modulo 08 airborne systems
TRANSCRIPT
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RPAS Airborne Systems - 1
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Servicios y Estudios para la NavegacinArea y l a Seguri dad Aeronut ica, S.A.
Introduction to RPAsCertification
Module 8RPAS Airborne Systems
Module 8 - 2 SENASA 2013Total or partial reproduction is notallowed
RPAS Airborne Systems
Introduction
STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS Design Philosophy
RPAS Airborne Systems certification summary
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RPAS Airborne Systems - 2
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 3 SENASA 2013Total or partial reproduction is notallowed
UAS/RPAS AIRBORNE SYSTEMS
POWERPLANT INSTALLATION FUEL SUBSYSTEM
FUEL TANK SUBSYSTEM
FUEL TANK INTEGRATION
FLIGHT CONTROL SURFACES
LANDING GEAR
AIRCRAFT DE-ICING SYSTEMS
AIR VEHICLE ELECTRICAL SUBSYSTEM
ELECTRICAL SUBSYSTEM LAYOUT
HYDRAULICALLY POWER
COOLING
PAYLOADS & EQUIPMENTCOMPARTMENT
SWAPPABLE UNIVERSAL PAYLOAD PRESSURIZATION
FIRE PROTECTION
ELECTRICAL BONDING ANDLIGHTNING PROTECTION
PARACHUTE LANDING SYSTEM
Module 8 - 4 SENASA 2013Total or partial reproduction is notallowed
AIR VEHICLE POWERPLANT INSTALLATION
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RPAS Airborne Systems - 3
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 5 SENASA 2013Total or partial reproduction is notallowed
AIR VEHICLE FUEL TANK SUBSYSTEM
Module 8 - 6 SENASA 2013Total or partial reproduction is notallowed
FUEL TANK INTEGRATION
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RPAS Airborne Systems - 4
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 7 SENASA 2013Total or partial reproduction is notallowed
AIR VEHICLE FUEL SUBSYSTEM
Module 8 - 8 SENASA 2013Total or partial reproduction is notallowed
UAV FLIGHT CONTROL SURFACES
SERVO
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RPAS Airborne Systems - 5
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 9 SENASA 2013Total or partial reproduction is notallowed
UAV LANDING GEAR
Module 8 - 10 SENASA 2013Total or partial reproduction is notallowed
AIRCRAFT DE-ICING SYSTEMS
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RPAS Airborne Systems - 6
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 11 SENASA 2013Total or partial reproduction is notallowed
AIR VEHICLE ELECTRICAL SUBSYSTEM
Module 8 - 12 SENASA 2013Total or partial reproduction is notallowed
UAV ELECTRICAL SUBSYSTEM LAYOUT
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RPAS Airborne Systems - 7
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 13 SENASA 2013Total or partial reproduction is notallowed
UAV HYDRAULICALLY POWER
Module 8 - 14 SENASA 2013Total or partial reproduction is notallowed
UAV COOLING
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RPAS Airborne Systems - 8
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 15 SENASA 2013Total or partial reproduction is notallowed
PAYLOADS & EQUIPMENT COMPARTMENT
Module 8 - 16 SENASA 2013Total or partial reproduction is notallowed
SWAPPABLE UNIVERSAL PAYLOAD
Electric Penguin BE640 W Lithium Polymerquick replaceable batterycartridge.
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RPAS Airborne Systems - 9
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 17 SENASA 2013Total or partial reproduction is notallowed
UAV PARACHUTE LANDING SYSTEM
Module 8 - 18 SENASA 2013Total or partial reproduction is notallowed
RPAS Airborne Systems
Introduction
STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS Design Philosophy
RPAS Airborne Systems certification summary
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RPAS Airborne Systems - 10
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 19 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEMS & EQUIPMENTREQUIREMENTS (ER 1.3.1)
The UAV system must not have design features or detailsthat experience has shown to be hazardous in theirintended application.
ESSE
NTIAL
REQUIREMENTS
Module 8 - 20 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM & EQUIPMENTDETAILED ARGUMENTS
UL.21 SUBSTANTIATION OF THE UAS DESIGN CRITERIA
UL.22 TECHNICAL OCCURRENCES REPORTING
UL.23 FUNCTION & RELIABILITY DATA
DETAILED
ARGUMENTS
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RPAS Airborne Systems - 11
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 21 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 DESIGN CRITERIASUBSTANTIATION (UL.21)
The Applicant should substantiate that the design criteriaare either Derived from Standard Aerospace Practices, or that
Any Novel design criteria are based on sound engineeringprinciples.
Acceptable Means of Compliance (Deliverable) Technical Specification with the Design Criteria
DESIGN
CRITERIA
-AMC
Module 8 - 22 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 DESIGN CRITERIASUBSTANTIATION (UL.21)
EXAMPLE OF DESIGN CRITERIA
The electrical system should include overload protectiondevices (fuses or circuit breakers);
The electrical bonding should be guaranteed;
The electrical wires must be sized to accommodate theexpected electrical loads;
Positive drainage of moisture should be provided wherevernecessary (e.g. static pressure measuring devices);
Drainage and venting should be provided where flammablefluid vapour may accumulate].
EtcDESIGN
CRITER
IA
-AMC
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RPAS Airborne Systems - 12
Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 23 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 TECHNICAL OCCURRENCESREPORTING (UL.22)
The Applicant must provide a method to track technicaloccurrences affecting safety throughout the life of theprogram and implement preventive and corrective actionsas necessary.
DESIGN
CRITERIA
-AMC
Module 8 - 24 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 FUNCTION & RELIABILITYDATA (UL.23)
Flight test experience must be accumulated before TypeCertification, exploring the complete design usage spectrumin order to provide a sufficient level of confidence to theCertifying Authority. Any technical events that occur during this flight test experience
must be reported, analyzed and corrected when necessary.
Both the occurrences and their corrective actions must be madeavailable to the Certifying Authority.
DESIGN
CRITER
IA
-AMC
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Module 8 - 25 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEMS & EQUIPMENTREQUIREMENTS (ER 1.3.2)
The UAV system, with those equipment and appliancesrequired for type-certification, or by operating rules mustfunction as intended under any foreseeable operatingconditions, taking due account of the system, equipment orappliance operating environment.
Other systems, equipment and appliance not required fortype- certification, or by operating rules, whether functioningproperly or improperly, must not reduce safety and must notadversely affect the proper functioning of any other system,equipment or appliance.
Systems, equipment and appliances must be operablewithout needing exceptional skill or strengthE
SSE
NTIAL
REQUIREMENTS
Module 8 - 26 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM & EQUIPMENTDETAILED ARGUMENTS
UL.24 Equipment Functioning & Reliability
UL.25 Equipment Environmental Qualification
UL.29 Systems Integration Desmostration
DETAILED
ARGUMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
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STANAG 4703 AIRBORNE EQUIPMENTDETAILED ARGUMENTS (UL.24)
1. All equipment must function properly within the designusage spectrum, including icing conditions, if required.
2. Equipment Specification and Declaration of Design andPerformance (DDP) For all installed equipment the UAV System manufacturer must
approve its specification, in order to assess compatibility with UAVsystem higher-level requirements.
All equipment must have a Declaration of Design and Performance(DDP)) released by its manufacturer and accepted by the UAVsystem manufacturer.
D
ETAILED
ARGUMENTS
Module 8 - 28 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 AIRBORNE EQUIPMENT DETAILEDARGUMENTS (UL.24)
3. The installation provisions, environment and the intendedusage of all equipment must meet all performance,operating and safety limitations to which the equipment isqualified (i.e. it meets its specifications). MOC: Environmental Qualification Specification
4. The minimum necessary accuracy of each measuring
device used to control UAV trajectory and to acquirenavigation data must be established by the UAV systemmanufacturer and be compatible with UAV high-levelrequirements. MOC: Analysis, and Ground & Flight Test ReportsD
ETAILED
ARGUMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 29 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 AIRBORNE EQUIPMENTDETAILED ARGUMENTS (UL.24)
5. Each measuring device must be calibrated as necessary(e.g. airspeed sensors). MOC: Ground & Flight Calibration Test Reports
6. Any equipment whose failure could lead to loss offunctions or misleading data with hazardous orcatastrophic effects on safety must have fault detection /fault isolation capabilities as agreed by the CertifyingAuthority. MOC: Equipment Technical Specification, FMEA
D
ETAILED
ARGUMENTS
Module 8 - 30 SENASA 2013Total or partial reproduction is notallowed
AIRBORNE EQUIPMENT REQUIREMENTS
A minimum essential set of Built-In-Test (BIT) performanceshould be included in the design. MOC Equipment Technical Specification
UAV faults and status information must be transmitted tothe UCS/UCB for display to the operator, when the link isavailable
MOC Equipment Technical Specification For example
AIR VEHICLE / GROUND CONTROL STATION
Computers Checksum
Data Link Health
GPS Receiver Receiver failure indication from power- up, self-test or
background BIT
Motherboards Under-voltage
Temperature
DETAILED
ARGUMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 31 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM SAFETYASSESSMENT REQUIREMENTS (UL.25)
Equipment Qualification Data (DDP, EQF) Equipment Installation Analysis (Appraisal)
Ground & Flight Functional Test Results
Ground & Flight EMC Test Results
MEA
NS
OF
COMPLIANCE
Equipment DataAnalysis
Test Results
Certification Data Package
Module 8 - 32 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 AIRBORNE EQUIPMENTDETAILED ARGUMENTS (UL.25)
Each sub-system of the UAV system affecting safeoperation (e.g. UAV, UCB / UCS, Data-Link etc.) mustperform its intended function under any operating conditionidentified in Operating Spectrum. Identify all functions of each sub-system.
Characterize the operational environment of each sub-system.
Perform all necessary functional tests at sub-system level. Perform all necessary environmental tests (e.g. vibration, humidity,
EMC/HIRF, etc.).
Show that the operation of any other sub-system or item of installedequipment does not adversely affect the operation of those sub-systems that affect safe operation. (EMC)
The test plans must be provided to the Certifying Authority.
DETAILED
ARGUMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 33 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM SAFETYASSESSMENT REQUIREMENTS (UL.25)
Equipment Qualification Data (DDP, EQF) Equipment Installation Analysis (Appraisal)
Ground & Flight Functional Test Results
Ground & Flight EMC Test Results
MEA
NS
OF
COMPLIANCE
Equipment DataAnalysis
Test Results
Certification Data Package
Module 8 - 34 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEMS & EQUIPMENTINTEGRATION DETAILED ARGUMENTS
UL.29 INTEGRATION
The UAV, the UCB / UCS, the Data-Link, Launch/Recoveryequipment (where applicable) and any other systemnecessary for operation must function properly whenoperated all together
Means of Compliance: Evidence of accumulated flight test activity and problem report
tracking, except the Certifying Authority ask for additional evidence.
DETAILED
ARGUMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
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STANAG 4703 SUBSYSTEM INTEGRATIONREQUIREMENTS (UL.29)
Results of Ground & Fligth Test Campaign Records of Test Activities and Problem Reports
MEA
NS
OF
COMPLIANCE
GROUND & FLIGTHTEST RESULTS
Certification Data Package
Module 8 - 36 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEMS & EQUIPMENTREQUIREMENTS (ER 1.3.3)
The UAV systems, equipment and associated appliances,including the control station, its data links etc., consideredseparately and in relation to each other, must be designedsuch that any catastrophic failure condition does not resultfrom a single failure not shown to be extremely improbable.
An inverse relationship must exist between the probability of
a failure condition and the severity of its effect on the UAV,crew, ground- crew or other third parties.
Due allowance must be made for the size and broadconfiguration of the UAV system (including specific militarysystems and operations) and that this may prevent thissingle failure criterion from being met for some parts andsome systems on helicopters, small or single engineaeroplanes and uninhabited aerial vehicles
ESSENTIAL
REQU
IREMENTS
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
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STANAG 4703 SYSTEM SAFETYASSESSMENT REQUIREMENTS (UL.30)
A System Safety Assessment must be performed for theUAV system (including all contributions coming from theUAV, UCS/UCB, Data Link and any other equipmentnecessary to operate the UAV system) and submitted to theCertifying Authority, which includes but is not limited to: The definition of a Hazard Reference System to be agreed by the
Certifying Authority (see Appendix 5);
A Functional Hazard Analysis FHA (see SAE ARP 4761)
A Failure Mode Effect and Criticality Analysis FMEA (see SAE ARP4761)
A Fault Tree Analysis FTA (see SAE ARP 4761)DE
TAILEDA
RGUMENTS
Module 8 - 38 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM SAFETYASSESSMENT REQUIREMENTS (UL.30)
The safety analysis must demonstrate compliance with thefollowing.1. All credible hazards and accidents must be identified, the associated
accident sequences must be defined and the associated risks mustbe determined.
2. The cumulative probability per flight hour for a catastrophic event(with all the contribution of all UAV systems and sub-systems,
including propulsion, navigation, data-link, UCS/UCB, etc.) must notbe greater than the Hazard Reference System cumulative safetyrequirement as agreed with the Certifying Authority.
3. All identified safety risks must be reduced to the minimum levels thatare compatible with technological constraints, and each failurecondition must be acceptable according to the Hazard ReferenceSystem criteria in Appendix 5, as agreed with the CertifyingAuthority.
DETAILEDA
RG
UMENTS
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Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 39 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 SYSTEM SAFETYASSESSMENT REQUIREMENTS (UL.30)
System Safety Assessment Report !!, in accordance withSAE ARP 4761
MEA
NS
OF
COMPLIANCE
SYSTEM SAFETYREPORT
Certification Data Package
Module 8 - 40 SENASA 2013Total or partial reproduction is notallowed
RPAS Airborne Systems
Introduction
STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS Design Philosophy
RPAS Airborne Systems certification summary
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Introduction to RPAs Certification
Total or partial reproduction without the authorisation of SENASA is not allowed.
Module 8 - 41 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 - PAYLOADREQUIREMENTS (UL.28)
The payload equipment, whether functioning properly orimproperly, must not adversely affect the safe flight andcontrol of the UAV. MoC: Payload Hazard Analysis, Functional Test
The payload equipment must be electromagneticallycompatible with other UAV systems. MoC: Functional & EMC Test Results
All potential hazards caused by the payload (includinglasers) to crew, ground staff or third parties must beassessed and minimized. MoC: Payload Hazard AnalysisDE
TAILEDA
RGUMENTS
Module 8 - 42 SENASA 2013Total or partial reproduction is notallowed
STANAG 4703 - PAYLOADREQUIREMENTS (UL.28)
Evaluation of the effects of payload normal functioning andfailures on the other UAV sub- systems MoC: Payload Hazard Analysis
MEANS
OF
COM
PLIANCE
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STANAG 4703 UAV AIRBORNE SUBSYSTEMS
SUMMARY OF TECHNICAL REPORTS UAV Subsystems Design Criteria
UAV Subsystems Production Drawings & Specifications
Equipment Technical Specifications
Equipment Qualification Data (DDP, TDS, EQF, L/HIRF)
Equipment Installation Analysis (Appraisal)
FMEA & Failure Rates (MTBF) Analysis
Ground & Flight Functional Test Reports
Ground & Flight EMC Test Reports
Function & Reliability Test Reports
Failures & Malfunctions Problems Reports
Module 8 - 44 SENASA 2013Total or partial reproduction is notallowed
RPAS Airborne Systems
Introduction
STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS Design Philosophy
RPAS Airborne Systems certification summary
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STANAG 4671 USAR STRUCTURE
Subparts A-G are derived directly from CS-23. While subparts H and I follow theformat of CS-23, they are unique to USAR.
VAMOS VER LAS PRINCIPALES DIFERENCIAS
Module 8 - 46 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.U722 Landing gear - General
The following section is for conventional landing geararrangements. If novel designs are proposed the acceptancemethods shall be agreed with the Certifying Authority.
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.775 Payload transparencies The design of payload transparencies and radomes in pressurised
compartments must be based on factors specific to high altitudeoperation, including1. The effects of continuous and cyclic pressurisation loading;
2. The inherent characteristics of the material used;
3. The effects of temperatures and temperature gradients;
4. The effects on the structural integrity of the UAV in the occurrence ofwall pressurisation fracture, either by flaw or by explosion; and,
5. Safety-of-flight critical viewing areas of camera and sensor windowsshall be maintained free of fog, frost and other obstructions for allsteady state and transient ground and flight operating conditions withinthe specified UAV environmental envelope. They shall be designed towithstand foreign object damage (FOD) from birds, hail, runway,taxiway, and ramp debris.
Module 8 - 48 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.783 Doors, Covers and Hatches (a) to (d) ... Not applicable
e) Each external door and hatch must comply with the followingrequirements:1. There must be a means to lock and safeguard each external door and
hatch, including payload and service type doors, against inadvertentopening in flight, as a result of mechanical failure or failure of a single
structural element, either during or after closure.2. There must be a provision for direct visual inspection of the locking
mechanism to determine if the external door or hatch, for which theinitial opening movement is not inward, is fully closed and locked. Theprovisions must be discernible, under operating lighting conditions, byinspection and maintenance staff using a flashlight or an equivalentlighting source.
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.787 Payload compartments Each payload compartment must
1. Be designed for the maximum weight and distribution of contents andfor the critical load distributions at the appropriate maximum loadfactors corresponding to the flight and ground load conditions ofUSAR.
2. Have means to prevent the contents of any compartment frombecoming a hazard by shifting, and to protect any controls, wiring,lines, equipment, or accessories whose damage or failure would affectsafe operations.
Module 8 - 50 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.843 Pressurisation Testsa) Strength test. The complete pressurised compartment, including
doors, windows, canopy and valves, must be tested as a pressurevessel for the pressure differential specified in USAR.365 (d).
b) Functional tests. The following functional tests must be performed:1. Tests of the functioning and capacity of the positive and negative
pressure differential valve.
2. Tests of the pressurisation system to show proper functioning undereach possible condition of pressure, temperature and moisture, up tothe maximum altitude for which certification is requested
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.841 Pressurised compartmentsa) Not applicable
b) If necessary for structural protection, pressurised compartmentsshould have the following valves (or their equivalent)1. A pressure relief valve (or its equivalent) to automatically limit the
positive pressure differential to a predetermined value at the maximumrate of flow delivered by the pressure source. The pressure differentialis positive when the internal pressure is greater than the external.
2. A reverse pressure differential relief valve (or its equivalent) toautomatically prevent a negative pressure differential that woulddamage the structure.
Module 8 - 52 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.U850 Fire protection General
Specific UAV fire protection requirements presented inUSAR aim at minimizing the risk of fire that may lead touncontrolled UAV flight and crash and potential damages tothird parties. Compliance with those requirements mustshow that this general intent is met, in particular that:
a) Electrical installation and propulsion systems (including relatedmaterials) are adequately designed (see USAR.1359, USAR.1181and appendix F), and,
b) Consideration must be given to protection of flight critical structureand systems (such as flight control system).
c) The flammability, toxicity, smoke effects and thermaldecomposition of the materials must be considered in design.
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.863 Flammable Fluid Fire Protection See AMC.863
a) In each area where flammable fluids or vapours might escape byleakage of a fluid system, there must be means to minimise theprobability of ignition of the fluids and vapours and the resultanthazard if ignition does occur.
b) Compliance with sub-paragraph (a) must be shown by analysis ortests and the following factors must be considered:
Module 8 - 54 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.863 Flammable Fluid Fire Protection.....1. Possible sources and paths of fluid leakage and means of detecting
leakage.
2.Flammability characteristics of fluids, including effects of anycombustible or absorbing materials.
3. Possible ignition sources, including electrical faults, over-heating ofequipment, static electricity, lightning and malfunctioning of protectivedevices.
4. Means available for controlling or extinguishing a fire, such as stoppingflow of fluids, shutting down equipment, fireproof containment, or use ofextinguishing agents.
5. Ability of UAV components that are critical to safety of flight to withstandfire and heat. (c) Not applicable in this subpart (see USAR.1817Flammable fluid fire protection)
d) Each area where flammable fluids or vapours might escape byleakage of a fluid system must be identified and defined.
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.865 Fire protection of flight control systemcomponents, engine mounts and other flight structure
See AMC.865
Flight control system components, engine mounts, andother flight structure located in designated fire zones, or inadjacent areas that would be subjected to the effects of firein the designated fire zones, must be constructed offireproof material or be shielded so that they are capable ofwithstanding the effects of a fire. Engine vibration isolatorsmust incorporate suitable features to ensure that the engineis retained if the non- fireproof portions of the isolatorsdeteriorate from the effects of a fire.
Module 8 - 56 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.867 Electr ical bonding and protect ion againstlightning and static electricity
See AMC.867 (a)a) The UAV must be protected against catastrophic effects from
lightning and static electricity. A lightning analysis assessment hasto be carried out and agreed with the Certifying Authority.
b) For metallic components, compliance with sub-paragraph (a) maybe shown by1. Bonding the components and grounding them properly to the airframe;
or
2. Designing the components so that a strike will not result in acatastrophic event.
c) For non-metallic components, compliance with sub-paragraph (a)may be shown by1. Designing the components to minimise the effect of a strike; or
2. Incorporating acceptable means of diverting the resulting electricalcurrent so as not to result in a Catastrophic event.
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STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.U881 Parachute Design See AMC.881 (a)
Where a UAV is designed to be recovered by parachute,a) Materials and workmanship shall be of a quality which documented
experience or tests have conclusively demonstrated to be suitablefor the manufacture of parachute assemblies and components
b) All materials shall remain functional for storage and use from -40Cto +93.3C, and from 0 to 100% relative humidity.
c) All plated ferrous parts shall be treated to minimise HydrogenEmbrittlement.
d) Stitching shall be of a type that will not unravel when broken
Module 8 - 58 SENASA 2013Total or partial reproduction is notallowed
STANAG 4671 AIR VEHICLE SUBSYSTEMS
USAR.U881 Parachute Designe) Information concerning parachute assemblies and components
must be furnished in the UAV System documentation, including:1. Part number
2. Manufacturers name and address
3. Maximum operating limits
4. Instruction for packing method and inspection at approved intervals
5. Instruction for continued airworthiness.
f) Where practicable parachute assemblies shall be designed foroperational re-use, parachute attachments must have a fatigueevaluation determined in accordance with USAR 570, unlessotherwise agreed with the Certifying Authority.
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U1307 USAR.U1307 Environmental Contro l System(ECS)
See AMC.1307
Cooling must be provided for flight critical equipment asrequired for it to meet its performance and reliability for theintended lifetime.a) The ECS design shall incorporate the system safety requirements
of the UAV.
b) The ECS shall meet all safety requirements when operating underinstalled conditions over the design envelope and maintain
integration integrity to ensure the UAV safety-of-flight.c) The UAV shall incorporate an alternate means of cooling of safety-
critical avionics when the primary ECS is non-operational.
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d) The ECS design (including emergency equipment and/or auxiliarymethods) shall provide an acceptable pressure environment forequipment affecting safety-of-flight.
e) Normal and emergency pressurization requirements and statusshall be indicated at the UCS.
f) Safety-critical items such as flight controls, avionics andcommunications shall function long enough to safely land the
aircraft if ECS function is lost and alternate methods are notavailable to insure airworthy operations.
g) ECS normal and emergency procedures shall be included in theUAV System flight manual.
..(Ver STANAG 4671)
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USAR.U1412 Emergency Recovery Capability See USAR.1412 (a)(2) and AMC.1412 (e)
a) The UAV System must integrate an emergency recovery capabilitythat consists of :1. a flight termination system, procedure or function that aims to
immediately end normal flight, or,
2. an emergency recovery procedure that is implemented through UAVcrew command or through autonomous design means in order tomitigate the effects of critical failures with the intent of minimising therisk to third parties, or,
3. any combination of USAR.1412 (a) (1) and USAR.1412 (a) (2).
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USAR.U1412 Emergency Recovery Capability
b) The emergency recovery capability must function as desired over
the whole flight envelope under the most adverse combination ofenvironmental conditions
c) The emergency recovery capability must be safeguarded frominterference leading to inadvertent operation.
d) The emergency recovery capability must receive its electricalpower, if needed, from the bus that provides the maximumreliability for operation. In case of complete loss of the primaryelectrical power generating system, it must automatically switch tothe battery.
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USAR.U1412 Emergency Recovery Capability
e) Use of explosives to perform in-flight total destruction of the airvehicle is not an acceptable means of compliance to USAR.1412
f) Where the emergency recovery capability includes a pre-programmed course of action to reach a predefined site where itcan be reasonably expected that fatality will not occur, thedimensions of such areas must be stated in the UAV System FlightManual.
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USAR.U1413 Engine Shut Down Procedure
In the event of an engine failure that causes shutdown, thefollowing requirements apply:a) the UAV must be designed to retain sufficient control and
manoeuvrability until it has reached a forced landing area.
b) therefore, the emergency electrical power must be designed in
such a way that its reliability and duration are compatible withUSAR.1413 (a). The time period needed to perform a glide frommaximum certificated altitude to sea level and reach a forcedlanding area includes the time needed for the UAV crew torecognise the failure and to take appropriate action, if required.
c) the engine shut down procedure must be analysed considering theexistence of the emergency recovery capability specified inUSAR.1412
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USAR.1416 De-icer system If certification with ice protection provisions is desired and a
de-icer system is installeda) The system must meet the requirements specified in USAR.1419.
b) The system and its components must be designed to perform theirintended function under any normal system operating temperatureor pressure.
c) Not applicable in this subpart (see USAR.1811 Pneumatic de-icerboot system indicator)
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USAR.1419 Ice Protection
If certification with ice protection provisions is desired,compliance with the following requirements must be shown:a) The recommended procedures for the use of the ice protection
equipment must be set forth in the UAV System Flight Manual or inapproved manual material.
b) An analysis must be performed to establish, on the basis of theUAVs operational needs, the adequacy of the ice protectionsystem for the various components of the UAV. In addition, tests ofthe ice protection system must be conducted to demonstrate thatthe UAV is capable of operating safely in continuous maximum andintermittent maximum icing conditions
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USAR.1419 Ice Protection
c) Compliance with all or portions may be accomplished by reference,where applicable because of similarity of the designs to analysisand tests performed for the type certification of a Type CertificatedUAV.
d) When monitoring of the external surfaces of the UAV by the UAVcrew is required for proper operation of the ice protectionequipment, it must be ensured that the monitoring can be done inall operating and environmental conditions.
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USAR.1431 Electronic equipmenta) In showing compliance with USAR.1309 (b)(1) and (2) with respect
to radio and electronic equipment and their installations, criticalenvironmental conditions must be considered.
b) Radio and electronic equipment, controls, and wiring must beinstalled so that operation of any unit or system of units will notadversely affect the simultaneous operation of any other radio or
electronic unit, or system of units.c) Not applicable in this subpart (see USAR.1707 Communication
system)
d) Not applicable in this subpart (see USAR.1707 Communicationsystem)
e) Not applicable in this subpart (see USAR.1707 Communicationsystem)
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USAR.1431 Electronic equipment
f) Electronic payload equipment and wiring must be installed so thatoperation will not adversely affect the simultaneous operation ofany other radio or electronic unit, or system of units.
g) All sensitive and essential equipment as identified in (a) must beprotected againstinternal and external sourcesof electromagneticinterference (EMI).
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USAR.1435 Hydraulic systemsa) Design. Each hydraulic system must be designed as follows:
1. Each hydraulic system and its elements must withstand, withoutyielding, the structural loads expected in addition to hydraulic loads.
2. Not applicable in this subpart (see USAR.1813 Hydraulic systemsindicator)
3. There must be means to ensure that the pressure, including transient
(surge) pressure, in any part of the system will not exceed the safe limitabove design operating pressure and to prevent excessive pressureresulting from fluid volumetric changes in all lines which are likely toremain closed long enough for such changes to occur.
4. The minimum design burst pressure must be 2.5 times the operatingpressure.
5. There must be adequate means to protect hydraulic systems critical tocontinued safe flight resulting from fluid loss.
6. All materials in contact with the hydraulic fluid shall be compatible withthe hydraulic fluid over the temperature range, functional, service andstorage conditions the hydraulic system will experience.
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USAR.1435 Hydraulic systems .b) Tests. Each system must be substantiated by proof pressure tests.
When proof-tested, no part of any system may fail, malfunction, orexperience a permanent set. The proof load of each system mustbe at least 1.5 times the maximum operating pressure of thatsystem.
c) Accumulators. A hydraulic accumulator or reservoirs may beinstalled on the engine side of any firewall if1. It is an integral part of an engine or propeller system, or
2. The reservoir is non-pressurised and the total capacity of all such non-pressurised reservoirs is one litre (one US-quart) or less.
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USAR.1437 Accessories for multi-engine UAV
For multi-engine UAV, engine-driven accessories essentialto safe operation must be distributed among the twoengines so that the failure of any one engine will not impairsafe operation through the malfunctioning of theseaccessories.
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USAR.1438 Pressurisation and pneumatic systemsa) Pressurisation system elements must be burst pressure tested to
2.0 times, and proof pressure tested to 1.5 times, the maximumnormal operating pressure.
b) Pneumatic system elements must be burst pressure tested to 3.0times, and proof pressure tested to 1.5 times, the maximum normaloperating pressure.
c) An analysis, or a combination of analysis and test, may besubstituted for any test required by sub- paragraph (a) or (b) if theCertifying Authority finds it equivalent to the required test.
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1461 USAR.1461 Equipment Containing High EnergyRotorsa) Equipment containing high energy rotors must meet sub-
paragraphs (b), (c) or (d) .b) High energy rotors contained in equipment must be able to
withstand damage caused by malfunctions, vibration, abnormalspeeds and abnormal temperatures. In addition
1. Auxiliary rotor cases must be able to contain damage caused by thefailure of high energy rotor blades; and2. Equipment control devices, systems and instrumentation must
reasonably ensure that no operating limitations affecting the integrity ofhigh energy rotors will be exceeded in service.
c) It must be shown by test that equipment containing high energyrotors can contain any failure of a high energy rotor that occurs atthe highest speed obtainable with the normal speed control devicesinoperative.
d) Equipment containing high energy rotors must be located whererotor failure will not adversely affect continued safe flight.
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U1481 USAR.U1481 Payloadsa) A payload is a device or equipment carried by the UAV, which
performs the mission assigned. The payload comprises allelements of the air vehicle that are not necessary for flight but arecarried for the purpose of fulfilling specific mission objectives. It isassumed that a UAV System Type Certification Basis may bereleased for several payload configurations.
b) Where a UAV System is designed to carry payloads, theintegration and operation of those payloads must1. Not adversely affect the safe flight and control of the UAV;
2. Be shown as electromagnetically compatible (EMC) with systems onboard of the UAV;
3. Meet safety objectives as provided in USAR.1309.
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U1485 USAR.U1485 Environmental Control System (ECS) See AMC.1485
a) If installed, the ECS must comply with the system safety requirementsapplicable to the UAV.
b) The ECS must meet all safety requirements when operating under installedconditions over the design envelope and maintain integration integrity toensure the UAV safety-of-flight.
c) In the event that the primary ECS is non-operational the UAV system designmust comply with either (1) or (2) such that no single ECS subsystem failure
shall result in loss of UAV.1. Incorporated secondary/emergency systems capable of maintaining flight safety critical
conditions. Such systems shall be capable of operating until either; the primary ECS isavailable or safe landing is achieved.
2. Allow the continued function of the safety critical operations (flight controls, avionics andcommunications) until safe landing is achieved.
d) ECS normal and emergency procedures must be included in the UAV SystemFlight Manual.
e) Adequate controls and displays for the ECS must be installed in the UCS orother appropriate locations to allow the ECS to function as intended. Sufficientcautions, warnings, and advisories must be provided to alert the UAV crew toproblems in time for corrective action to be taken from a safety-of-flightperspective.
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AUTOMATIC TAKE-OFF SYSTEM - AUTOMATICLANDING SYSTEM
U1490 USAR.U1490 General
See AMC.1490 (f)(2)
When a UAV System, designed for conventional take-offand landing on a runway is equipped with an automatictake-off system or an automatic landing system or both, itshould meet the following requirementsa) Once the automatic take-off or landing mode has been engaged,
the UAV crew monitors the whole process from the UCS, via thecommand and control data link, but is not required to perform anymanual piloting action, except manual abort, where required, asper provisions of USAR.1492.
..
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U1492 USAR.U1492 Manual Abort Function
Where a UAV System is designed for conventional take-offand landing on a runway, it must include the followingfunction:a) The automatic system must incorporate a manual abort function.
Its control shall be easily accessible to the UAV crew in order to
1. stop the UAV on the runway during the take-off run at every speed upto refusal speed or rotation speed VR, whichever is less.
2. where it is safe to perform, initiate a go around during the landingphase at every height down to a Decision Point.
b) Specific go around procedure shall be provided in the UAV SystemFlight Manual under USAR.1585 (j).
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STANAG 4671 COMPLIANCE DEMOSTRATION
ACCEPTABLE MEANS OF COMPLIANCE (AMC)STANAG 4671 Book 2, Acceptable Means of Compliance
FAA AC 23-17C Systems and Equipment Guide forCertification of Part 23 Airplanes and Airships
FAA AC 23-2A Flammability Tests
FAA AC 20-73A Aircraft Ice Protection
FAA AC 23-8A Flight Test Guide for Certification of Part 23Airplanes
FAA AC 23.1309() System Safety Analysis and Assessment
for Part 23 Airplanes
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STANAG 4671 COMPLIANCE REPORTS
Design Criteria
Functional Operations Test Results
Performance Test Results
System Safety Assessment (FHA, FMEA, FTA, CCA)
Component and Equipment SOFCertifications/Qualifications
Design Studies and Analysis
Installation and Operational Characteristics
Flight Manual and Limitations
Electromagnetic Environmental Effects Analysis and TestResults
Diminishing Manufacturing Sources Plan
Obsolete Parts Plan
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RPAS Airborne Systems
Introduction STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS
Design Philosophy
RPAS Airborne Systems certification summary
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UAV SYSTEM SAFETY ASSESSMENT
La para justificar la seguridad del sistema es necesariopreparar un anlisis de la seguridad de cada una de suspartes, tanto de forma individual como su conjunto.
Los objetivos de seguridad que debern ser demostradosdependern de la complejidad del sistema, y de laslimitaciones que se le impongan para su operacin
Para sistemas sencillos que vayan operar en espaciosareos segregados y sobre reas poco pobladas, podrabastar con demostrar que no existe ningn fallo simple queme llev a la prdida del control de la aeronave no tripulada
Para sistemas que vaya a operar sin restricciones enespacios areos no segregados, o incluso sobre reaspobladas, al criterio anterior habr que aadir que no existeninguna posible combinacin de fallos que no se puededemostrar como extremadamente improbable
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UAV SYSTEM SAFETY ASSESSMENT
Los criterios y la terminologa aplicable a los anlisis deseguridad vienen establecidos en el material guacorrespondiente la seccin 1309:
Para UAS/RPAS las principales referencias son: USAR AMC.1309 (b) System Design and Analysis
FAA AC 23.1309C System Safety Analysis and Assessment forPart 23 Airplanes
A su vez este material gua hace referencia al siguientedocumento, que recoge la metodologa para preparar unSSA completo de un sistema: SAE ARP 4761 Guidelines and Methods for Conducting the Safety
Assessment Process on Civil Airborne Systems and Equipment
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Evaluacin de la Segur idad del Sistema
Un SSA de un sistema complejo rene las conclusiones deotros anlisis mas detallados, y la metodologa a seguirest indicada en Material Interpretativo y desarrollada en elSAE ARP 4761.
Anlisis Funcional de los Riesgos(FHA)
Identificacin de los Modos de Fallo ylos Efectos (FMEA)
Anlisis de la Probabilidad de losFallos mas relevantes (FTA, DDA,MA)
Anlisis de las Causas Comunes deFallos (CCA PRA, ZSA, CMA)
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SYSTEMS SAFETY ASSESSMENT PROCESS MODEL
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ELECCIN DEL MTODO DE CUMPLIMIENTO
LA ELECCIN DEPENDER DE: Si el sistema se puede clasificar como es No-Esencial, Esencial o
Crtico para la operacin segura
Tambin dependen si podemos clasificar al sistema comoconvencional o como un sistema complejo
Si el sistema es redundante y puede provocar condiciones de fallocatastrficas
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PROFUNDIDAD DE LOS AN LISIS AREALIZAR
La profundidad del anlisis depende de: De la clasificacin del sistema como sistema critic o esenciales
De la severidad de las condiciones de fallo que pueda provocar elsistema
De la propia complejidad del sistema, y si se debe demostrar queest diseado a prueba de fallos
De la similaridad con otros sistemas previamente ya aprobados
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TIPOS DE ANLISIS (ASSESSMENTS)
En Material Interpretativo sobre la seccin 1309 podemosencontrar referencias a:
Design Appraisal
Installation Appraisal
Failures Modes and Effects Analysis
Fault Tree or Dependence Diagrams
Markov Analysis Common Cause Analysis
Zonal Safety Analysis
Particular Risk Analysis
Common Mode Analysis
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Qu es un Anlisis Funcional de Riesgos
Anlisis metdico de todos los riesgos Clasificacin de las Condiciones de todos los riesgos
identificados
CLASIF.EFECTOSFASE DEVUELO
CLASEDEFALLO
FUNCIN
ANLISIS FUNCIONAL DE RIESGOS
Catastrfica
Peligrosa
Mayor
Menor
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PROPSITO DE UN FHA
Identificar las potenciales condiciones de fallo y clasificar suseveridad
Desarrollar los requisitos de diseo para garantizar laseguridad del sistema respecto a; La arquitectura del sistema,
Integridad del software y hardware complejo (CEH),
Separacin y Segregacin En base a sus conclusiones desarrollar el diseo de forma
que se pueda asegurar el cumplimiento con los requisitosde seguridad
Identificar los mtodos de cumplimiento ms apropiados
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ORGANIZACI N DEL CONTENIDO DE UNANALISIS DE RIESGOS FUNCIONALES
Descripcin del diseo del sistema y sus funciones Otros datos necesarios para poder realizar el anlisis y
comprender las conclusiones
Premisas que han sido consideradas o asumidas durante elanlisis
Anlisis sistemtico de todas las funciones y riesgosidentificados
Resultados y conclusiones del anlisis, mediante: Un resumen de las hojas de trabajo preparadas, con una lista de
condiciones de fallo crticas, o eventos relevantes para seranalizados a posteriori
El Apndice con las hojas de trabajo (FHA Worksheets)
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HOJA DE TRABAJO DE UN FHA
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FASES DE OPERACIN DE UN AERONAVE
Figura 2
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Anlisis modos de fallos y efectos(AMFE/FMEA)
Un anlisis modos de fallos y efectos (AMFE/FMEA) es unde anlisis de fallos potenciales de un concepto, proceso odiseo y su clasificacin
Su clasificacin viene determinada por la gravedad o por elefecto de los fallos en el sistema
La finalidad de un FMEA es eliminar o reducir los fallos,
comenzando por aquellos con una prioridad ms alta. Puede ser tambin utilizado para evaluar las prioridades de
la gestin del riesgo durante el desarrollo del sisetma.
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TIPOS DE FMEA
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QUE ES UN FMEA DE UN DISEO
Es un anlisis sistemtico, inductivo, es decir desde loscomponentes ms pequeos del sistema e identificando losmodos de sus modos de fallo y como afectan a sufuncionamiento
Puede ser realizado a diversos niveles: Componente (Piece-Part)
Equipo (LRU, Blackbox) Funcional (System FMEA)
Tambin permite que se puedan analizar los fallos delsoftware de forma cualitativa y desde un punto de vistaestrictamente funcional
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CONTENIDO DE UN FMEA DE UN DISEO
Anlisis de todos los modos de fallo de cada componentedel sistema y clasificacin de los efectos.
Efectos enel Sistema
Efectos enlaAeronave
IndicacinFaseModoFallo
Componente
Anl is is de Modos de Fallo y Efectos (Sistema / LRU)
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PARA QUE SIRVE UN FMEA
Para determinar y analizar los efectos de un fallo de cadaparte, componente y equipo de un sistema
Para identificarFallos Latentes
Para Obtener mucha ms informacin sobre los fallos deun sistema que otros tipos de anlisis (FTA, RBD etc)
Para identificar condiciones de fallos simples que puedancausar consecuencias peligrosas o catastrficas
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CONTENIDO DE UN FMEA
Un FMEA realmente incluye la siguiente informacin:Identificacin del componente, seal y/o funcin
Modos de fallo y tasas de fallo de los componentes
Fase de la operacin en la cual el fallo ocurre
Detectabilidad y medios de deteccin
Acciones manuales o automticas que compensan el fallo
Efecto de los fallos, bien de forma directa sobre aeronave o sobre elnivel superior del sistema
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COMO SE DETERMINAN LOS MODOS DEFALLO
Teniendo suficiente conocimiento y experiencia sobre losprincipios de funcionamiento del sistema, equipo ocomponente
Mediante el uso de documentos con datos desarrolladospor la industria y las agencias como por ejemplo: MIL-HDBK-217,
MIL-HDBK-338, RAC Non-electronic Parts Reliability Data. (NPRD)
GIDEP (Government Industry Data Exchange Program),
MIL-HDBK-978,
Rome Laboratorys Reliability Engineers Toolkit
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COMO SE PRESENTAN LOS RESULTADOS
Descripcin breve el sistema, equipo o componente Resumen de las conclusiones obtenidas en cada una de
las hojas de trabajo Lista de condiciones de fallo identificadas como peligrosas o
catastrficas, y si se debe a un fallo simple o una combinacin
Lista de todos los fallos latentes
Lista de los procedimientos de operacin identificados
Lista procedente de mantenimiento identificados
Las hojas de trabajo las cuales se habrn preparado deacuerdo con el tipo de anlisis de modo de fallos que
estamos realizando
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HOJA DE TRABAJO SFMEA
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DETERMINACI N DE LA PROBABILIDAD DEUN FALLO
Para determinar la probabilidad de un fallo que afecte a unsistema podemos utilizar las siguientes tcnicas:
Anlisis de rbol de Fallos (FTA)
Diagrama de Dependencia (DD)
Diagramas de Bloques de Fiabilidad (RBD)
Anlisis de Markow (MA)
Anlisis de Montecarlo
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QUE ES UN RBOL DE FALLOS (FTA)
El rbol de fallos una representacin grfica organizada delas condiciones y factores que causan, o contribuyen a laaparicin de un suceso indeseable
Este suceso es conocido como Suceso Superior" o "TopEvent"
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RBOL DEL FALLO DE SISTEMA DE EXTINCIN
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DATOS PARA LA PREPARACIN DE FTA
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ANLISIS DE CAUSA COMN DE FALLO
Un fallo por una causa comn en funciones similaresmltiples es el resultado de un evento simple que causaque estas funciones fallen de la misma manera y al mismotiempo
Una causa comn de fallo ocurre siempre que se usanarquitecturas redundantes para mejorar la fiabilidad de unafuncin crtica o esencial
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FALLOS EN CASCADA
Los fallos en cascada son un tipo particular de falloscausas o modos comunes, donde un fallo simple, que porel mismo no se puede considerar como peligroso, puedeprecipitar una cadena de fallos que s pueden ser peligros.
Es un fallo cuya la probabilidad de que ocurra se vesignificativamente incrementada por la existencia de un
fallo previo Las estadsticas del accidentes muestran que realmente se
producen en muchos casos por una cascada o serie defallos no previstos
La causa comn de fallo en cascada puede ocurrir si el falloen una funcin trae consigo el fallo de otras funciones.
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Sistemas Candidatos a Producir Fallos enCascada
El sistema elctrico, si no existe una adecuada segregacinde la alimentacin de los sistemas con funcionesredundantes
Los sistemas hidrulicos que proporciona la energanecesaria para mover mandos de vuelo, y por estar sujetosa Contaminacin de sus fluidos a
Incremento de los esfuerzos por fallo de uno de sus componentes
Los sistemas que utilizan uniones mecnicas paratransmitir movimiento, afectados por la desconexin oatasco
Los sistemas de combustible y los fallos en un motor enaeronaves con varios motores
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AN LISIS DE LAS CAUSAS COMUNES DEFALLO
Al establecer las probabilidades de que ocurrancondiciones de fallo peligrosas o catastrficas, a menudoasumimos durante los anlisis de sistemas mltiples quelos fallos son independientes.
Por lo tanto, es necesario verificar que tal independenciaexiste, para lo cual hay que establecer unas tcnicas de
anlisis apropiadas para el tipo de fallos que estamosanalizando
Estas tcnicas o mtodos de anlisis de las causascomunes de fallo podemos dividir en: Anlisis de Riesgos Zonales (ZSA)
Anlisis de Riesgos Particulares (PRA)
Anlisis de Modos Comunes de Fallo (CMA)
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OBJETIVOS DE UN ANLISIS ZONAL
El objetivo de un anlisis de seguridad zonal es asegurarque el diseo del sistema y su instalacin cumple con losobjetivos de seguridad respecto a: Los estndares aceptados de diseo e instalacin
Los efectos de los fallos sobre la aeronave
La implicacin de los posibles errores de mantenimiento
La verificacin de que el diseo cumple con los requisitos deindependencia asumidos durante el anlisis de la probabilidad decada fallo relevante para la seguridad de la aeronave
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MATRIZ DE RIESGOS POR ZONAS
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TAREAS PARA DE UN ANLISIS ZONAL
El anlisis de seguridad zonal es principalmente un anlisiscualitativo que comprende principalmente tres tareasseparadas Preparacin de las guas de diseo e instalacin
Inspeccin de la instalacin en la zona
Inspeccin de las interferencias entre los sistemas, equiposcomponentes
Documentacin de las observaciones y conclusiones
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DOCUMENTACIN DEL ANLISIS ZONAL
Los resultados de las inspeccines, y los posibles efectossobre la aeronave debern quedar documentados en uninforme de anlisis de la seguridad zonal (ZSA)
Los registros de los anlisis e investigaciones realizadasdeben ser realizados a diario, de acuerdo con una lista decomprobacin y debern quedar adecuadamente
contemplados: Cualquier problema potencial de la instalacin,
Las desviaciones encontradas respecto a las guas de instalacin,
Fallos significativos que puedan afectar a los sistemas
La manera en la que se pueden resolver los posibles riesgos
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ZHA - EJEMPLO HOJA DE TRABAJO
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ANLISIS DE RIESGOS PARTICULARES
Los riesgos particulares son eventos o condicionesexternas al sistema que pueden violar la independenciaasumida durante los anlisis de fiabilidad del sistema
Estas condiciones externas pueden influenciar a variaszonas de la aeronave a la vez, simultneamente
Alguno de los riesgos los particulares y estn sujetos a
requisitos de aeronavegabilidad especficos
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RIESGOS PARTICULARES CON REQUISITOSESPECFICOS
RIESGOS PARTICULARES FAR 25
Estallido de Turbina 25.903
Reventn de Neumticos 25.729
Proteccin contra Fuego Varios
Formacin de Hielo 25.1419
Impacto de un Rayo 25.1316
Campos de Alta Energa de Radiada 25.1317
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EFECTOS DEL ESTALLIDO DEL ROTOR
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RIESGOS ASOCIADOS AL ESTALLIDO
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OTROS POSIBLES RIESGOS PARTICULARES
Roturas en Dispositivos de alta energa ( Motor, APU,Fans)
Rotura de Botellas de Alta Presin
Rotura de conductos de aire a alta presin
Fugas de conductos de aire a alta temperatura
Fuga y Escapes de fluidos (Examinados generalmente enZSA)
Efectos por pedrisco, nieve, hielo
Impacto de pjaros
Sacudidas de ejes que han perdido algn soporte
Rotura de amparos de presin
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Documentacin del Anlisis de RiesgosParticulares
1. Descripcin del riesgo particular analizado2. Elementos que se ven afectados por el riesgo particular
3. Zonas donde estos elementos estn instalados
4. Modos de fallo causados por el riesgo particular objeto deinvestigacin
5. Efecto resultante sobre aeronave y clasificacin de susefectos Adicionalmente se podra incluir:
Cualquier desviacin sobre las premisas iniciales
La manera de como se han resuelto los riesgos
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ANLISIS DE MODOS COMUNES
Este tipo anlisis se debe realizar a lo largo de todo elproceso de desarrollo y anlisis de un sistema
Es un anlisis cualitativo, una herramienta analtica usadapara asegurar la fiabilidad y robustez de un diseo
La experiencia acumulada en el diseo se debe usar paraverificar la integracin de los componentes de una manera
lgica El anlisis de modos comunes se realiza para verificar que
todos los eventos analizados para determinar laprobabilidad de que ocurra un fallo peligroso o catastrficoson realmente independientes
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PROCESO PARA REALIZAR UN AN LISIS DEMODOS COMUNES
Establecer listas de comprobacin especficas para elprograma Tipos de modos comunes
Fuentes del error
Condiciones de fallo
Identificar los requisitos aplicables
Analizar el diseo de los sistemas y componentes paraverificar que se cumplan los requisitos aplicables
Documentar los resultados obtenidos en los pasos
anteriores
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Modos Comunes Que Deben SerConsiderados
Errores de diseo del software
Errores de diseo del hardware
Fallos del hardware
Defectos o errores en los procesos de produccin oreparacin
Eventos relacionados con los esfuerzos
Errores de instalacin
Errores en los requisitos de diseo
Factores Ambientales
Fallos en Cascada
Fallos de fuentes externas comunes
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IDENTIFICACIN DE LOS REQUISITOS CMA
Para establecer los requisitos es necesario que el analistaconozca: La arquitectura del diseo y el plan de instalacin
Las caractersticas de los componentes y los equipos
Las tareas de prueba y mantenimiento
Los procedimientos de la tripulacin
Las especificaciones de los sistemas, equipos y software
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CARACTER STICAS DE PROTECCI NCONTRA LOS MODOS COMUNES
Principios de funcionamiento diferentes, redundancia ybarreras
Programas de mantenimiento preventivo y pruebas
Niveles de control del diseo y calidad del diseo
Revisin de procedimientos o especificaciones
Entrenamiento del personal
Control de calidad
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INTERRELACIN DE LOS TIPOS DE ANLISIS
El anlisis de riesgos (FHA) establece los eventos que sonrelevantes para garantizar la operacin segura, y losobjetivos de seguridad
El anlisis de modos de fallo (FMEA) nos proporciona queocurre con cada fallo de cada componente de los sistemas
El anlisis de la fiabilidad de las funciones criticas(FTA/RBD), nos garantiza que cumplimos con los objetivosde seguridad
El anlisis de causas comunes (CCA) verifica que no hay
nada externo o interno al sistema que pueda violar laindependencia y segregacin asumida durante los anlisisprecedentes
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INTERRELACIN DE LOS TIPOS DE ANLISIS
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MATERIAL GUA DE LAS AGENCIAS
EASA AMC 25.1309 System Design and Analysis EASA AMC 25.901(c) Safety Assessment of Powerplant
Installations
EASA AMC E-150 Safety Analysis
EASA AMC P-150 Propeller Safety Analysis
EASA AMC 25.1709 System Safety; EWIS
FAA AC 23.1309-1D System Safety Analysis andAssessment For Part 23 Airplanes
FAA AC 25.1309-1A System Design Analysis
FAA AC 25.1309-1B (Draft ARAC TAE_SDA_T2 )
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RPAS Airborne Systems
Introduction
STANAG 4703
STANAG 4703 - Payloads / Miscellaneous Equipment
STANAG 4671
System Safety Assessment
System Safety Assessment for RPAS
Design Philosophy
RPAS Airborne Systems certification summary
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Safety Assessment for RPAS
Probable
Remoto
ExtremadamenteRemoto
ExtremadamenteImprobable
Menor Mayor Peligroso Catastrfico
Probabilidad
Severidad
Limite Aceptable
El nivel de riesgo de un evento sedescribe como la combi nacin de laprobabilidad de ocurrencia del eventoy la severidad de la consecuencia
Equipos y sis temas instalados enla aeronave / Estacin de control
SOFTWARE LEVELDEFINITIONS
RTCA-DO-178B
Level A - CatastrficoLevel B - Peligroso
Level C - MayorLevel D - MenorLevel E - Sin efecto
En las situaciones ms adversas posibles.
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CS 25.1309 Equipment, systems and installations (See AMC 25.1309)
a) The aeroplane equipment and systems must be designed andinstalled so that:1. Those required for type certification or by operating rules, or whose
improper functioning would reduce safety, perform as intended underthe aeroplane operating and environmental conditions.
2. Other equipment and systems are not a source of danger in themselves
and do not adversely affect the proper functioning of those covered bysub-paragraph (a)(1) of this paragraph.
b) The aeroplane systems and associated components, consideredseparately and in relation to other systems, must be designed sothat:1. Any catastrophic failure condition
i. isextremely improbable;andii. does not result from asingle failure; and
2. Any hazardous failure condition isextremely remote; and3. Any major failure condition isremote.
Safety Assessment for RPAS
p
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Historicamente: La probabilidad de accidente de un avin grande de transporte
debido a causas relacionadas con la operacin y la estructura es,aproximadamente:
1 x 10-6 por FH
El 10%, aproximadamente, es debido a Condiciones de Fallos delos sistemas. Por tanto, debido a sistemas es:
1 x 10-7 por FH
Se supone que existen 100 Condiciones de Fallo en un avingrande que pueden ser Catastrficas, por tanto:
1 x 10-9 por FH para cada Cond ic in Fal lo Catastrf ico queest asociado al trmino Extremadamente Improbable
Safety Assessment for RPAS
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Los objetivos de safety deben considerar:
Nivel de seguridad equivalente a los aviones tripulados
La proteccin a terceros Tripulacin UAV
Otras aeronaves
Daos en tierra
La realidad econmica para permitir su desarrollo
Aceptacin social
Consistencia con los de las aeronaves actuales (transporte civil ymilitar).
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Dificultades aplicacin requisito XX.1309 Definiciones de severidad.No son aplicables las definiciones de
aviacin convencional. An NO hay consenso para los RPAs.
Metodologa para su aplicacin. Los AMCs EASA o ACs FAA noson directamente aplicables. La severidad de los fallos puede variarentre aviacin convencional y RPAs
Piloto al mando: En aviacin convencional el piloto es infalible. EnRPAs el piloto est basado en algoritmos. Qu criterios seaplican a los algoritmos?
Nuevas tecnologasNO empleadas en aviacin convencional.
Establecimiento niveles de probabilidad.
Safety Assessment for RPAS
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Historicamente: La probabilidad de accidente de un avin grande de transporte
debido a causas relacionadas con la operacin y la estructura es,aproximadamente:
1 x 10-6 por FH
El 10%, aproximadamente, es debido a Condiciones de Fallos delos sistemas. Por tanto, debido a sistemas es:
1 x 10-7 por FH Se supone que existen 100 Condiciones de Fallo en un avin
grande que pueden ser Catastrficas, por tanto:1 x 10-9 por FH para cada Condici n Fall o Catastrfico que estasociado al trmino Extremadamente Improbable
La mayora de los UAS tienen sistemas complejos (sistema control de vuelo,sistema de guiado, etc). Por tanto es razonable suponer que estos sistemaspuedan tener 100 condiciones potenciales de fallo independientemente deltamao del avin,
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Quantitative integrity required to maintain safe flight andlanding to equivalent manned aircraft (excluding MAC)
Aircrafttype Hullloss
rate
10%dueto
systems
PotentialFailure
Conditions
ProbabilityofasystemsFC
leadingtoCATFC
MannedCS25Largetransporta/c 1x106 1x107 100(102) 1x109
UAS25Largetransportaircraft 1x106 1x107 100(102) 1x109
MannedCS23classI 1x104 1x105 10(101) 1X106
UAS23classI 1x104 1x105 100(102) 1x107
MannedCS23classII 1x105 1x106 10(101) 1x107
UAS23classII 1x105 1x106 100(102) 1x108
MannedCS23classIII 1x106 1x107 10(101) 1x108
UAS23classIII 1x106 1x107 100(102) 1x109
MannedCS27smallrotorcraft 1x104 N/A N/A N/A
UAS27smallrotorcraft 1x104 1x105 100(102) 1x107
MannedCS29largerotorcraft 1x105 N/A N/A N/A
UAS
29
large
rotorcraft 1x10
5 1x10
6
100
(10
2) 1x10
8MannedCSVLAVeryLighta/c 1x104 N/A N/A N/A
UASVLAVeryLighta/c 1x104 1x105 100(102) 1x107
MannedCSVLRVeryLightr/c N/A N/A N/A N/A
UASVLRVeryLightRotorcraft 1x104? 1x105 100(102) 1x107
BVLOSUASbelow manned a/cweights 1x103? 1x104 100(102) 1x106?
VLOSUASbelowmannedai/cweights 1x103? 1x104 10(101) 1x105?
Safety Assessment for RPAS
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La probabili dad de impactar cont ra alguien en el suelo en una cadaincontrolada se considera 100%.
Clasificacin del fallo en funcin del nivel de energa.
Otras opciones:
Inicialmente:
Probabilidad de daos a terceros
Densidad de poblacin
Area letal
Energa de impacto
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Nivel de energa:
PUNTO DE PARTIDAV impacto kts CS-25
CATASTRFICO450
1.52 x 108 NmPELIGROSO
R= p x E =0.152MAYOR
5.670 Masa KgEc =Mx(1,5xVc)2 = 152MJ
R=pxE=1,52
Safety Assessment for RPAS
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Relationship between aircraft accidents and ground fatalities
EASA annual safety review2009 (EASA MS operators )
NTSB (USA GA 2005)
Average No.accidents/year(10 year perio d)
1160 1730
Average No. fatalaccidents/year
145 341(13% of accidents) (20% of accidents)
Average No.accidents/yearwith ground fatalities