation under fault conditions up to
80kA for 1 second.
Busbar trunking entries
make installation easier.
PCC4000 is a modular power distributionboard for ratings between 800A and4000A.
Cost effective and space efficient
Designed, engineered and manufacturedin Britain to meet the needs of UKspecifiers and contractors, the systemsmodular design, enables easy
configuration and short delivery times.The combination of high stacking densityand option of rear cable access ensurethat PCC4000 is a really cost effective andspace efficient solution.
Safety assured
As a fully Type Tested Assembly (TTA) toIEC/EN 60439 BS EN 60439-1 IEC 439-1,PCC4000 provides flexible powerdistribution solutions. Not only do thebusbar trunking entries make installation
easier, but they are also part of the TypeTested Assembly. The system offersseparation up to Form 4, Type 2, 5, and 6.
The main busbars within the switchboardare made from hard drawn copper andoffer safe operation under fault conditionsup to 80kA for 1 second. They come witha fully rated neutral (with the option of adouble neutral for 3200A), making themsuitable for IT installations and locationswith high harmonic system levels.
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PCC4000 LV switchboard
economical power distribution
Versatile configurations
PCC4000s flexibility is achieved throughthe wide range of busbar ratings availableand the variety of componentarrangements that can be accommodatedwithin its standard range of cubicles.
Incomers and outgoers
Air circuit breakers
Moulded case circuit breakers
Fuse switches
Stacking Density (600mm column)
16 x 160A
16 x 63A
24 x 40A
Easy to maintain and extend
The PCC4000 system can be easilyextended at either end at a later date. Thewithdrawable ACB (up to 4000A 4 pole)gives easy access for general maintenance.Safety is assured during maintenance asall devices are padlockable.
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Both front and rear
cable access is offered.
A wide range ofinstrumentation and
monitoring options.
BS88 or DIN
fuse switches
up to 800A.
Control and intelligence can
be added with Moellers
standard components:
A wide variety of
incoming and
outgoing options can
be accommodated
within the standard
range of cubicles:
MCCBs fixed
or pluggable
up to 1600A.
ACBs fixed or
withdrawable
up to 4000A.
intelligent relays.
DIL contactors.
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General Standards
Type Tested Assembly
IEC/EN 60439 BS EN 60439-1
IEC 439-1
Forms of segregation Form 4 types 2, 5 & 6
Operating EnvironmentAmbient temperature -5C +40C peak to
BS EN 60439-1
Humidity 50% at 40C Maximum
Installation conditions Indoors to BS EN 60439-1
Maximum altitude 2000m above sea level
Degree of protectionExternal IP31 to BS EN 60529Internal IP 2X / IPXXB to BS EN 60529
Dimensions
Height 2320mm(2380mm with lifting eye)
Reduced height (optional) 1945mm
Depth 680mm up to 3200A1360mm up to 4000A
Cable entry/exit Top and bottom
Cable access Front and rear
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Specifications
PCC4000
Electrical Characteristics
Rated insulation voltage Ui 1000V AC/DC toBS EN 60439-1
Rated operational voltage Ue 690V AC
Rated frequency 5060 Hz
Rated fault current50 | 65 | 65 | 65 | 65 | 80kA
Main busbars 800 | 1600 | 2000 | 2500 | 3200 |4000A
Dropper busbars 800 | 1600 |2000A
Rated short time withstand current IcwMain busbars Up to 80kA 1s (50kA 3s)
Dropper busbars Up to 65kA 1s
Rated peak withstand current IpkMain busbars Up to Ipk176kA
Dropper busbars Up to Ipk143kA
Busbar material HDC Copper
Mechanical Specification
Construction Reinforced steel structure
Material thickness 2mm
Enclosure treatment
Internal Partitions Galvanised
External Cladding Powder spray coated
Standard finish RAL 7032 Light Grey (othercolours on request)
Options
Incomers and Outgoers
ACB Fixed or withdrawableup to 4000A 4 Pole
MCCB fixed or pluggableup to 1600A
Fuse switch fixed up to 800A
Power Factor Correction Up to 300kVAR in 600mmwide enclosure
Instruments On request
Additional Protection Restricted earth fault,earth fault and surgeprotection available on request
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Moellers comprehensive range of lowvoltage systems offer integrated powerdistribution and motor control solutions tocustomers in all market sectors. Fullyengineered packaged solutions from MV(11kV) to final distribution and control canbe offered, including:
MV/LV transformers
MV switchgear and ring mains units
Fully equipped weatherproof housings
Power factor correction systems andbattery UPS units
Intelligent motor control andswitchgear systems
Main, riser and low power busbarsystems
MCCB panel boards, MCB mini panelboards and distribution boards, andconsumer units
All of the systems offered by Moeller aredesigned, constructed and tested inaccordance with the latest National andInternational standards for switchgearassemblies at our ISO 9001 accreditedfacilities in Aylesbury, Buckinghamshire.
Moellers team of competent, qualifiedproject engineers ensure all packagedsolutions meet the customers technicalrequirements to agreed schedules, usingtheir contract management skills andengineering experience.
We aim to establish lasting partnershipswith customers through the provision ofboth on and off site customer services.Comprehensive training programmescovering all aspects of Moeller systems arealso available and can be individuallytailored to suit particular customerrequirements.
Complete solutions from
Moeller Electric
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Moeller Electric LimitedPO Box 35Gatehouse CloseAylesburyBuckinghamshire HP19 8DH
Tel: 01296 393322Fax: 01296 421854
Email: [email protected]: www.moeller.co.uk
2002 by Moeller Electric Ltd
Subject to alteration
W-4600-255GB 09/02
Article No.: 637948
XtraCombinations indicates that all yourautomation requirements can now be met by onecompany Moeller.
We have the experience and technologicalexpertise to satisfy all your industrial automation,
building automation and power distributionrequirements.
From the component level up, Moeller uses opencommunications standards, offers accessibility viathe Internet, and can bring everything togetherinto a complete solution tailored to yourrequirements.
Utilise our services in any one of these specialistareas, or in any combination, according to yourneeds Moellers products and services fittogether perfectly. All backed up by Moellersexperience and expertise over more than100 years, in switchgear, control gear, and PLC
technology, in automation and power distributionapplications.
What other company offers so much froma single source?
Contact us wed like to talk to you.
Moeller Electric Limited