moeller main catalogue piercing components 02/2007

1

INDEX MANUFACTURING

COMPANY

Terms, Policies & Conditions . . . . . . . . . . . . . . . . . . . . . . .2

Delivery Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Product Nomenclature & Ordering Samples . . . . . . . . . . .4

BALL LOCK PUNCHES HEAVY DUTY

MH_ Solid with Standard Point . . . . . . . . . . . . . . . . . . . . .5

ME_ Ejector with Standard Point . . . . . . . . . . . . . . . . . . .6

MH_ Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 8

M_B Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

MN_ Nose Large Solid with Standard Point . . . . . . . . . .10

MW_ Nose Large Ejector with Standard Point . . . . . . . .11

BALL LOCK PUNCHES LIGHT DUTY

ML_ Solid with Standard Point . . . . . . . . . . . . . . . . . . . .12

MJ_ Ejector with Standard Point . . . . . . . . . . . . . . . . . .13

ML_ Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

M_B Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

MO_ Nose Large Solid with Standard Point . . . . . . . . . .16

MV_ Nose Large Ejector with Standard Point . . . . . . . .17

SHOULDER PUNCHES BASIC

MS_ Solid with Standard Point . . . . . . . . . . . . . . . . . . . .18

MC_ Ejector with Standard Point . . . . . . . . . . . . . . . . . .19

MS_ Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 21

M_B Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

REDUCED SHANK PUNCHES

MSX Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

MCX Ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

QUILL PUNCHES

MQS Square Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

MQB Bevel Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PRESS FIT BUTTONS

MD_ Counter Bore Relief with Standard Hole . . . . . . . .25

MU_ Ultra Life/Taper Relief with Standard Hole . . . . . . .26

SHOULDER BUTTONS

MI_ Counter Bore Relief with Standard Hole . . . . . . . . .27

MM_ Ultra Life/Taper Relief with Standard Hole . . . . . . .28

BALL LOCK BUTTONS

MB_ Counter Bore Relief with Standard Hole . . . . . . . .29

BUTTON BLANKS

M_B Press Fit with Counter Bore Relief . . . . . . . . . . . .30

M_B Press Fit with Straight Thru Hole . . . . . . . . . . . . . .31

MBB Ball Lock with Counter Bore . . . . . . . . . . . . . . . . .32

MFB Ball Lock with Straight Thru Hole . . . . . . . . . . . . . .32

RETAINERS

MR_ True Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

MR_ Economy Round True Set . . . . . . . . . . . . . . . . . . .34

MRM Mini True Set Type . . . . . . . . . . . . . . . . . . . . . . . . .35

MR_ Shoulder True Set . . . . . . . . . . . . . . . . . . . . . . . . .36

Multi Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

RETAINER ACCESSORIES / COMPONENTS

MTR True Set Stripper Retainer . . . . . . . . . . . . . . . . . . .38

MTS True Set (NAMMS) Strippers . . . . . . . . . . . . . . . . .38

Retainer Accessories . . . . . . . . . . . . . . . . . . . . . .38, 39, 40

MAX True Set Retainer Shims . . . . . . . . . . . . . . . . . . . .40

MAY Economy Round True Set Retainer Shims . . . . . .40

URETHANE

MTS Strippers True Set . . . . . . . . . . . . . . . . . . . . . . . . .38

MTC Strippers Closed End . . . . . . . . . . . . . . . . . . . . . . .41

UNIVERSAL SHAPES

M_U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42, 43, 44

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

STANDARD ALTERATIONS

Locating Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .46, 47

Out of Range “P” “W” or “B” . . . . . . . . . . . . . . . . . . . .48, 49

Button Slug Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Performance Enhancers . . . . . . . . . . . . . . . . . . . . . . . . . .49

Overall Length or Head Dimension . . . . . . . . . . . . . . . . .50

SPECIAL TOOLING

Shears, Extrusions, Shank Reduction . . . . . . . . . . . . . . .51

Relocation Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

TECHNICAL TOPICS

Ball Lock Space Requirements . . . . . . . . . . . . . . . . . . . .53

Ejector Drill Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Clearances Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

2

POLICY, TERMS AND CONDITIONS

MANUFACTURING

COMPANY

Moeller’s “Purchase With Confidence” Guarantee!• Customer satisfaction is Moeller’s ultimate goal.

• Moeller was the first domestic punch manufacturer to receive its ISO certification. Moeller products aremanufactured to NAPMA, NAAMS or other recognized industrial standards and are 100% interchangeable withall competing brands.

• Moeller uses only the highest commercially available grades of high speed and tool steels. The products are heattreated to exacting specifications then processed on some of the best equipment in the industry.

• Moeller products are warranted to meet or exceed the performance of like products from competing brands. If acustomer is unsatisfied, Moeller will replace or allow the customer to return the product for full credit.

Over Shipments/Under Shipments:Because of normal part losses, due to machining set-up, Moeller requires that an over or undershipment of + 10% beallowed on quantities of 13 pieces or more.

Partial Shipments:Standard line items are batched and shipped according to the latest line item due. Specials are shipped according toline item due dates.

Note: Moeller will accommodate any partial shipment as requested by the customer.

Returns:1. Catalog items that are custom ground to customer specification are often non reusable. Moeller will allow a courtesy

15% credit on these items.

2. Unused, off the shelf items such as, punch blanks and standard retainers can be returned for a 15% restocking charge.The items must be in resellable condition.

3. Special make to print items are not returnable.

Method of Shipment:Moeller ships UPS or Federal Express whenever possible, unless weight requirements dictate truck delivery, or asspecifically requested by the customer.

Cancellation:If labor or material has been applied to a cancelled job, a prorated charge will be billed.

Prices/Standards:See current price supplement in effect.

Prices/Specials:Per factory quotation good for 90 days or as specified.

Terms:Net 30 days, F.O.B. our plant, 11/2% per month late payment charge. U.S. dollars.

Moeller “Customer Service Stock” Program:Moeller is pleased to offer an exclusive Service Stock Program to select customers. The “Customer Service Stock”program offers many benefits to our valued customers, including product cost reduction, immediate “on hand”availability, and reduced customer inventory costs. Moeller will manufacture your annual or semi-annualrequirements for Pierce Tooling and Die Components and make them available for immediate shipment. The partsare billed only as shipped. A written purchase order is required with inventory set-up and parts must be released inthe subsequent year. Please contact your Moeller Sales Representative for more details.

• Moeller reserves the right to modify, correct or improve this literature or products without notice.

3

DELIVERY DATE POLICY/EXPEDITED SERVICES MANUFACTURING

COMPANY

STANDARD DELIVERY

SAME DAY/1 DAY:

• Punch and Button Blanks, Standard Retainers and All Other Stocked Products

3 WORKING DAYS:

• Standard In-Range Punches and Die Buttons Includes one Standard Alteration

• Quantities of 23 Pieces or Less

5 WORKING DAYS:

• Nose Large Punches & Buttons over 45 mm DiameterIncludes one Standard Alteration

• Quantities of 7 Pieces or Less

10 WORKING DAYS:

• Universal Shaped Punches and Die Buttons, QuillPunches & Closed End Strippers

PERFORMANCE ENHANCER:

• TIN, TICN, MOST, CDFNOTE: 3-10 Additional Work Days to the Standard Delivery Date

ORDERS MUST BE RECEIVED BEFORE 11:00AM EST (OR ASAPPROVED BY A CUSTOMER SERVICE REPRESENTATIVE) TO BECONSIDERED A WORK DAY.

QUANTITIES LARGER THAN 23 PIECES MAY REQUIRE ADDITIONALLEAD TIME. CUSTOMER SERVICE REPRESENTATIVE MUSTCONSULT FACTORY.

E.D.S.EXPEDITED DELIVERY SERVICE

Products Shipped Earlier Than Standard Delivery

LEAD TIME:

• As Negotiated with a Customer ServiceRepresentative

QUALIFYING PRODUCTS:

• All Standard Catalog Items

COST:

• List Price + 25% Net• Minimum Order = $25.00

N.D.S.NEXT DAY SERVICE

Standard Products Received by 5:30 p.m. EST Will Ship Next Day


• Round Piercing Products (excluding Ultra Life)

REQUIRED SPECIFICATIONS:

1. N.D.S. Items MUST be on an Independent Order (i.e.they must be separate from other delivery items)

2. Service Limited to Quantities of 1-20 Pieces3. MUST be within Standard Catalog Range4. Customer MUST Specify Next Day Service5. Customer SHOULD Specify Method of Shipment

(e.g. UPS, UPS Next Day Air, Pick Up, etc.)

COST:

• No Additional Charge

REQUIRED SPECIFICATIONS MUST BE CLEARLY STATED ONINDEPENDENT PURCHASE ORDER(S) TO GUARANTEE NEXT DAYSERVICE.

S.D.S.SAME DAY SERVICE

LEAD TIME:

• Orders MUST be received before 11:00 a.m. EST oras approved by a Customer Service Representative


1. Catalog Standard Products with Only One StandardAlteration

2. Round Products - 20 Piece MaximumShaped Products - 10 Piece Maximum

3. Coating Excluded4. Excluded Products:

• Nose Large Punches, Large Buttons, Urethane,Close Space or Quill Punches

• Some Descriptive Shaped Products

COST:

• List Price + 50% Net• Minimum Order = $50.00

CUSTOMER SERVICE REPRESENTATIVE MUST RECEIVE APPROVALFROM EITHER PRODUCTION CONTROL MANAGER OR PLANTSUPERINTENDENT.

4

CATALOG NOMENCLATURE MANUFACTURING

COMPANY

FIRSTALPHA

CHARACTER

SECONDALPHA

CHARACTER

THIRDALPHA

CHARACTER

BODY ORSHANK

DIAMETER“D”

CUSTOM “B” LENGTH,STANDARD ALTERATIONS

OR UNIVERSAL SHAPE CODE

STANDARD OR A, B, C, D, E,POINT/LANDDIMENSION

OVERALLLENGTH

“L”POINT OR BUTTON

HOLE SIZES

MHO 25 - 090 C P=___W=___,___

FIRST

CHARACTER

MEASUREMENTSYSTEM

I = InchM = Metric

SECOND CHARACTER

Basic Body TypeA AccessoriesB Ball Lock Buttons Counter Bore ReliefC Shoulder Punch Basic/EjectorD Press Fit Button Counter Bore ReliefE Ball Lock Punch Heavy Duty/EjectorF Ball Lock Button Ultra Life/Taper ReliefG Guide BushingH Ball Lock Punch Heavy Duty/SolidI Shoulder Button Counter Bore ReliefJ Ball Lock Punch Light Duty/EjectorKL Ball Lock Punch Light Duty/SolidM Shoulder Button Press Fit Ultra Life

Taper/ReliefN Nose Large Punch Heavy Duty/SolidO Nose Large Punch Light Duty/SolidP Shoulder Punch Selective/SolidQ Quill Punch Square/Bevel HeadR RetainersS Shoulder Punch Basic/SolidT StrippersU Press Fit Button Ultra Life/Taper ReliefV Nose Large Punch Light Duty/EjectorW Nose Large Punch Heavy Duty/EjectorX Ball Lock Punch Extra Heavy Duty/SolidY Shoulder Punch Selective/EjectorZ

THIRD CHARACTER

Point or Hole ShapeA Pilot - Long LeadB Blank - Punch & ButtonC CircularD DeeF Flatted RoundH HexagonK Key FlatO OblongP Pilot Bullet NoseQ Thread FormR RectangleS SquareT Pilot StandardU Universal ShapesX Reduced Body

RetainersB B/P Ball-Lock InsertE End Type Heavy DutyF Square Type Light DutyG End Type Light DutyH Heavy Duty True SetI True Fit Ball-Lock InsertL Light Duty True SetM Mini True SetN Shoulder Style - RoundO Shoulder Style - ShapedR Round True SetS Square Type Heavy DutyX Extra Heavy Duty

StrippersC Closed End StrippersO Open End StrippersM Mini True Set Stripper

RetainerN NAAMS Stripper RetainerR True Set Stripper

RetainerS Strippers - True SetT True Strip Unit - RoundZ True Strip Unit - Shape

QuillsB Bevel Head QuillS Square Head Quill

AccessoriesA True Strip Assembly ToolB BallsC Cap Screws, Ball

Release ScrewsD DowelsE Ejector Component

AssemblyL Ejector Pin Lockout KitM Mini True Set Retainer

Shim PlatesN Retainer Angle Hole Set

ScrewO Retainer Angle Hole

Hex WrenchP Pins EjectorsR Relocation BushingsS SpringsT Ball Release ToolsW Shoulder Retainer

Backing PlateX True Set Retainer Shim

PlatesY Round Retainer Shim

PlatesORDER EXAMPLE: Ball lock punch heavy duty withoblong point and SBR Length of 25, standardalteration of ballseat rotated to 45° degrees MHO 25-090C P=22.0 W=15.3, BS@45˚

Note: When ordering, standard quantity breaks are: 1, 2-3, 4-11, 12-23, 24-49, 50-99

5

BALL LOCK PUNCHESHEAVY DUTY/SOLID

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.

SHANK ROUND SHAPE OVERALL LENGTH “L”

CATALOG DIA RANGE MIN MAX71 80 90 100 110 125

TYPE D P W G/P

MH_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X X

MH_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X X

MH_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X X

MH_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X X

MH_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

MH_ 32 32 24.00 - 31.98 12.00 32.00 X X X X X

MH_ 40 40 30.00 - 39.98 14.00 40.00 X X X X X

VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.

STANDARD BALL SEAT LOCATION IS AT 90° AS SHOWN. AVAILABLE AT 0°, 180°, 270°, FOR SAME PRICE.

MH_+ .50- .00

L+ 1.0

- .0

SBR

g 5

D

13 R

SBRCATALOG SHANK NAPMA ALTERNATES

TYPE D STD B C

MH_ 10 10 19 10 —

MH_ 13 13 19 13 25

MH_ 16 16 19 13 25

MH_ 20 20 19 13 25

MH_ 25 25 19 13 25

MH_ 32 32 19 13 25

MH_ 40 40 25 19 30

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

W

P

W

P

W

G

ROUND

MHCOBLONG

MHOSQUARE

MHSRECTANGLE

MHR

HEXAGON

MHHKEYFLAT

MHKFLATTEDROUND

MHFDEE

MHD

270°

0°

MaterialSteel: M2, RC 60-63

Standard Point Tolerance

Round P+.01- .00

Shape P, W + .01

When P = D Shank Tolerances Apply

.01 P to D

.02 P to D

L=71 SBR MAX=19

6

BALL LOCK PUNCHESHEAVY DUTY/EJECTOR

MANUFACTURING

COMPANY




ME_

+ 1.0- .0

SBR

- .00

R13

L

+ .50

D

g 5

90°

180°

P

W

P

G

R

W

G

RW

P

G

W W

P

W

P

G

W

P

ROUND

MECOBLONG

MEOSQUARE

MESRECTANGLE

MER

HEXAGON

MEHKEYFLAT

MEKFLATTEDROUND

MEFDEE

MED

270°

0°


CATALOG DIA RANGE MIN MAX71 80 90 100 110 125

TYPE D P W G/P

ME_ 10 10 2.50 - 9.98 2.50 10.00 X X X X

ME_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X X

ME_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X X

ME_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X X

ME_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

ME_ 32 32 24.00 - 31.98 12.00 32.00 X X X X X

ME_ 40 40 30.00 - 39.98 14.00 40.00 X X X X X

SBREJECTORCATALOG SHANK NAPMA ALTERNATES

TYPE D STD B CSIZE

ME_ 10 10 19 10 — MAE 4

ME_ 13 13 19 13 25 MAE 5

ME_ 16 16 19 13 25 MAE 5

ME_ 20 20 19 13 25 MAE 6

ME_ 25 25 19 13 25 MAE 6

ME_ 32 32 19 13 25 MAE 6

ME_ 40 40 25 19 30 MAE 6



Round P+.01- .00

Shape P, W + .01


.01 P to D

.02 P to D

L=71 SBR MAX=19

7

BALL LOCK PILOTSHEAVY DUTY

MANUFACTURING

COMPANY


MHT MHP

g5

SLIGHTLY LESS FOR

DIA'S UNDER 5.6*

SBR

L

DP

6.0

2.0

+ .50- .00

*

LEAD IN

PARABOLIC

SHAPE

LEAD

P

+ .50- .00

L

D

g5

SBR

2.0LEAD IN

SPHERICAL

RADIUS



Round P+.01- .00


.01 P to D

STANDARD STYLE BULLET NOSE STYLE

P DIM LEAD

1.50-9.50 4

9.51-up 10

LENGTH “L”

CATALOG RANGE71 80 90 100 110 125TYPE P

MH_ 10 10 2.50 - 10.00 X X X X X X

MH_ 13 13 5.00 - 13.00 X X X X X X

MH_ 16 16 8.00 - 16.00 X X X X X X

MH_ 20 20 12.00 - 20.00 X X X X X X

MH_ 25 25 16.00 - 25.00 X X X X X

MH_ 32 32 24.00 - 32.00 X X X X X

MH_ 40 40 30.00 - 40.00 X X X X X


TYPE D STD B C

MH_ 10 10 19 10 —

MH_ 13 13 19 13 25

MH_ 16 16 19 13 25

MH_ 20 20 19 13 25

MH_ 25 25 19 13 25

MH_ 32 32 19 13 25

MH_ 40 40 25 19 30

L=71 SBR MAX=19

SHANKDIAD

LONG LEAD STYLE

8

BALL LOCK PILOTSHEAVY DUTY

MANUFACTURING

COMPANY


MHA

L- .00+ .50

SBR

D

g5

*

* N BECOMES 1.2 X P MIN

WHEN P IS BELOW

(SEE CHART)

P

N

40º

SHANK LENGTH “L”

CATALOG DIA RANGE N P BELOW80 90 100 110 125 140 150TYPE D P SEE NOTE*

MHA 10 10 5.90 - 10.00 8 5.64 X X X X X

MHA 13 13 9.90 - 13.00 10 7.11 X X X X X X

MHA 16 16 12.90 - 16.00 15 10.74 X X X X X X X

MHA 20 20 15.90 - 20.00 20 14.38 X X X X X X X

MHA 25 25 19.90 - 25.00 25 18.00 X X X X X X X

MHA 32 32 24.90 - 32.00 30 21.67 X X X X X X X

MHA 40 40 31.90 - 40.00 40 28.96 X X X X X X X


TYPE D STD B C

MHA 10 10 19 32

MHA 13 13 19 32

MHA 16 16 25 38 L

MHA 20 20 25 38 MINUS

MHA 25 25 25 38 48

MHA 32 32 25 38

MHA 40 40 30 45



Round P+.01- .00


.01 P to D

9

BALL LOCK PUNCH BLANKSHEAVY DUTY/SOLID/EJECTOR

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.MaterialSteel: M2, RC 60-63

MEBMHB- .00

L

+ .50

D

g 5

- .00

L

+ .50

D

g 5

CATALOG SHANK OVERALL LENGTH “L”NUMBER DIA

71 80 90 100 110 125 150 165 170 175 180 190SOLID D

MHB 10 10 X X X X X X X


MHB 16 16 X X X X X X X X

MHB 20 20 X X X X X X X X




CATALOG SHANK OVERALL LENGTH “L” EJECTORNUMBER DIA

71 80 90 100 110 125 SIZEEJECTOR D

MEB 10 10 X X X X MAE 4

MEB 13 13 X X X X X X MAE 5



MEB 25 25 X X X X X MAE 6



10

NOSE LARGE PUNCHESHEAVY DUTY/SOLID

MANUFACTURING

COMPANY




MN_

- .00

- .0

+ .50

+ 1.0

g 5

L

SBR

D

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

W

P

W

P

W

G

ROUND

MNCOBLONG

MNOSQUARE

MNSRECTANGLE

MNR

HEXAGON

MNHKEYFLAT

MNKFLATTEDROUND

MNFDEE

MND

270°

0°



Round P+.01- .00

Shape P, W + .01

.01 P to D

.02 P to D

SHANK POINT ROUND SHAPE LENGTH “L”CATALOG DIA LENGTH RANGE MIN MAX

TYPE D “S.B.R.” P W G/P 80 90 100

MN_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X

MN_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X

MN_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X

MN_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X

MN_ 25 25 25 25.10 - 48.00 10.00 48.00 X X X

MN_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X

MN_ 40 40 32 40.10 - 63.00 14.00 63.00 X X X

11




Round P+.01- .00

Shape P, W + .01

.01 P to D

.02 P to D

SHANK POINT ROUND SHAPE OVERALL LENGTH “L”CATALOG DIA LENGTH RANGE MIN MAX

TYPE D “S.B.R.” P W G/P 80 90 100

MW_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X MAE 4

MW_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X MAE 5

MW_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X MAE 5

MW_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X MAE 6

MW_ 25 25 25 25.10 - 48.00 10.00 48.00 X X X MAE 6

MW_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X MAE 6

MW_ 40 40 32 40.10 - 63.00 14.00 63.00 X X X MAE 6

NOSE LARGE PUNCHESHEAVY DUTY/EJECTOR

MANUFACTURING

COMPANY



MW_

- .00

- .0

+ .50

+ 1.0

g 5

L

SBR

D

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

W

P

W

P

W

G

ROUND

MWCOBLONG

MWOSQUARE

MWSRECTANGLE

MWR

HEXAGON

MWHKEYFLAT

MWKFLATTEDROUND

MWFDEE

MWD

270°

0°

EJECTORSIZE

12


CATALOG DIA RANGE MIN MAX63 71 80 90 100TYPE D P W G/P

ML_ 06 6 2.20 - 5.98 2.20 6.00 X X X X X

ML_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X

ML_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X

ML_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X

ML_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X

ML_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X


TYPE D STD B C

ML_ 06 6 13 10 —

ML_ 10 10 19 10 —

ML_ 13 13 19 13 25

ML_ 16 16 19 13 25

ML_ 20 20 19 13 25

ML_ 25 25 19 13 25

L=63 SBR MAX=19

BALL LOCK PUNCHESLIGHT DUTY/SOLID

MANUFACTURING

COMPANY



ML_

R13

D

g 5

SBR

- .0

+ 1.0L

- .00+ .50

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

W

P

W

P

W

G

ROUND

MLCOBLONG

MLOSQUARE

MLSRECTANGLE

MLR

HEXAGON

MLHKEYFLAT

MLKFLATTEDROUND

MLFDEE

MLD

270°

0°




Round P+.01- .00

Shape P, W + .01


.01 P to D

.02 P to D

13

ROUND SHAPE OVERALL LENGTH “L”

CATALOG RANGE MIN MAX63 71 80 90 100TYPE P W G/P

MJ_ 06 6 2.20 - 5.98 2.20 6.00 X X X X X

MJ_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X

MJ_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X

MJ_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X

MJ_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X

MJ_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

BALL LOCK PUNCHESLIGHT DUTY/EJECTOR

MANUFACTURING

COMPANY



MJ_

g 5

D

+ .50

L

13 R

- .00

SBR

- .0+ 1.0

90°

180°

P

W

P

G

R

W

G

RW

P

G

W W

P

W

P

G

W

P

ROUND

MJCOBLONG

MJOSQUARE

MJSRECTANGLE

MJR

HEXAGON

MJHKEYFLAT

MJKFLATTEDROUND

MJFDEE

MJD

270°

0°



TYPE D STD B CSIZE

MJ_ 06 6 13 10 — MAE 3

MJ_ 10 10 19 10 — MAE 4

MJ_ 13 13 19 13 25 MAE 5

MJ_ 16 16 19 13 25 MAE 5

MJ_ 20 20 19 13 25 MAE 6

MJ_ 25 25 19 13 25 MAE 6



Round P+.01- .00

Shape P, W + .01


.01 P to D

.02 P to D

L=71 SBR MAX=19

SHANKDIAD

14


CATALOG DIA RANGE N P BELOW63 71 80 90 100TYPE D SEE NOTE*

ML_ 06 6 2.20 - 6.00 — — X X X X X

ML_ 10 10 2.50 - 10.00 8 5.64 X X X X X

ML_ 13 13 5.00 - 13.00 10 7.11 X X X X X

ML_ 16 16 8.00 - 16.00 15 10.74 X X X X X

ML_ 20 20 12.00 - 20.00 20 14.38 X X X X X

ML_ 25 25 16.00 - 25.00 25 18.00 X X X X X


TYPE D STD B C

ML_ 06 6 13 10 —

ML_ 10 10 19 10 —

ML_ 13 13 19 13 25

ML_ 16 16 19 13 25

ML_ 20 20 19 13 25

ML_ 25 25 19 13 25

L=63 SBR MAX=19



Round P+.01- .00


.01 P to D

BALL LOCK PILOTSLIGHT DUTY

MANUFACTURING

COMPANY


MLT MLP MLA

2.0LEAD IN

g5

SLIGHTLY LESS FOR

DIA'S UNDER 5.6*

SBR

L

DP

6.0

+ .50- .00

*

PARABOLIC

SHAPE

LEAD

P

+ .50- .00

L

D

g5

SBR

2.0LEAD IN

SPHERICAL

RADIUS

N

P

N BECOMES 1.2 X P DIM

WHEN P IS BELOW

(SEE CHART)

*

*

g5

D

+ .50- .00

L

SBR

40º

STANDARD STYLE BULLET NOSE STYLE LONG LEAD STYLE

P DIM LEAD

1.5-9.50 4

9.51-UP 10

N BECOMES 1.2 X P WHEN P IS BELOW MIN (SEE CHART)

15


63 71 80 90 100 125SOLID D

MLB 06 6 X X X X X X







63 71 80 90 100 SIZEEJECTOR D

MJB 06 6 X X X X X MAE 3






BALL LOCK PUNCH BLANKSLIGHT DUTY/SOLID/EJECTOR

MANUFACTURING

COMPANY


MJBMLB

g 5

D

+ .50

L

- .00

g 5

D

+ .50

L

- .00

16


TYPE D “S.B.R.” P W G/P 80 90 100

MO_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X

MO_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X

MO_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X

MO_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X

MO_ 25 25 25 25.10 - 45.00 10.00 45.00 X X X

NOSE LARGE PUNCHESLIGHT DUTY/SOLID

MANUFACTURING

COMPANY



MO_

D

SBR

L

g 5

+ 1.0

+ .50

- .0

- .00

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

W

P

W

P

W

G

ROUND

MOCOBLONG

MOOSQUARE

MOSRECTANGLE

MOR

HEXAGON

MOHKEYFLAT

MOKFLATTEDROUND

MOFDEE

MOD

270°

0°




Round P+.01- .00

Shape P, W + .01

.01 P to D

.02 P to D

17




Round P+.01- .00

Shape P, W + .01

.01 P to D

.02 P to D


TYPE D “S.B.R.” P W G/P 80 90 100

MV_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X MAE 4

MV_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X MAE 5

MV_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X MAE 5

MV_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X MAE 6

MV_ 25 25 25 25.10 - 45.00 10.00 45.00 X X X MAE 6

EJECTORSIZE

NOSE LARGE PUNCHESLIGHT DUTY/EJECTOR

MANUFACTURING

COMPANY



MV_

D

SBR

L

g 5

+ 1.0

+ .50

- .0

- .00

90°

180°

ROUND

MVCOBLONG

MVOSQUARE

MVSRECTANGLE

MVR

HEXAGON

MVHKEYFLAT

MVKFLATTEDROUND

MVFDEE

MVD

270°

0°

P P

W

W

G

R

P

W

G

R

W

G P

W

P

W

P

W

G

18


TYPE D STD B C

MS_ 04 4 8 10 —

MS_ 05 5 13 10 —

MS_ 06 6 13 10 —

MS_ 08 8 19 13 —

MS_ 10 10 19 13 25

MS_ 13 13 19 13 25

MS_ 16 16 19 13 25

MS_ 20 20 19 13 25

MS_ 25 25 19 13 25

MS_ 32 32 25 19 30

MS_ 40 40 25 19 30

L=50 SBR MAX=13 L=60 SBR MAX=19


SHOULDER PUNCHESSOLID

MANUFACTURING

COMPANY



- .0

- .00

m 5D

- .00+ .25

5.0

- .25+ .00

D + 3.0

L+ 1.0

SBR

+ .50

13 R

90°

180°

P P

W

P

WR

G

W

G P

W

P

W

P

W

G

W

R

G

ROUND

MSCOBLONG

MSOSQUARE

MSSRECTANGLE

MSR

HEXAGON

MSHKEYFLAT

MSKFLATTEDROUND

MSFDEE

MSD

270°

0°

MS_

MaterialSteel: M2, RC 60-63Heads RC 45-55


Round P+.01- .00

Shape P, W + .01

Alternate Point Tolerance

P, W TOLERANCE +.005- .000

P to D

STANDARD FLAT LOCATION IS AT 0° AS SHOWN.

AVAILABLE AT 90°, 180°, 270°, FOR SAME ALTERATION PRICE.

.01 P to D

.008

.02 P to D

T2


CATALOG DIA RANGE MIN MAX40 50 56 60 63 70 71 80 90 100TYPE D P W G/P

MS_ 04 4 1.60 - 3.99 1.60 4.00 X X X X X X X X X X

MS_ 05 5 1.60 - 4.99 1.60 5.00 X X X X X X X X X X

MS_ 06 6 1.60 - 5.99 1.60 6.00 X X X X X X X X X

MS_ 08 8 2.50 - 7.99 2.50 8.00 X X X X X X X X X

MS_ 10 10 3.20 - 9.99 3.20 10.00 X X X X X X X X X

MS_ 13 13 5.00 - 12.99 4.50 13.00 X X X X X X X X X

MS_ 16 16 8.00 - 15.99 6.00 16.00 X X X X X X X X X

MS_ 20 20 10.00 - 19.99 8.00 20.00 X X X X X X X X

MS_ 25 25 12.00 - 24.99 9.00 25.00 X X X X X X X X

MS_ 32 32 16.00 - 31.99 10.00 32.00 X X X X X X

MS_ 40 40 30.00 - 39.99 14.00 40.00 X X X

19


CATALOG DIA RANGE MIN MAX50 56 60 63 70 71 80 90 100TYPE D P W G/P

MC_ 05 5 1.60 - 4.99 1.60 5.00 X X X X X X X X X

MC_ 06 6 2.50 - 5.99 2.50 6.00 X X X X X X X X X

MC_ 08 8 3.20 - 7.99 3.20 8.00 X X X X X X X X X

MC_ 10 10 4.50 - 9.99 4.50 10.00 X X X X X X X X X

MC_ 13 13 6.00 - 12.99 6.00 13.00 X X X X X X X X X

MC_ 16 16 8.00 - 15.99 7.50 16.00 X X X X X X X X X

MC_ 20 20 10.00 - 19.99 8.00 20.00 X X X X X X X X

MC_ 25 25 12.00 - 24.99 9.00 25.00 X X X X X X X X

MC_ 32 32 16.00 - 31.99 10.00 32.00 X X X X X X

MC_ 40 40 30.00 - 39.99 14.00 40.00 X X X





Round P+.01- .00

Shape P, W + .01



P to D


AVAILABLE AT 90°, 180°, 270°, FOR SAME ALTERATION PRICE.

.01 P to D

.008

.02 P to D

T2

SHOULDER PUNCHESEJECTOR

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51..


+ 1.0- .0

SBR

- .00+ .50

L

m 5

D

- .00+ .25

5.0

D + 3.0

- .25+ .00

R13

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

W

P

W

P

W

G

ROUND

MCCOBLONG

MCOSQUARE

MCSRECTANGLE

MCR

HEXAGON

MCHKEYFLAT

MCKFLATTEDROUND

MCFDEE

MCD

270°

0°

MC_


TYPE D STD B CSIZE

MC_ 05 5 13 10 — MAE 2

MC_ 06 6 13 10 — MAE 3

MC_ 08 8 19 13 — MAE 4

MC_ 10 10 19 13 25 MAE 5

MC_ 13 13 19 13 25 MAE 5

MC_ 16 16 19 13 25 MAE 6

MC_ 20 20 19 13 25 MAE 6

MC_ 25 25 19 13 25 MAE 6

MC_ 32 32 25 19 30 MAE 6

MC_ 40 40 25 19 30 MAE 6

20

OVERALL LENGTH “L”

CATALOG RANGE40 50 56 60 63 70 71 80 90 100TYPE P

MS_ 04 4 1..55 - 4.00 X X X X X X X X X X

MS_ 05 5 1.55 - 5.00 X X X X X X X X X X

MS_ 06 6 1.55 - 6.00 X X X X X X X X X

MS_ 08 8 2.45 - 8.00 X X X X X X X X X

MS_ 10 10 3.15 - 10.00 X X X X X X X X X

MS_ 13 13 4.95 - 13.00 X X X X X X X X X

MS_ 16 16 7.95 - 16.00 X X X X X X X X X

MS_ 20 20 9.95 - 20.00 X X X X X X X X

MS_ 25 25 11.95 - 25.00 X X X X X X X X

MS_ 32 32 15.95 - 32.00 X X X X X X

SHANKDIAD

SHOULDER PUNCHPILOT

MANUFACTURING

COMPANY

MST MSP

- .25

D + 3.0

+ .00

- .00

5.0

+ .25L

- .00+ .50

SBR

m 5D

6.0 *

2.0LEAD IN

*SLIGHTLY LESS FOR

DIA'S UNDER 5.6

PARABOLIC

SHAPE

P

+ .25- .00

5.0

D + 3.0

- .25+ .00

Dm 5

2.0LEAD IN

SBR

LEAD

L- .00+ .50

SPHERICAL

RADIUS

P

P DIM LEAD

1.50-9.50 4

.9.51-UP 10FOR STANDARD ALTERATIONS SEE PAGES 46-51.

STANDARD STYLE BULLET NOSE STYLE


TYPE D STD B C

MS_ 04 4 8 10 —

MS_ 05 5 13 10 —

MS_ 06 6 13 10 —

MS_ 08 8 19 13 —

MS_ 10 10 19 13 25

MS_ 13 13 19 13 25

MS_ 16 16 19 13 25

MS_ 20 20 19 13 25

MS_ 25 25 19 13 25

MS_ 32 32 25 19 30





Round P+.01- .00

Shape P, W + .01




P to D

.01 P to D

.008

.02 P to D

T2

21

SHOULDER PUNCHPILOT

MANUFACTURING

COMPANY

MSA

°40

SBR

PD + 3.0

- .25+ .00

- .00

5.0

+ .25 L- .00+ .50

m 5D

*N

* N BECOMES 1.2 X P DIM

WHEN P IS BELOW

(SEE CHART)


LONG LEAD STYLE


TYPE D STD B

MS_ 10 10 13 25

MS_ 13 13 19 25

MS_ 16 16 19 25

MS_ 20 20 19 25

MS_ 25 25 19 25

MS_ 32 32 25 30



Round P+.01- .00

Shape P, W + .01




P to D

.01 P to D

.008

.02 P to D

T2


CATALOG DIA RANGE N P BELOW63 70 71 80 90 100 110 125 140TYPE D P SEE NOTE*

MS_ 10 10 4.85 - 10.00 8 5.64 X X X X X X X

MS_ 13 13 6.30 - 13.00 10 7.11 X X X X X X X X X

MS_ 16 16 9.95 - 16.00 15 10.74 X X X X X X X X

MS_20 20 13.60 - 20.00 20 14.38 X X X X X X X X

MS_ 25 25 17.25 - 25.00 25 18.00 X X X X X X X X

MS_ 32 32 20.85 - 32.00 30 21.67 X X X X X X X

22

- .00

+ .00- .25

D + 3.0

5.0

+ .25- .00

Dm 5

L

+ .50- .00

+ .00- .25

D + 3.0

5.0

+ .25- .00

Dm 5

L

+ .50

SHOULDER PUNCH BLANKSSOLID/EJECTOR

MANUFACTURING

COMPANY



MCBMSB


40 50 56 60 63 70 71 80 90 100 120 125 150 155 160 165 170SOLID D

MSB 04 4 X X X X X X X X X X X X


MSB 06 6 X X X X X X X X X X X




MSB 16 16 X X X X X X X X X X X X X



MSB 32 32 X X X X X X X X X X

MSB 40 40 X X X


50 56 60 63 70 71 80 90 100 SIZEEJECTOR D

MCB 05 5 X X X X X X X X X MAE 2






MCB 20 20 X X X X X X X X MAE 6

MCB 25 25 X X X X X X X X MAE 6

MCB 32 32 X X X X X X MAE 6

MCB 40 40 X X X MAE 6

23

- .00

H + .00 - .25

5.0

+ .25- .00

Dm 5

L

+ .50- .00

5.0

+ .25- .00

Dm 5

L

+ .50

H + .00 - .25

REDUCED SHANK PUNCHESSOLID/EJECTOR

MANUFACTURING

COMPANY

MCXMSX

HEAD OVERALL LENGTH “L”

DIA50 56 60 63 70 71 80 90 100 120 125H

MSX 04 3.01 - 4.00 7 X X X X X X X X X X X

MSX 05 4.01 - 5.00 8 X X X X X X X X X X X

MSX 06 5.01 - 6.00 9 X X X X X X X X X X X

MSX 08 6.01 - 8.00 11 X X X X X X X X X X X

MSX 10 8.01 - 10.00 13 X X X X X X X X X X X

MSX 13 10.01 - 13.00 16 X X X X X X X X X X X

MSX 16 13.01 - 16.00 19 X X X X X X X X X X X

SHANKDIA DRANGE

CATALOGTYPESOLID

HEAD OVERALL LENGTH “L”

DIA50 56 60 63 70 71 80 90 100

EJECTOREJECTOR H SIZE

MCX 05 4.01 - 5.00 8 X X X X X X X X X MAE 2






SHANKDIA DRANGE

CATALOGTYPE


24

CATALOG RANGE HEADOVERALL LENGTH “L”

TYPE P DIA. HSTD. LENGTHS OPTIONAL LENGTHS

50 63 40 45 56

MQS 01 .80 - 1.60 3 X X X X X

MQS 02 1.61 - 2.00 4 X X X X X

MQS 03 2.01 - 3.00 5 X X X X X

MQS 04 3.01 - 4.00 6 X X X X X

MQS 05 4.01 - 5.00 7 X X X X X

MQS 06 5.01 - 6.00 8 X X X X X

MQS 07 6.01 - 7.00 9 X X X X X

CATALOG RANGEOVERALL LENGTH “L”

TYPE PSTD. LENGTHS OPTIONAL LENGTHS

50 63 40 45 56

MQB 01 .80 - 1.60 X X X X X

MQB 02 1.61 - 2.00 X X X X X

MQB 03 2.01 - 3.00 X X X X X

MQB 04 3.01 - 4.00 X X X X X

MQB 05 4.01 - 5.00 X X X X X

MQB 06 5.01 - 6.00 X X X X X

MQB 07 6.01 - 7.00 X X X X X

QUILL PUNCHES MANUFACTURING

COMPANY

- .00- .30

- .00

- .00

+.01

+.30

+.10

+.00

H P

5.0

L

MQS

Square Head

- .00

- .00

- .00

4.0 MAX

+.01

+.30

+.25 L

.7 X P

P60°1.8 X PREF

MQB

Bevel Head

“P” Dimension must be ordered in .01increments. Other three place sizes areP.O.R.

“P” Dimension must be ordered in .01increments. Other three place sizes areP.O.R.



25

PRESS-FIT BUTTONSCOUNTER BORE RELIEF

MANUFACTURING

COMPANY


VIEWS ARE SHOWN LOOKING AT TOP FACE OF BUTTON.

STANDARD FLAT LOCATION IS AT 0° AS SHOWN. AVAILABLE AT 90°, 180°, 270°, FOR SAME ALTERATION PRICE.

MD_

- .0

- .00

B

R D

L

+ .50

+ 1.5

n 5 (10-25)

j 6 (32-100)+.8 min/+3.2 max

*

90°

180°

P

W

P

R

G

W

R

G

W

P

G

W W

P

W

P

G

W

P

ROUND

MDCOBLONG

MDOSQUARE

MDSRECTANGLE

MDR

HEXAGON

MDHKEYFLAT

MDKFLATTEDROUND

MDFDEE

MDD

270°

0°

MaterialSteel: A2, RC 58-60


Round P+.01- .00

Shape P, W + .02- .0

.01 P to D

.02 P to D

CATALOG BODY DIE MAX ROUND SHAPE OVERALL LENGTH “L”

TYPE DIA LAND DIA RANGE MIN MAXD B R P W G/P 22 25 28 30 32 35

MD_ 10 10 4.0 5.6 1.60 - 5.00 1.60 5.00 X X X X X X

MD_ 13 13 5.0 8.0 1.80 - 7.20 1.80 7.20 X X X X X X

MD_ 16 16 5.0 9.5 5.00 - 8.80 2.50 8.80 X X X X X X

MD_ 20 20 5.0 12.0 5.50 - 11.00 3.20 11.00 X X X X X X

MD_ 22 22 6.0 15.0 7.50 - 14.00 4.00 14.00 X X X X X X

MD_ 25 25 6.0 17.5 9.50 - 16.50 4.80 16.50 X X X X X X

MD_ 32 32 6.0 21.0 13.00 - 20.00 5.50 20.00 X X X X X X

MD_ 38 38 8.0 27.0 16.00 - 26.00 6.40 26.00 X X X X X X

MD_ 40 40 8.0 27.0 16.60 - 26.00 6.40 26.00 X X X X X X

26

PRESS FIT BUTTONSULTRA LIFE/TAPER RELIEF

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.STANDARD TAPER: ROUND 1° PER SIDE/SHAPED 1-1/2° PER SIDE

MaterialSteel: STD A-2, RC 58-60Alternate M2, 60-63


Round P+.01- .00

Shape P,W +.02- .00

Alternate Hole Tolerance


P to D

ONLY AVAILABLE BELOW45 BODY DIAMETER



AVAILABLE AT 90°, 180°, 270°, FOR SAME

ALTERATION PRICE..01 P to D

.008

.02 P to D

T2

+1.5

- .0

+.50

- .00

L

D

B

n5 (10-25)

j6 (32-100)*

*

90°

180°

P

W

P

R

G

W

P

G

W W

P

W

P

G

W

P

R

G

W

ROUND

MUCOBLONG

MUOSQUARE

MUSRECTANGLE

MUR

HEXAGON

MUHKEYFLAT

MUKFLATTEDROUND

MUFDEE

MUD

270°

0°

MU_

BODY LAND LENGTH “B” ROUND SHAPE OVERALL LENGTH “L”CATALOG DIA NAPMA ALTERNATES RANGE MIN MAX

TYPE D STD B C P W G/P 22 25 28 30 32 35

MU_ 10 10 4.0 5.0 3.0 1.6 - 5.0 1.6 5.0 X X X X X X

MU_ 13 13 5.0 8.0 3.0 3.0 - 7.2 1.8 7.2 X X X X X X

MU_ 16 16 5.0 8.0 3.0 5.0 - 8.8 2.5 8.8 X X X X X X

MU_ 20 20 5.0 10.0 3.0 5.5 - 11.0 3.2 11.0 X X X X X X

MU_ 22 22 6.0 10.0 3.0 7.5 - 14.0 4.0 14.0 X X X X X X

MU_ 25 25 6.0 10.0 3.0 9.5 - 16.5 4.8 16.5 X X X X X X

MU_ 32 32 6.0 12.0 3.0 13.0 - 20.0 5.5 20.0 X X X X X X

MU_ 38 38 8.0 12.0 3.0 16.0 - 26.0 6.4 26.0 X X X X X X

MU_ 40 40 8.0 12.0 3.0 16.6 - 26.0 6.4 26.0 X X X X X X

MU_ 45 45 8.0 12.0 3.0 22.0 - 31.0 7.5 31.0 X X X X X

MU_ 50 50 8.0 12.0 3.0 24.0 - 34.0 8.0 34.0 X X X X X

MU_ 56 56 8.0 12.0 3.0 26.0 - 38.0 8.5 38.0 X X X X X

MU_ 63 63 8.0 12.0 3.0 30.0 - 43.0 9.0 43.0 X X X X X

MU_ 71 71 8.0 12.0 3.0 34.0 - 48.0 9.5 48.0 X X X X X

MU_ 76 76 8.0 12.0 3.0 36.0 - 52.0 10.0 52.0 X

MU_ 85 85 8.0 12.0 3.0 40.0 - 58.0 11.0 58.0 X

MU_90 90 8.0 12.0 3.0 43.0 - 61.0 12.0 61.0 X

MU_100 100 8.0 12.0 3.0 48.0 - 68.0 13.0 68.0 X

27




Round P+.01- .00

Shape P, W + .02- .00

.01 P to D

.02 P to D


TYPE DIA LAND DIA RANGE MIN MAXD B R P W G/P 22 25 28 30 32 35

MI_ 10 10 4.0 5.6 1.60 - 5.00 1.60 5.00 X X X X X X

MI_ 13 13 5.0 8.0 1.80 - 7.20 1.80 7.20 X X X X X X

MI_ 16 16 5.0 9.5 5.00 - 8.00 2.50 8.80 X X X X X X

MI_ 20 20 5.0 12.0 5.50 - 11.00 3.20 11.00 X X X X X X

MI_ 22 22 6.0 15.0 7.50 - 14.00 4.00 14.00 X X X X X X

MI_ 25 25 6.0 17.5 9.50 - 16.50 4.80 16.50 X X X X X X

MI_ 32 32 6.0 21.0 13.00 - 20.00 5.50 20.00 X X X X X X

MI_ 38 38 8.0 27.0 16.00 - 26.00 6.40 26.00 X X X X X X

MI_ 40 40 8.0 27.0 16.50 - 26.00 6.50 26.30 X X X X X X

SHOULDER BUTTONSCOUNTER BORE RELIEF

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.VIEWS ARE SHOWN LOOKING AT TOP FACE OF BUTTON.

MI_- .00

- .00+ 1.5

+ .50

m 5

+ 3.0

5.0

+ .25

+ .00

D

L

R

R

D- .25

- .0

+ .8 min/+3.2 max

90°

180°

P

W

P

R

G

W

R

G

W

P

G

W W

P

W

P

G

W

P

ROUND

MICOBLONG

MIOSQUARE

MISRECTANGLE

MIR

HEXAGON

MIHKEYFLAT

MIKFLATTEDROUND

MIFDEE

MID

270°

0°

28

SHOULDER BUTTONSULTRA LIFE/TAPER RELIEF

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.STANDARD TAPER: ROUND 1° PER SIDE/SHAPED 1-1/2° PER SIDE

Alternate Hole Tolerance


P to D



.008

T2

- .00

- .00

- .0

- .25D

B

L

D

+ .00

+ .25

5.0

+ 3.0

m 5

+ .50

+ 1.5

90°

180°

P

W

P

R

G

W

P

G

W W

P

W

P

G

W

P

R

G

W

ROUND

MMCOBLONG

MMOSQUARE

MMSRECTANGLE

MMR

HEXAGON

MMHKEYFLAT

MMKFLATTEDROUND

MMFDEE

MMD

270°

0°

MM_



Round P+.01- .00

Shape P,W +.02- .00

.01 P to D

.02 P to D

BODY LAND LENGTH “B” ROUND SHAPE OVERALL LENGTH “L”CATALOG DIA NAPMA ALTERNATES RANGE MIN MAX

TYPE D STD B C P W G/P 22 25 28 30 32 35

MM_ 10 10 4.0 3.0 6.0 1.60- 5.00 1.60 5.00 X X X X X X

MM_ 13 13 5.0 3.0 6.0 1.80 - 7.20 1.80 7.20 X X X X X X

MM_ 16 16 5.0 3.0 8.0 5.00 - 8.80 2.50 8.80 X X X X X X

MM_ 20 20 5.0 3.0 8.0 5.50 - 11.00 3.20 11.00 X X X X X X

MM_ 22 22 6.0 3.0 8.0 7.50 - 14.00 4.00 14.00 X X X X X X

MM_ 25 25 6.0 3.0 8.0 9.50 - 16.50 4.80 16.50 X X X X X X

MM_ 32 32 6.0 3.0 10.0 13.00 - 20.00 5.50 20.00 X X X X X X

MM_ 38 38 8.0 3.0 10.0 16.00 - 26.00 6.40 26.00 X X X X X X

MM_ 40 40 8.0 3.0 10.0 16.50 - 26.00 6.50 26.00 X X X X X X

MM_ 45 45 8.0 3.0 10.0 22.00 - 31.00 7.50 31.00 X X X X X X

29

BALL LOCK BUTTONSCOUNTER BORE RELIEF

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.VIEWS ARE SHOWN LOOKING LOOKING AT TOP FACE OF BUTTON.

STANDARD BALL SEAT LOCATION IS AT 90° AS SHOWN. AVAILABLE AT 0°, 180°, 270°, FOR SAME ALTERATION PRICE.

MB_

D

B

R

L

g 5

+ .50

+ 1.5

- .00

- .0

+.8 min/+3.2 max

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

W

P

W

P

W

G

ROUND

MBCOBLONG

MBOSQUARE

MBSRECTANGLE

MBR

HEXAGON

MBHKEYFLAT

MBKFLATTEDROUND

MBFDEE

MBD

270°

0°



Round P+.01- .00

Shape P, W + .02- .00

.01 P to D

.02 P to D


TYPE DIA LAND DIA RANGE MIN MAXD B R P W G/P 32

MB_ 13 13 4.0 6.0 1.60 - 5.00 1.60 5.00 X

MB_ 16 16 5.0 8.0 3.20 - 7.20 2.00 7.20 X

MB_ 20 20 5.0 12.0 4.00 - 11.00 2.50 11.00 X

MB_ 25 25 6.0 16.0 8.00 - 15.00 4.00 15.00 X

MB_ 32 32 6.0 20.0 11.00 - 19.00 5.00 19.00 X

MB_ 38 38 8.0 27.0 16.50 - 26.00 6.50 26.00 X

30

BUTTON BLANKSPRESS FIT WITH COUNTER BORE RELIEF

MANUFACTURING

COMPANY

FOR STANDARD ALTERATIONS SEE PAGES 46-51.MaterialSteel: A2, RC 58-60

MIBMDB

- .00

PD

+. 00

+ .25

- .00

5.0

+ 3.0R

B

Dm 5

+ .50

+ 1.5L

- .25

- .0

+.8 min/+3.2 max

P

B

L

R D

+ .50

+ 1.5

- .00

- .0

n 5 (10-25)

j 6 (32-100)

*

*

CATALOG BODY DIE RLF DRILL OVERALL LENGTH “L”

NUMBER DIA LAND DIA SIZE22 25 28 30 32 35D B R P

M_B 10 10 4.0 5.6 1.2 X X X X X X

M_B 13 13 5.0 8.0 1.4 X X X X X X

M_B 16 16 5.0 9.5 2.0 X X X X X X

M_B 20 20 5.0 12.0 2.8 X X X X X X

M_B 22 22 6.0 15.0 2.8 X X X X X X

M_B 25 25 6.0 17.5 4.4 X X X X X X

M_B 32 32 6.0 21.0 5.2 X X X X X X

M_B 38 38 8.0 27.0 5.6 X X X X X X

M_B 40 40 8.0 27.0 5.6 X X X X X X

31

BUTTON BLANKSPRESS FIT WITH STRAIGHT THRU HOLE

MANUFACTURING

COMPANY


MMBMUB

- .00

L

+ .50

m 5

D+ 3.0

5.0

+ .25

- .00

+ .00

DP

- .25

+ .50

D

L

P

- .00

n 5 (10-25)

j 6 (32-100)

*

*

CATALOG BODY DRILL OVERALL LENGTH “L”

NUMBER DIA SIZE22 25 28 30 32 35D P

M_B 10 10 1.2 X X X X X X

M_B 13 13 1.4 X X X X X X

M_B 16 16 2.0 X X X X X X

M_B 20 20 2.4 X X X X X X

M_B 22 22 2.4 X X X X X X

M_B 25 25 2.4 X X X X X X

M_B 32 32 2.4 X X X X X X

M_B 38 38 2.4 X X X X X X

M_B 40 40 2.4 X X X X X X

M_B 45 45 2.4 X X X X X X

MUB 50* 50 2.4 X X X X

MUB 56* 56 2.4 X X X X

MUB 63* 63 2.4 X X X X

MUB 71* 71 2.4 X X X X

MUB 76* 76 2.4 X X X X

MUB 85* 85 2.4 X X X X

MUB 90* 90 2.4 X X X X

MUB 100* 100 2.4 X X X X

*Available in MUB Only

32

BUTTON BLANKSBALL LOCK WITH COUNTER BORE RELIEF ANDSTRAIGHT THRU HOLE

MANUFACTURING

COMPANY



MFBMBB

P Dg 5

L

+ .50- .00

2

- .0

- .00

g 5

+ 1.5

+ .50

DR

L

B

P1

CATALOG BODY DIE RLF DRILL DRILL OVERALL

NUMBER DIA LAND DIA SIZE SIZE LENGTH “L”

D B R P1 P2 32

M_B 13 13 4.0 5.8 1.2 1.2 X

M_B 16 16 5.0 8.0 1.6 1.6 X

M_B 20 20 5.0 11.9 2.0 2.0 X

M_B 25 25 6.0 16.0 3.6 2.4 X

M_B 32 32 6.0 20.0 4.4 2.4 X

M_B 38 38 8.0 27.0 5.6 2.4 X


33

BALL LOCK RETAINERSTRUE SET

MANUFACTURING

COMPANY

SLIP - FIT FOR

E

D

HL

K6 mm DOWELS (2)

W

G G

J

30°

R

SCREW

6.3

POSITIVE RETENSION

SNAP RING (HD ONLY)

IN-LINE

DOWEL

SLIP FIT

MRL = 32.0

MRH = 41.0

MR_

Heavy Duty

CATALOG D IN-LINE SCREWNUMBER DIA. E G L W R H J K DOWEL SIZE

MRH-10 10 26.924 11.12 44.5 39.9 9.5 19.05 7.50 9.00 6 M8

MRH-13 13 29.972 14.27 50.8 48.3 12.7 19.05 6.50 12.00 6 M8

MRH-16 16 31.750 15.87 54.0 51.6 14.3 19.05 6.00 13.50 6 M8

MRH-20 20 33.528 17.47 60.3 58.2 17.5 19.05 5.00 16.50 6 M10

MRH-25 25 40.640 19.84 69.9 66.5 22.2 23.82 7.00 22.00 6 M12

MRH-32 32 40.640 19.84 69.9 66.5 22.2 23.82 7.00 22.00 6 M12

MRH-40 40 43.993 24.00 77.4 77.8 26.0 27.00 10.00 26.00 6 M12

Light Duty

CATALOG D IN-LINE SCREWNUMBER DIA. E G L W R H J K DOWEL SIZE

MRL-06 06 23.000 11.10 41.3 37.8 8.0 19.00 9.00 8.00 3 M6

MRL-10 10 26.924 11.12 44.5 39.9 9.5 19.05 7.50 9.00 6 M8

MRL-13 13 29.972 14.27 50.8 48.3 12.7 19.05 6.50 12.00 6 M8

MRL-16 16 31.750 15.87 54.0 51.6 14.3 19.05 6.00 13.50 6 M8

MRL-20 20 33.528 17.47 60.3 58.2 17.5 19.05 5.00 16.50 6 M10

MRL-25 25 40.640 19.84 69.9 66.5 22.2 23.82 7.00 22.00 6 M12

FOR ACCESSORIES AND SHIM PLATES SEE PAGES 38-40.

CAD FILES AVAILABLE FOR DOWNLOAD AT WWW.MOELLERPUNCH.COM

Manufactured under Patent No.’s 0351395, 5357835International Patents Pending.

34

MANUFACTURING

COMPANYBALL LOCK RETAINERSECONOMY ROUND TRUE SETHEAVY DUTY

MRRFOR ACCESSORIES AND SHIM PLATES SEE PAGE 38-40.

CATALOG ±.25˚ SCREW IN-LINENUMBER ØD ØL E G K M SIZE DOWEL

MRR-10 10.00 38.1 9.86 7.10 2.65 20.5˚ M12 6

MRR-13 13.00 41.3 9.25 9.17 3.18 26˚ M12 6

MRR-16 16.00 44.5 9.10 11.07 1.93 33.5˚ M12 6

MRR-20 20.00 57.2 12.20 14.30 0 30˚ M16 6

MRR-25 25.00 63.5 12.51 17.50 0 30˚ M16 6

MRR-32 32.00 76.2 15.67 20.83 0 30˚ M20 6

MRR-40 40.00 82.6 15.39 23.55 0 30˚ M20 6

M˚

POSITIVE RETENTIONSET SCREW

6.3

E

K

ØD

41.0

IN-LINE

DOWEL

SLIP-FIT

SCREW

Ø L

G


International Patents Pending.

35

MANUFACTURING

COMPANY

Manufactured under Patent No.’s 0351395, 5357835International Patents Pending.

CATALOG SCREWDIA. A B G H R SNUMBER SIZE

MRM-10 10 37.8 40.6 11.1 19.0 9.5 9.2 M8

MRM-13 13 40.3 47.6 14.3 19.0 11.7 9.5 M8

MRM-16 16 42.1 50.8 15.9 19.0 13.5 9.5 M8

MRM-20 20 46.5 57.1 17.5 19.0 16.4 11.1 M10

MRM-25 25 56.5 65.1 19.8 23.8 20.0 12.7 M12

MRM-32 32 58.2 64.0 19.8 23.8 22.2 12.2 M12

MRM-40 40 67.3 76.2 24.0 27.0 26.0 14.3 M12

D

S

R

H

B

GG

A

SCREW

6.3

41.0

6 mm IN LINE

DOWEL SLIP-FIT

POSITIVE

RETENSION

SNAP RING

SLIP FIT FOR 6mm IN LINE

DOWEL

SHIM PLATES

Heavy Duty

THICKNESS

+/- .13

CLEARANCE

HOLES

CATALOG

NUMBER

MAM 10-

MAM 13-

MAM 16-

MAM 20-

MAM 25-

MAM 32-

MAM 40-

AvailableThickness

3.06.0

10.013.0

OrderingNumber

030060100130

INSERT SHIMORDERING NUMBER

ORDERING EXAMPLEMAM 16-060

BALL LOCK RETAINERSMINI TRUE SET

MRMFOR ACCESSORIES SEE PAGES 38-40.


CATALOG SCREWNUMBER D d1 L W R H J K G E F SIZE

MRN-10 10 14.0 44.5 39.9 9.5 19.05 7.50 9.00 11.12 26.924 16.00 M8MRN-13 13 17.0 50.8 48.3 12.7 19.05 6.50 12.00 14.27 29.972 16.00 M8MRN-16 16 20.0 54.0 51.6 14.3 19.05 6.00 13.50 15.87 31.750 16.00 M8MRN-20 20 24.0 60.3 58.2 17.5 19.05 5.00 16.50 17.47 33.528 20.50 M10MRN-25 25 29.0 69.9 66.5 22.2 23.82 7.00 22.00 19.84 40.640 25.00 M12MRN-32 32 36.0 69.9 66.5 22.2 23.82 7.00 22.00 19.84 40.640 27.50 M12

CATALOG SCREWNUMBER D r1 L W R H J K G E F SIZE

MRO-10 10 7.0 44.5 39.9 9.5 19.05 7.50 9.00 11.12 26.924 16.00 M8MRO-13 13 8.5 50.8 48.3 12.7 19.05 6.50 12.00 14.27 29.972 16.00 M8MRO-16 16 10.0 54.0 51.6 14.3 19.05 6.00 13.50 15.87 31.750 16.00 M8MRO-20 20 12.0 60.3 58.2 17.5 19.05 5.00 16.50 17.47 33.528 20.50 M10MRO-25 25 14.5 69.9 66.5 22.2 23.82 7.00 22.00 19.84 40.640 25.00 M12MRO-32 32 18.0 69.9 66.5 22.2 23.82 7.00 22.00 19.84 40.640 27.50 M12

36

SHOULDER PUNCH RETAINERSTRUE SET

MANUFACTURING

COMPANY

MR_

MRN STYLEFor RoundPunches

FOR ACCESSORIES AND SHIM PLATES SEE PAGES 38-40.

CAD FILES AVAILABLE FOR DOWNLOAD ATWWW.MOELLERPUNCH.COM

MRO STYLEFor ShapedPunches

R K Ø D 6mm DOWEL2 PLCS

J

M5 TAP FORB. PLATE SCREW

E

FH

GG

W

SCREW

30º

L

5.0

d1

25

RK 6mm DOWEL

2 PLCS

J

M5 TAP FORB. PLATE SCREW

E

FH

SCREW

GG

W

30º

L

5.0

25

D

D/2

r1

37

MANUFACTURING

COMPANY

Shown below are examples of the two styles of Special Multi-Hole Ball Lock Retainers offered by Moeller Manufacturing. Theconventional style with hardened backing plate and the patented one-piece True Set style retainer. Notice the retainer is drawn intrue die position, using datum line dimensioning starting from the upper left corner, and the zero start point being a punch or dowelhole. This aids in CNC programming and ensures proper mating of the punch retainer and its matching die section or button retainer.All Ball-Lock Retainer holes must be designated as using a round or shaped, punch or button. Where shaped components are beingused, angle holes are precision jig ground. This guarantees radial location but adds costs to the retainer. Note: Ball-Seat class “R”will be supplied unless otherwise specified.

TRUE SET STYLE

DETAIL VIEW OF PUNCH HOLESPECIAL FEATURES:

*AN EXCLUSIVE PATENTED MOELLERPRODUCT PATENT NO.’s 0351395 & 5357835INTERNATIONAL PATENT PENDING*ONE-PIECE CONSTRUCTION-(W/O BACKING PLATE OR PLUG)*THRU HARDENED HIGH ALLOY TOOL STEEL

TOLERANCES ALL TYPES

OUTSIDE EDGES + .5DOWEL HOLE LOCATIONS + .01SCREW HOLE LOCATIONS + .1COMPONENT HOLE LOCATIONS + .01

BALL-HOLESCLASS RADIAL TOL.

R ................................................. + 5°F ................................................. + .0°5'

35

.006.35

19

.06

.00

(2)

45°.00

10

.00

19.05

53.05

63.50

30.16

63.50

73

11

7.00

19

.05

26

.81

49

.21

86

.91

88

.90

10

7.9

51

07

.95

10

6.35.00

41

BINDER

SCREWS

FOR MHR 13

- ROUND -

FOR MHU 16

- FORM -

FOR M10 S.H.C.S.

FOR 10 DOWELS

FOR MHO 25

- FORM -

PUNCH KNOCK

OUT HOLE"U" CUT

SPECIAL MULTI HOLEBALL-LOCK RETAINERS

FULLBACKINGPLATE STYLE

TRUE SETSTYLE

38

MANUFACTURING

COMPANYTRUE SET STRIPPERS

3

B

L

D

d1

d

D2

Heavy Duty Light Duty RecommendedBall Lock Ball Lock Stripper

Punch Length Punch Length Length “L”

80 71 43

90 80 52

100 90 63

110 100 72

MTR STYLE STRIPPER RETAINER

URETHANE HARDNESS 95 SHORE A

510

E

R 8

R 4.50

R

D

11.5

Catalog No. D R E

MTR-10 10 13 28

MTR-13 13 15.5 31

MTR-16 16 18 32.9

MTR-20 20 20.5 34.8

MTR-25 25 24 39.8

MTR-32 32 31 41.3

MTR-40 40 36 45

MTM STYLE STRIPPER RETAINER

D

Catalog No. D R E

MTM-10 10 13 22.5

MTM-13 13 15.5 25

MTM-16 16 18 27.5

MTM-20 20 20.5 30

MTM-25 25 24 35.5

MTM-32 32 31 37.5

MTM-40 40 36 42.3

• Innovative One-Piece construction• Patented cost savings “Snap in” retention feature• Interchangeable and complies with NAAMS standards• Precision machined to assure perpendicularity resulting to prolonged Urethane life• Adaptable to special multi-hole Retainers

Moeller reserves the right to modify, correct or improve this literature or products without notice.

PressStripper Punch Fit

Catalog Number Shank D d L d1 d2 b

MTS10-43 *44 10 9.75 18 43 *44 21 1.6 6

MTS10-52 *54 10 9.75 18 52 *54 21 1.6 6

MTS10-63 *64 10 9.75 18 63 *64 21 1.6 6

MTS10-72 *74 10 9.75 18 72 *74 21 1.6 6

MTS13-43 *44 13 12.75 23 43 *44 26 3.0 6

MTS13-52 *54 13 12.75 23 52 *54 26 3.0 6

MTS13-63 *64 13 12.75 23 63 *64 26 3.0 6

MTS13-72 *74 13 12.75 23 72 *74 26 3.0 6

MTS16-43 *44 16 15.75 28 43 *44 31 3.0 6

MTS16-52 *54 16 15.75 28 52 *54 31 3.0 6

MTS16-63 *64 16 15.75 28 63 *64 31 3.0 6

MTS16-72 *74 16 15.75 28 72 *74 31 3.0 6

MTS20-43 *44 20 19.75 33 43 *44 36 3.0 7

MTS20-52 *54 20 19.75 33 52 *54 36 3.0 7

MTS20-63 *64 20 19.75 33 63 *64 36 3.0 7

MTS20-72 *74 20 19.75 33 72 *74 36 3.0 7

MTS25-43 *44 25 24.75 40 43 *44 43 3.0 7

MTS25-52 *54 25 24.75 40 52 *54 43 3.0 7

MTS25-63 *64 25 24.75 40 63 *64 43 3.0 7

MTS25-72 *74 25 24.75 40 72 *74 43 3.0 7

MTS32-43 *44 32 31.70 50 43 *44 55 3.0 7

MTS32-52 *54 32 31.70 50 52 *54 55 3.0 7

MTS32-63 *64 32 31.70 50 63 *64 55 3.0 7

MTS32-72 *74 32 31.70 50 72 *74 55 3.0 7

MTS40-43 *44 40 39.70 60 43 *44 65 3.0 8

MTS40-63 *64 40 39.70 60 63 *64 65 3.0 8

URETHANE STRIPPERS

* Alternative Length Available

InternationalPatentsPending.

39

TRUE SET RETAINER ACCESSORIES

BALLTRUE SET SOC. HD. DOWELS BALL SPRING RELEASERETAINER CAP SCREW SCREW

LIGHT

DUTY

SPECIAL BACKING PLATERETAINER ACCESSORIES

MRL-06

MRL-10

MRL-13

MRL-16

MRL-20

MAC 8-35

M8 x 35

MAC 6-35M6 X 35

MAD 3-203mm x 20MAD 6-206mm x 20

MAB 66mm

MAS 66mm

MAB 8

8mm

MAS 8

8mm

MAC 4-20M4 x 20

MAC 3-15M3 x 15

MAD 6-20

6 mm x 20

MAC 10-40M10 x 40

6 DIA. MAS 6S MAB 6

8 DIA. MAS 8S MAB 8

10 DIA. MAS 10S MAB 10

12 DIA. MAS 12S MAB 12

SPRINGS BALLS

HEAVY

DUTY

MRL-25

MRH-13

MRH-16

MRH-10

MRH-20

MRH-25

MRH-32

MRH-40

MAC 12-40M12 x 40

MAB 1010mm

MAS1010mm

MAC 4-20

M4 X 20MAB 1212mm

MAS 1212mm

MAD 6-20

6mm x 20

MAC 8-45M8 x 45

MAC 10-50M10 x 50

MAC 12-50M12 x 50

MANUFACTURING

COMPANYACCESSORIES

POSITIVE RETENSIONSNAP RING

MAS-10C Used for 10mmHeavy Duty

Retainer Only

MAS-12C Used for 13mm-40mmHeavy Duty

Retainers Only

ECONOMY ROUND TRUE SET RETAINERS

SHOULDER TRUE SET RETAINERS

MAD 6-206mm x 20

TRUE SETSHOULDER SOC. HD. DOWELSRETAINER CAP SCREW

MRN-10

MRN-13MAC 8-35

MRN-16M8 x 35

MRN-20MAC10-40

M10 x 40

MRN-25 MAC 12-40

MRN-32 M12 x 40-50

MAD 6-206mm x 20

TRUE SETSHOULDER SOC. HD. DOWELSRETAINER CAP SCREW

MRO-10

MRO-13MAC 8-35

MRO-16M8 x 35

MRO-20MAC10-40

M10 x 40

MRO-25 MAC 12-40

MRO-32 M12 x 40-50

TRUE SET BALL ANGLEROUND SOC. HD. DOWELS BALL SPRING RELEASE HOLE SET

RETAINER CAP SCREW SCREW SCREW

MAB 10 MAS 10T MAN 10

MRR-10 MAC 12-50 10mm 10 mm

MRR-13 M12-1.75 x 50mm

MRR-16

MRR-20 MAC16-50 MAD 6-20 MAB 12 MAS 12T

MAC 4-20

MRR-25 M16-2.0 x 50mm 6mm X 20 12mm 12mm

4mm X 20MAN 12

MRR-32 MAC20-50

M20-2.5 x 50mm

MRR-40

Available OrderingThickness Number

4.75 047

6.35 053

40

ACCESSORIES MANUFACTURING

COMPANY

THICKNESS

+/- .13

CLEARANCE

HOLES

INSERT SHIMTHICKNESS

ORDERING EXAMPLEMAX 13.031

TRUE SET SHIM PLATES

CLEARANCEHOLES

±.13

THICKNESS

INSERT SHIM THICKNESS

ORDERING EXAMPLEMAY 13-031

AvailableThickness

OrderingNumber

1.80 018

3.00 030

3.18 031

4.75 047

6.00 060

6.35 063

10.00 100

13.00 130

CATALOGNUMBER

MAY 10-

MAY 13-

MAY 16-

MAY 20-

MAY 25-

MAY 32-

MAY 40-

ANGLE HOLE SET SCREW TOOL(for True Set Retainers) Cat. No. MAT 06

CATALOGNUMBER

MAX 10-

MAX 13-

MAX 16-

MAX 20-

MAX 25-

MAX 32-

MAX 40-

AvailableThickness

OrderingNumber

1.80 018

3.00 030

3.18 031

4.75 047

6.00 060

6.35 063

10.00 100

13.00 130

BALL RELEASE TOOLSANGLE TIP(for all Retainers) Cat. No. MAT 01

STRAIGHT TIP(for all Retainers) Cat. No. MAT 02

THREADED TIP (for True Set Retainers) 10-40 Diameter Cat. No. MAT 03

SNAP RING PLIERSHeavy Duty Only Cat. No. MAT 10

TRUE SET SHOULDERRETAINER BACKING PLATES

THICKNESS±.13

CLEARANCEHOLES

C'SINK FOR BACKING PLATE

SCREW

CATALOGNUMBER

MAX 10-

MAX 13-

MAX 16-

MAX 20-

MAX 25-

MAX 32-

INSERT SHIMTHICKNESS

HARDENED TO R/C 50-52ORDERING EXAMPLE

MAW 13-047

41

APPROXIMATE PRESSURE

CATALOG I.D. O.D. LENGTH AVAILABLE AT DEFLECTION OF

NUMBER L 3.0 6.5 9.5

MTC 06-45 45 1324 2256 —

MTC 06-53 06 19 53 1079 1863 —

MTC 06-71 71 686 1079 1765

MTC 08-45 45 1471 2207 —

MTC 08-53 08 21 53 1324 1961 2942

MTC 10-71 71 981 1618 2648

MTC 10-45 45 1716 2795 —

MTC 10-53 10 23 53 1422 2452 3187

MTC 10-56 56 1422 2452 3187

MTC 10-71 71 1128 2010 2697

MTC 13-45 45 2109 3334 —

MTC 13-53 13 26 53 1471 2354 3432

MTC 13-56 56 1471 2354 2942

MTC 13-71 71 1275 1961 2452

MTC 16-45 45 2354 3825 —

MTC 16-53 16 30 53 2158 3531 4511

MTC 16-56 56 2158 3431 4511

MTC 16-71 71 1814 2942 3825

MTC 20-45 45 2452 3923 —

MTC 20-53 20 38 53 2158 3629 5590

MTC 20-71 71 1618 2942 4658

MTC 25-45 45 9317 14318 —

MTC 25-53 25 50 53 7355 11572 15985

MTC 25-71 71 4904 8336 13485

1.6 06-10

3.2 13.25

VENT I.D.’s

CLOSED END urethane strippers are shaped to suit thepunch point by closing the die – without the material –the point and the die cavity provide the shearing actionto shape the closed end.

POWERTHANE provides an excellent balance of loadbearing and memory rate, with a tensile strength of30,250 newtons., deflections greater than 25% are notrecommended; for optimum life in high speedcontinuous operations, a 15% deflection is suggested.

Durometer hardness 95 Shore A.

+.062- .000

VENT

I.D.

O.D.

.25

L

URETHANE STRIPPERSCLOSED END

+1.5-.0

6.3

MANUFACTURING

COMPANY

42

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order the first character is M, then specify body type similar to other standard items,(second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU 32-090 P=24.5 W=16.6 R=1.5, U-17

UNIVERSAL SHAPES

90°

180°

270°

0°

P

W

R

P

W

(8)R

W

A

PP

B

S

R

W

P

W

R

W

A

P

A

2W

A

P

R1 = .683W - .183PR2 = 1.183P - .683W

R1

R2P

W

R2

R1P

W

P

G

SW

P

A R

P

W

A

P

W

R

(2)S

R

W

PP

W

2A

P

A

W

A

W

P

W

A

P

A

2

A

W

PP

W

A

A

2

A

2

P

W

A

RP

W

A

P

W

A

R

A

W

P

W

A

PR

W

A

P

A

2

W

A

P

R

A

2

P

A

W

A

2

R

A

W

PR

A

W

P

SS

MISCELLANEOUS

TRIANGLES/TRAPEZOIDS

MONO LOBES

MULTI LOBES

U-05 U-06 U-07 U--08 U-09

U-10 U-11 U-12 U-13 U-14

U-15 U-16 U-17 U-18 U-19

U-20 U-21 U-22 U-23 U-24

U-25 U-26 U-27 U-28 U-29

U-30 U-31 U-32 U-33 U-34

MANUFACTURING

COMPANY

43

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU32-090 P=24.5 W=16.6 B=5.5 A=5.5, U-38

UNIVERSAL SHAPES

90°

180°

270°

0°

P

W

B

A A

B

W

P

2B

W

A

P

B

2B

B

W

A

P

2B

R

B

W

A

P

(2)

2B

R

P

B

W

A

(2)

A

P

W

B

A

P

W

B

A

W

P

B

SW

B

A

P

(2)

2B

S

A

W

B

P

(2)

S (2)

(2)

P

A

W

B

RB

2

S (2)

(2)

A

W

B

P

RB

2

2W

W

A

B

P

2B

W

A

B

P

B

2B

2

B

2

W

2

R R R R

R

2A

2A

2A

P

W

A

B

R

WW

PP

R

B

A

W

P

B

A

P

W

R

WW

PP

R

W

P

A

BB

W

PPP

WW

A

RB

2

P

W

A

BPP

WWR

B

A

W

P

U - 56

R B

2

B

A

W

P

R

A

B

W

P

WW

PP

B

2

B

A

P

W

PP

WWW

A

B

P

A

2

B

2W

P

A

B

R 2B

2A

R

A

WW

PPP

W

B

2B

2A

PP

WW

P

W

B

A

R

SS

U’s

L’s

U-35 U-36 U-37 U-38 U-39

U-40 U-41 U-42 U-43 U-44

U-45 U-46 U-47 U-48 U-49

U-50 U-51 U-52 U-53 U-54

U-55 U-56 U-57 U-58 U-59

U-60 U-61 U-62 U-63

MANUFACTURING

COMPANY

44

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items, (second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU25-100 P=23.5 W=16 R=1.5, U-81

UNIVERSAL SHAPES

90°

180°

270°

0°

2A

2A

R

2B

B

P

A

WW

P

A

B

R

W

A

P

B

B

2

B

A

P

W

R

B

A

P

W

S

(2)

(6)

A

BP

W

R

B

A

P

WS

R

B

A

P

W

P

A

W

R

P

W

B°A P

W

PA

W

P

W

A

P

W

A = NO. OF TEETH

3, 4, 6 OR 8 ONLY

R1R2

P

W

A = NO. OF TEETH

3, 4, 6 OR 8 ONLY

B

WW

W

P

(4)R

P

W

TYPR

W

A = ODD NO. OF SIDES

W

A = ODD NO. OF SIDES

TYP

W

A = EVEN NO. OF SIDES

R

W

A = EVEN NO. OF SIDESW

(6)R

W W

R R(16) (24)

T’s

DUO TEES

POLYGONS

KEYS

U-65 U-66 U-67 U-68 U-69

U-75 U-76 U-77 U=78 U-79

U-80 U-81 U-82 U-83 U-84

U-85 U-86 U-87

U-90 U-91 U-92 U-93

U-70 U-71 U-72 U-73

MANUFACTURING

COMPANY

45

EJECTOR PINLOCK OUT KIT

CAT. NO. MAL 01

ACCESSORIES MANUFACTURING

COMPANY

EJECTOR COMPONENTS

DIE SPRINGSOFFERED IN SEPARATE DIE SPRING CATALOG

< PART DESCRIPTION SPEC. DESCRIPTION MAE-2 MAE-3 MAE-4 MAE-5 MAE-6 MAE-12

SET THREAD SIZE “T” M2.6 M3 M4 M5 M6 M8SCREW

LENGTH “L” 5.0 5.0 5.0 5.0 6.0 6.0

SPRING +.0DIAMETER “D”

-.251.98 2.38 3.30 4.16 5.05 6.86

+1.5FREE-LENGTH “F”

-060.4 60.4 81.0 81.0 81.0 81.0

PRESSURE (3.0 PRE-LOAD) 2.22 3.34 4.45 6.67 8.9 8.9

PINBODY DIAMETER “N” +.025 .48 .69 1.04 1.47 2.26 3.05

LENGTH “L” +1.5-0

28.2 35.0 49.3 49.3 56.4 76.20

HEAD DIAMETER “H” +.025 1.20 1.98 2.39 3.18 4.01 4.75

HEAD THICKNESS “T” +.13 .81 1.17 1.57 1.57 2.39 2.39

H

N

TL

CATALOG NUMBERS

ASSEMBLY PIN SPRING SCREW

MAE 2 MAE 2P MAE 2S MAE 2C






L

T

F

D

SIDE HOLE

NITROGEN GAS SPRINGSOFFERED IN SEPARATE NITROGEN CATALOG

Note: Not available on 32 and40 shank diameters.

46

LOCATING DEVICES MANUFACTURING

COMPANY

STANDARD LOCATIONStandard ballseat location for all ball lock products is 90°.Standard flat, dowel groove and Windsor Lock location is at 0°.Note: 0° is at 3:00. Alternate no charge locations are 0°, 90°,180°, 270° (see drawing). To order alternate locations specifylocating device type @ _ _ _°.

Ball lock punch example: MHR 13-08 P=6.0 W=5.5 B/S @ 0°Button flat example: MDO25-32 P=13.0 W=10.5 F1@90°

CUSTOM LOCATIONSAny locating device can be radiallypositioned by specifying the appropriatedevice and it’s desired angle. Theappropriate angle is defined by acounter clockwise rotation from 0°.

Note: Parts are viewed in die positionlooking from above the die. Punchesare viewed looking through the shanks.Buttons are viewed through top face.

BALL LOCK BALL LOCK SHOULDER PRESS FIT SHOULDERPUNCH BUTTON PUNCH BUTTON BUTTON

90°

45°

0°180°

270°

90°

0°180°

105°

270°

CUSTOM BALL SEATLOCATION PUNCH

BS@45°

CUSTOM FLAT LOCATIONDIE BUTTON

F2@105°

90°

135° 45°

0°180°

315°

270°

225°

BALL SEATCENTER DOWEL

GB

BALL SEATGRIND CHARGE

NOTE: Specify a location if adouble ballseat is required.

WINDSOR LOCK

TYPICAL EXAMPLES:

6.0 WINDSOR LOCK R = 3.0 RAD



USER DEFINED must specify “F”, “R” and “D”Dimensions

WX

W6

W10

W13

CD

SPECIFYF

SPECIFY

R

SPECIFY

D+.3

2.5

14R

+.3

Available on shoulder products solid and ejector 10 diaand up with minimum L dimension of 80. Supplied with6mm dia tapped dowel.

6

11

47

LOCATING DEVICES MANUFACTURING

COMPANY

FLATS ON SHOULDERPRODUCTSF1, F5 are ground flush to shank. F6 is auser defined flat and requires an “F”dimension specified with order. F5 flats arestandard 180° apart.

(SPECIFY)FD

2

D

D

2

D

FFD

2

D

D FD

2 (SPECIFY)

KEY FLAT DOUBLE FLAT BODY FLAT KEY FLAT DOUBLE FLAT BODY FLAT

FLATS ONPRESS FITBUTTONSF1, F2, F3 use “F”dimensions as defined inchart. FX is a userdefined flat and requiresan “F” and “U” dimensionspecified with order.

BODY “F”DIAMETER +.02

-.00

10 4.0

13 5.5

16 7.0

20 8.5

22 9.5

25 11.0

32 14.0

38 17.0

40 18.0

45 20.5

50 23.0

56 26.0

63 29.5

71 33.5

76 35.5

85 40.0

90 42.5

100 47.5

BODY DX D3 D4 D6DIAMETER SPECIFY 3.0 4.0 6.0

“D” DOWEL DOWEL DOWEL DOWEL

“F” DIM “F” DIM “F” DIM “F” DIM

10 SPECIFY 5.5 6.0 7.0

13 SPECIFY 6.7 7.2 8.2

16 SPECIFY 8.0 8.0 9.0

20 SPECIFY 10.0 10.0 11.0

22 SPECIFY 11.0 11.0 12.0

25 SPECIFY 12.5 12.5 13.5

32-UP SPECIFY D/2 D/2 D/2

F1 F5 F6 F1 F5 F6

X/F DIMS. + / -.013

KEY STEP STEP USER DEFINED USER DEFINEDFLAT FLAT TOP FLAT BOTTOM FLAT - STYLE 1 FLAT - STYLE 2

F1 F2 F3 F4 FX

DOWELGROOVESD3, D4, D6 are standard3, 4, 6, dowel grooves. Onshoulder products, thegroove is positionedtangent to shank. On allother products the dowelis ground to an “F”dimension as shown onchart. DX is a user defineddowel groove and requiresan “F” dimension anddowel size specified withthe order.

X

X

X

X

F

F

X=D/2 + DOWEL/2 X=D/2 + DOWEL/2

DX

D3, D4, D6

48

STANDARD ALTERATION MANUFACTURING

COMPANY

OUT OF RANGEPUNCH POINTPoint “P” or “W” dimensions below catalog standard.The minimums (see charts) apply to standard catalogpoint lengths and overall lengths. Extended B lengthsand reduced overall lengths do not apply.

X P/W

XP

XW

MAX S.B.R

13 19 25

SHANKMIN P ROUNDSD

4 1.2

5 1.3

6 1.4

8 1.7 1.7

10 2.5 2.5 3.0

13 4.0 4.0 4.0

16 5.0 5.0 5.0

20 6.0 6.0 6.0

25 8.0 8.0 8.0

32 10.0 10.0 10.0

40 12.0 12.0

BALL LOCK AND SHOULDER PUNCHES SOLID MAX S.B.R

13 19 25

SHANKMIN W SHAPESD

4 1.2

5 1.3

6 1.4

8 1.7 1.7

10 2.5 2.5 3.0

13 3.5 4.0 4.0

16 4.0 5.0 5.0

20 5.0 6.0 6.0

25 6.0 8.0 8.0

32 8.0 8.0 8.0

40 10.0 10.0

MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN

O.A.L. O.A.L. O.A.L.

SHANK MIN P ROUNDSD

6 2.0 2.0

10 2.4 2.4

13 4.0 4.0 4.0

16 5.0 5.0 5.0

20 6.0 6.0 6.0

25 8.0 8.0 8.0

32 10.0 10.0 10.0

LIGHT DUTY EJECTOR PUNCHES MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN W SHAPESD

6 2.0 2.0

10 2.4 2.4

13 4.0 4.0 4.0

16 4.0 4.0 4.0

20 5.0 5.0 5.0

25 6.0 6.0 6.0

32 8.0 8.0 8.0

MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN P ROUNDSD

10 2.4 2.4

13 4.0 4.0 4.0

16 5.0 5.0 5.0

20 6.0 6.0 6.0

25 8.0 8.0 8.0

32 10.0 10.0 10.0

40 12.0 12.0

HEAVY DUTY EJECTOR PUNCHES MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN W SHAPESD

10 2.4 2.4

13 4.0 4.0 4.0

16 4.5 4.5 4.5

20 5.0 5.0 5.0

25 6.0 6.0 6.0

32 8.0 8.0 8.0

40 10.0 10.0

SHOULDER EJECTOR PUNCHES MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN P ROUNDSD

5 1.6

6 2.0

8 3.0 3.0

10 4.0 4.0 4.0

13 4.0 4.0 4.0

16 6.0 6.0 6.0

20 6.0 6.0 6.0

25 8.0 8.0 8.0

32 10.0 10.0 10.0

MAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN W SHAPESD

5 1.6

6 2.0

8 3.0 3.0

10 3.5 3.5 3.5

13 4.0 4.0 4.0

16 5.0 5.0 5.0

20 5.5 5.5 5.5

25 6.0 6.0 6.0

32 8.0 8.0 8.0

40 20.0 20.0 20.0 40 12.0 12.0 12.0

49

OUT OF RANGEBUTTON DIMENSIONSHole “P” or W” dimension above or below catalogstandard range (see charts) available on UltraLife style button only.

ALTERED POINTLENGTH ORLAND DIMENSIONThis is a customer specificalteration and a dimensionmust be supplied.

PERFORMANCE ENHANCERS:

XB REDUCED

XB INCREASED

B

28.0 MIN

B

22.0 MIN

38.0 MIN

LIGHT DUTY

HEAVY DUTY

XB INCREASED

XB REDUCED

TiN - (Titanium Nitride) PVD process. The high hardness and low coefficient of friction of TiN reduces corrosionand metal-to-metal wear. TiN is not inclined to stick to or bond by other materials. Wear surfaces and cuttingedges remain free of galling and cold bonding for long periods of time.

TiCN - (Titanium Carbonitride) PVD process coatings provide higher hardness and lower coefficient of frictionthan Titanium Nitride (TiN). This is not, however, a replacement for all TiN applications. TiCN coatings arerecommended for cutting punches and wear applications where moderate temperatures are generated.

Most - (TICN/Moly) Can provide reduced galling, longer tool life resulting from reduced stripping forces inperforation operations, particularly with stainless, HSLA grades, and the new higher tensile strength steels, anda reduction in lubricant usage.

Cryogenic Deep Freeze - A deep freeze tempering process that increases tensile strength, toughness, andstability of the tool, through the release of internal residual stresses.

XP

XB

TIN

TICN

MOST

CDF

XW

XR XS

Button round or shape/I.D. through hole no relief

SLUG CONTROL ALTERATION

NOTE: Advise materialthickness and die clearance,per side at time of order.

STANDARD ALTERATIONSX P/W X P/W

MIN P DIA1.61.83.04.5—8.0

10.0—

12.0—————————

MIN W DIM1.61.82.53.0—3.03.5—3.5—————————

MAX P/G6.88.810.813.6—

17.022.0—

27.0—————————

SHOULDER ULTRA LIFETAPER RELIEF

BODY1013162022253238404550566371768590

100

MIN P DIA1.61.83.04.56.08.0

10.012.012.015.017.020.023.025.028.034.038.040.0

MIN W DIM1.61.82.53.03.03.03.53.53.53.54.04.04.04.05.55.55.55.5

MAX P/G6.88.810.813.615.017.022.027.027.035.040.045.050.056.060.066.070.078.0

PRESS FIT ULTRA LIFE TAPER RELIEF

MANUFACTURING

COMPANY

AIR EJECTORAPPLICATIONFilled cross pin hole with no ejector components.

AE

50

STANDARD ALTERATIONSOVERALL LENGTHREDUCTIONSReduces punch or button lengthmaintaining “B” point or landlength. Not available in counterbore style on shoulder or balllock buttons.

- .0 - .0+1.5+1.5

- .0- .0+.1.0+1.0

+.00+.50+.50

- .00-.00- .00+.50+.50

B MAINT.B MAINT.

LLL

B

MAINT.

L

B

MAINT.

HEADALTERATIONS

+ / - .01

Reduces punch or button lengthbut also reduces “B” dimensionor land length.

- .0- .0- .0

+1.5+1.5+1.5

- .0- .0+1.0 +.1.0

+.50+.50 +.50+.00- .00 - .00

-.00- .00+.50+.50

B REDUCEDB REDUCEDB REDUCED

LLL

L

B

REDUCED

L

B

REDUCED

Provides a precision overalllength of + / - .02

Note: .5 maximum stockremoval

- .0- .0- .0+1.5 +1.5 +1.5

+1.0+1.0- .0- .0

BBB

BB

+/-.02+/-.02+/-.02+/-.02+/-.02

+.25

- .00+.25

- .00- .25+.00 SAME AS

" D " DIA

12

ULTRALIFE ONLY

X1

X2

X3

X4 X5 X6 X7 X8Provides a

precision headlength but reduces

overall length

Reduces headlength but reduces

overall length

Reduces headlength while

maintaining overalllength

Reduces headdiameter

Angle on head face to improve

strength

MANUFACTURING

COMPANY

51

SHEAR ANGLESAngle “A” and dimension “F”are user defined and must bespecified with order.

A L± .02

+ .50- .00

L1

+/- 1/2

P

A

B

E

L

R 2

R 1

P1

P E

B

L

± .02

R

B

P

L

± .12

LA

+ .50- .00

+/-.13

R

A L

L1+ .50- .00 L

R+/-.13

± .02

L

FULL

RAD

± .02

EXTRUSION TOOLSHow precise L1 and Edimensions need to be isapplication specific. Pleasespecify tolerance with order.

For a precision “L” dimension addalteration code X3.

For strength, all extrusionbuttons are produced in the“Ultralife” style.

REDUCTIONOF SHANKDIMENSION

Reduce shank to customer specific size. Does not alter headdiameter.

Example: MDO 20-32 P=10.0, W=5.0, XD=19.0

XDXD

XD

XD

BODY 5 6 8 10 13 16 20 25 32 38 40

PUNCHSOLID 3.5 5.0 6.5 8.5 11.5 14.5 18.5 23.5 30.5 38.5MIN D

PUNCHEJECTOR 4.5 5.0 6.8 9.0 11.5 14.5 18.5 23.5 30.5 38.5MIN D

BUTTON8.5 11.5 14.5 18.5 23.0 30.0 36.0 38.0

MIN D

SPECIAL TOOLING

E1

XD

E2 E3

E4 E5 E6

E7 E8 E10E9

MANUFACTURING

COMPANY

S1 S2 S3 S4 S5 S6BACK TAPER CONICAL ROOF TOP NAIL POINT SHEAR

SHEARWITH FLAT

F +/- .25

F +/- .25

± .02+ .50- .00

± .02+ .50- .00

STANDARD LOCATIONDEVICES:Standard Ball Seat locationas shown.Shoulder Flat locationcounter clockwise 90°.

52

• Relocate Die buttons up to 5mm eliminating the need of plugging or welding existing hole.• Maintain the use of pre-existing Die Buttons.• Cost effective method to relocate a Dowel Location.

MANUFACTURING

COMPANYSPECIAL TOOLING

E (2)

D

C

6

33

B AH7

n5

j6 FOR

32 AND UP

FOR 6

DOWEL

TYP

CATALOG TYPE A B C D E

MAR-13 13 25 9 8.2 13.5

MAR-16 16 32 10 9.0 16.0

MAR-20 20 32 14 11.0 16.0

MAR-25 25 38 19 13.5 19.0

MAR-32 32 45 26 16.0 22.5

MAR-38 38 50 32 19.0 25.0

MAR-45 45 56 39 22.5 28.0

MAR-50 50 63 44 25.0 31.5

MAR-56 56 71 50 28.0 35.5

MAR-63 63 82 57 31.5 41.0

MAR-71 71 89 65 35.5 44.5

53

SHANK DIA. EJECTOR DRILL SIZE SCREW CROSS PIND SPECIFICATION PIN HOLE SPRING HOLE SIZE HOLE SIZE EXTENSION

5.0 SHOULDER MAE 2 .64 2.18 M2.6 .81 .81+.25

6.0 ALL MAE 3 .79 2.64 M3 .81 .81+.25

8.0 SHOULDERMAE 4 1.17 3.45 M4 1.57 1.57+.38

10.0 BALL-LOCK

10.0 SHOULDER13.0 ALL MAE 5 1.58 4.37 M5 1.57 1.57+.3816.0 BALL-LOCK

16.0 SHOULDER20.0 ALL25.0 ALL MAE 6 2.36 5.18 M6 1.57 1.57+.3832.0 ALL40.0 ALL

Drill and Tap sizesused on ejectorproducts

Body Band Ball ReliefMoeller is pleased to announce our newbody band ball relief. This type of relieffacilitates a rounder shank diameter,thusly improving the “fit” between the tooland its mating retainer. When centerlessgrinding, the interruption of contactcaused by the ball-seat, generates aslight “hump” 180° opposite the ball-seat.Moeller’s process includes grinding orprecision turning the ball-relief area,thusly removing this out of roundcondition. This band relief also producesa balanced three point contact condition,improving the punches stability while indie position (see illustration).

Ball-Lock SpaceRequirements

*Add 1.7 to ‘C’Dimension on True SetStyle Retainers

DIE BUTTON ANDLIGHT-DUTY PUNCH

FOR PIERCING STOCK UP TO 2.0

HEAVY-DUTY PUNCH

FOR PIERCING STOCK UP TO 8.0

DIA. PUNCHSHANK OR DIE

BALL DIA. PUNCH BALL

BUTTON O.D.DIA. CLEARANCE SHANK DIA. CLEARANCE

A B C A B C

6 6.0 10.0 10 10.0 13.0

10 8.0 11.0 13 12.0 15.0

13 8.0 11.0 16 12.0 15.0

16 8.0 11.0 20 12.0 15.0

20 8.0 11.0 25 12.0 15.0

25 8.0 11.0 32 12.0 15.0

32 8.0 11.0 40 12.0 15.0

38 8.0 11.0

TECHNICAL TOPICS MANUFACTURING

COMPANY

A

C

B

WEDGE

FORCECONTACT

CONTACT

54

ClearanceClearance between punch and die is based upon type of material being stamped, material thickness, finish requirement of holeand anticipated tool life. It is expressed as a total percentage of material thickness being stamped. It is important to rememberthat the punch determines hole size and the die determines slug size. As a rule, optimal clearance provides flat, sharp and cleanpunching with minimum tool load. Insufficient clearance results in minimum burr and rollover, but tool life is shortened due to hightool loads. Excessive clearance results in deformation and larger rollover but increased tool life. Below are some generalguidelines for different types of material being stamped. The values shown are recommended total die clearance for generalpurpose holes using non-ejector punches. By doubling the amount of clearance and using ejector punches, anticipated tool lifewill be greatly increased. Most of the punch wear is produced by stripping forces when the punch is being withdrawn. Theincreased clearance by using ejector punches helps keep tool wear to a minimum.

TECHNICAL TOPICS

Material Soft Hard

Aluminum 10% 12%

Brass/Copper 6% 8%

Steel (Low Carbon) 10% 12%

Steel (High Carbon) 18% 20%

BURNISH AREA

ROLL OVER

BREAK OUT

BURR

MANUFACTURING

COMPANY

55

MANUFACTURING

COMPANYNOTES

DECIMAL EQUIVALENT CHART MANUFACTURING

COMPANY

1˝____64

3˝____64

5˝____64

7˝____64

9˝____64

11˝____64

13˝____64

15˝____64

17˝____64

19˝____64

21˝____64

23˝____64

25˝____64

27˝____64

29˝____64

31˝____64

1˝____32

3˝____32

5˝____32

7˝____32

9˝____32

11˝____32

13˝____32

15˝____32

1˝____16

1˝____8

3˝____16

1˝____4

5˝____16

3˝____8

7˝____16

1˝____2

33˝____64

35˝____64

37˝____64

39˝____64

41˝____64

43˝____64

45˝____64

47˝____64

49˝____64

51˝____64

53˝____64

55˝____64

57˝____64

59˝____64

61˝____64

63˝____64

17˝____32

19˝____32

21˝____32

23˝____32

25˝____32

27˝____32

29˝____32

31˝____32

9˝____16

5˝____8

11˝____16

3˝____4

13˝____16

7˝____8

15˝____16

1˝

Millimeters

.015625 0.3968

.03125 0.7937

.046875 1.1906

.0625 1.5875

.078125 1.9843

.09375 2.3812

.109375 2.7780

.1250 3.1749

.140625 3.5718

.15625 3.9686

.171875 4.3655

.1875 4.7624

.203125 5.1592

.21875 5.5561

.234375 5.9530

.2500 6.3498

.265625 6.7467

.28125 7.1436

.296875 7.5404

.3125 7.9373

.328125 8.3342

.34375 8.7310

.359375 9.1279

.3750 9.5248

.390625 9.9216

.40625 10.3185

.421875 10.7154

.4375 11.1122

.453125 11.5091

.46875 11.9060

.484375 12.3029

.5000 12.6997

Millimeters

.515625 13.0966

.53125 13.4934

.546875 13.8903

.5625 14.2872

.578125 14.6841

.59375 15.0809

.609375 15.4778

.6250 15.8747

.640625 16.2715

.65625 16.6684

.671875 17.0653

.6875 17.4621

.703125 17.8590

.71875 18.2559

.734375 18.6527

.7500 19.0496

.765625 19.4465

.78125 19.8433

.796875 20.2402

.8125 20.6371

.828125 21.0339

.84375 21.4308

.859375 21.8277

.8750 22.2245

.890625 22.6214

.90625 23.0183

.921875 23.4151

.9375 23.8120

.953125 24.2089

.96875 24.6057

.984375 25.0026

1.0000 25.3995

CONVERSIONS OF FRACTIONS AND DECIMALS OF AN INCH TO MILLIMETERS

moeller main catalogue piercing components 02/2007

Documents