model curriculum - national skill development corporation...reading of numeration /general...
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Reinforcement Fitter 1
Model Curriculum
1. Reinforcement Fitter
SECTOR: SUB-SECTOR: OCCUPATION:
REF ID: NSQF LEVEL:
Construction Real Estate and Infrastructure Construction Bar Bending and Fixing CON/Q0204, V1.0 4
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TABLE OF CONTENTS
1. Curriculum 01
2. Trainer Prerequisites 09
3. Annexure: Assessment Criteria 10
Reinforcement Fitter 1
Reinforcement Fitter CURRICULUM / SYLLABUS
This program is aimed at training candidates for the job of a “Reinforcement Fitter”, in the “Construction” Sector/Industry and aims at building the following key competencies amongst the learner
Program Name Reinforcement Fitter
Qualification Pack Name & Reference ID
CON/Q0204, v1.0
Version No. 1.0 Version Update Date 16-03-2015
Pre-requisites to Training
Preferably 8th Standard
Training Outcomes After completing this programme, participants will be able to:
Fabricate and fix reinforcement for complex structures as per drawings, BBS and standard codes provision :- Methods and standard procedure for fabrication, placing and fixing of reinforcement for complex structures as per Drawings
Instruct, place and fix mechanical couplers for reinforcement works :- Different types of mechanical couplers and their fixing procedure
Work effectively in a team to deliver desired results at the workplace :- Organised working procedure within a team at site
Plan and organize work to meet expected outcomes :- Prioritizing activities and organising resources to meet desired outcome
Work according to personal health, safety and environment protocol at construction site: - Importance of Health & Safety aspects & measures to be followed while working.
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This course encompasses 5 out of 5 National Occupational Standards (NOS) of “Reinforcement Fitter” Qualification Pack issued by “Construction Skill Development Council of India”.
Sr. No.
Module Key Learning Outcomes Equipment Required
1 Introduction Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 00:00
Theory: Understand the concept of :
Role description/ functions of the job role
Expected personal attributes from the job
role
Brief description about course content,
mode of learning and duration of course
Future possible progression and career
development provisions on completion of
the course
Classroom Requirement 1. Classroom of 30
students capacity
2. Black/White board
3. Projector/LED Monitor
4. Computer 5. Trade specific
charts and other teaching aids
2 Fabricate and fix reinforcement for complex structures as per drawings, BBS and standard codes provision Theory Duration (hh:mm) 120:00 Practical Duration (hh:mm) 312:00 Corresponding NOS Code CON/N0207
Theory:- Understand the concept of :
Understanding of Numeration/General
arrangement drawing, Reinforcement
drawing
Understanding of Plan, elevation and
section
Understanding of Bar Bending
Schedule (Bar mark, bar detail, bar
shape, cutting length etc.)
Cutting length calculation from
drawings and bar bending schedules
for various R.C.C structural element
Trade specific safety for cutting and
bending of reinforcement steel
Electrical safety of power tools and
equipment for reinforcement works
Types of power tools for cutting of
reinforcement steel (Circular cutting
machine, Shear cutting machine,
CNC machine-only introduction)
Power tools for bending of
reinforcement steel (Bending machine
and its accessories, CNC machine-
only introduction)
Introduction to automatic bar tying
machine , its accessories
Standard procedure for tagging and
stacking of reinforcement steel after
cutting and bending
Insertion and fixing sequence for
different types of R.C.C structural
element (Slab, Beam, Column,
Footing, Wall, Staircase)
Drawings/Sketches 1. Drawings of
various types of structures and structural elements
2. Bar bending schedule sample
3. Model room
Hand Tools 4. Chisel 5. Hammer 6. Bar tying hook 7. Bending lever 8. Gauge measure 9. Podger
Spanner 10. Hack saw blade
and frame 11. Wrench Measuring Instruments 12. Steel scale 13. Try Scale 14. Spirit level 15. Plumb bob 16. Measurement
tape 17. Pin plate Power Tools 18. Cutting machine 19. Bending
machine
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Sr. No.
Module Key Learning Outcomes Equipment Required
Insertion and fixing sequence for
different types of complex R.C.C
structures (Arches, Domes and
Circular structures)
Procedure for fabricating and placing
pre-fabricated cage of reinforcement
steel
Purpose of hooks, splices, spacer
bar, chairs, shear studs, cover block
and insert plates
Productivity norms for reinforcement
steel works
Visual quality check for binding wire
and length of binding wire required for
tying of reinforcement
Tolerance for cutting and bending of
reinforcement steel work
Tolerance for reinforcement work
Different types of ties for tying
reinforcement
Importance of lapping
Demonstration/ Practical :-
Reading of Numeration /General
arrangement drawing and
reinforcement drawing
Reading of Bar Bending Schedule
Calculation for number of bars, cutting
length requirement from drawing and
bar bending schedule
Calculation of work done and
productivity obtained
Determining time and man power
requirement based on productivity
Use of personal protective equipment
for cutting, bending and tying of
reinforcement steel
Demonstrate use of power tools for
cutting and bending of reinforcement
steel
Demonstrate Insertion and fixing of
reinforcement steel for different types
of R.C.C structural element (Slab,
Beam, Column, Footing, Wall,
Staircase)
Demonstrate Insertion and fixing of
reinforcement steel for different types
20. Threading machine
21. Forging machine
General requirement 22. Reinforcement
steel bar 23. Binding wires 24. Cover blocks 25. Wooden planks 26. Rebar tying
machine 27. Lifting appliance
(Sling, Shackle, Belts)
28. Thread protection cap
29. Different types of mechanical coupler (threaded coupler, taper threaded coupler, grout filled coupler, combo grout filled/threaded filled coupler etc.)
PPEs 30. Safety Helmet 31. Safety goggles 32. Safety shoes 33. Safety belt 34. Cotton gloves 35. Ear plugs 36. Reflective
jackets 37. Dust mask 38. Fire Prevention
kit
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Sr. No.
Module Key Learning Outcomes Equipment Required
of R.C.C structural element (Arches,
Domes and Circular structures)
Demonstrate checking of
reinforcement work with respect to
tolerance for spacing, length of re-bar,
lapping of re-bar and tightness of ties
3 Instruct, place and fix mechanical couplers for reinforcement works Theory Duration (hh:mm) 24:00 Practical Duration (hh:mm) 48:00 Corresponding NOS Code CON/N0208
Theory:- Understand the concept of :
Splicing/Lapping of re-bar and its
requirement
Advantages and disadvantages of bar
splicing/lapping
Introduction to mechanical coupler,
requirement and advantage over
splicing/lapping of re-bar
Different types of mechanical coupler
(threaded coupler, taper threaded
coupler, grout filled coupler, combo
grout filled/threaded filled coupler etc.)
Application and suitability of
mechanical coupler
Equipment for forging and threading of
re-bar
Potential mechanical hazards for
threading and forging operation
Maintenance of forging and threading
equipment
Prevention of threaded re-bar from
damage
Hand tools used for fixing of
mechanical coupler
Standard procedure for fixing
mechanical couplers
Demonstration/ Practical :-
Demonstrate lapping of re-bar for
beam and column for higher diameter
Demonstrate forging and threading of
rebar
Demonstrate fixing of different types of
mechanical coupler
Hand Tools 1. Chisel 2. Hammer 3. Bar tying hook 4. Bending lever 5. Gauge measure 6. Podger
Spanner 7. Hack saw blade
and frame 8. Wrench Measuring Instruments 9. Steel scale 10. Try Scale 11. Spirit level 12. Plumb bob 13. Measurement
tape Power Tools 14. Cutting machine 15. Bending
machine 16. Threading
machine 17. Forging
machine
General requirement 18. Reinforcement
steel bar 19. Binding wires 20. Cover blocks 21. Wooden planks 22. Rebar tying
machine 23. Lifting appliance
(Sling, Shackle, Belts)
24. Thread protection cap
25. Different types of mechanical coupler
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Sr. No.
Module Key Learning Outcomes Equipment Required
(threaded coupler, taper threaded coupler, grout filled coupler, combo grout filled/threaded filled coupler etc.)
PPEs 26. Safety Helmet 27. Safety goggles 28. Safety shoes 29. Safety belt 30. Cotton gloves 31. Ear plugs 32. Reflective
jackets 33. Dust mask 34. Fire Prevention
kit
4 Work effectively in a team to deliver desired results at the workplace Theory Duration (hh:mm) 04:00 Practical Duration (hh:mm) 20:00 Corresponding NOS Code CON/N8001
Theory:- Understand the concept of :
Method of oral and written
communication skills with co-workers
related to cutting, bending and tying
works
Method of oral and written
communication skills for informing
trade senior about any lack of
information in the drawing/sketches or
deviation from the work
Reading and interpretation of sketches
How to understand and follow work
methods, by adhering to instructions or
consulting with seniors
Method of providing instruction to
subordinates or reporting to seniors
clearly and promptly
Seek necessary support and complete
assigned tasks within stipulated time
duration
Keep good relation and maintain well
behavior with co-workers
Demonstration/ Practical :- The skills will be developed and practiced while carrying out following trade related
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Sr. No.
Module Key Learning Outcomes Equipment Required
activities in a predictable and familiar working condition 1. Selection of materials, tools or devices
for defined purpose
2. Handling material, tools and
equipments relevant to reinforcement
works
3. Carrying out cutting and bending of
rebar
4. Carrying out fabrication, placing and
fixing of reinforcement for R.C.C
structures
6. Selection and handing over of desired/
appropriate tools/ materials while
assisting trade senior
5 Plan and organize work to meet expected outcomes Theory Duration (hh:mm) 04:00 Practical Duration (hh:mm) 12:00 Corresponding NOS Code CON/N8002
Theory:- Understand the concept of :
Basic concept of productivity,
sequence of working and
implementation of safety and
organizational norms while working
Optimization of resources
To plan reinforcement activities
within defined scope of work
Upkeep, storing and stacking
methods of tools, materials used for
domain specific works
Requisition of resources, reporting
for requirement of resources orally
and in written to concerned authority
Importance of housekeeping,
Demonstration/ Practical :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition 1. Selection of materials, tools or devices
for defined purpose in an optimum
manner
2. Handling material, tools and equipment
relevant to reinforcements works
3. Prioritize all works/ activities
4. Planning cutting and bending activities
5. Carrying out fabrication, placing and
fixing of reinforcement for R.C.C
structures
6. Optimum use of resources while
performing task
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Sr. No.
Module Key Learning Outcomes Equipment Required
7. Adherence to stipulated timelines for
completion of electrical activities/ tasks
6 Work according to personal health, safety and environment protocol at construction site Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 36:00 Corresponding NOS Code CON/N9001
Theory:- Understand the concept of :
Types of hazards involved in
construction sites
Types of hazards involved in
reinforcement works
Emergency safety control measures
and actions to be taken under
emergency situation
Identification of unsafe act and
unsafe condition
Concept of :-
1. First Aid process
2. Use of fire extinguisher
3. Classification of fires and fire
extinguisher
4. Safety drills
Types and use of PPEs required for
reinforcement works
Reporting procedure to the
concerned authority in emergency
situations
Standard procedure of handling,
storing and stacking material
What is safe disposal of waste, type
of waste and their disposal
basic ergonomic principles as per
applicability
Demonstration/ Practical :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition. 1. Selection of PPEs and use them appropriately as per working need of reinforcement works, handling, storing, stacking and shifting of reinforcement material, tools and equipments 2. Selection of PPEs and use them appropriately as per working need of cutting, bending , placing and fixing of rebar 3. Identification of locations, situations/ circumstances, malpractices which can be hazardous for general or reinforcement works
PPEs 1. Safety Helmet 2. Safety goggles 3. Safety shoes 4. Safety belt 5. Cotton gloves 6. Ear plugs 7. Reflective
jackets 8. Dust mask 9. Fire Prevention
kit
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Sr. No.
Module Key Learning Outcomes Equipment Required
4. Selection of fire extinguisher based on classification of fire, standard practice of storing & stacking firefighting equipment/ materials at work locations 5. Disposal of waste materials as per their nature and effects on weather
Total Duration Theory Duration 172:00 Practical Duration 428:00
Unique Equipment Required: Classroom Requirement Classroom of 30 students capacity, Black/White board, Projector/LED, Monitor, Computer, Trade specific charts and other teaching aids Hand Tools Chisel, Hammer, Bar tying hook, Bending lever, Gauge measure, Podger Spanner, Hack saw blade and frame, Wrench Measuring Instruments Steel scale, Try Scale, Spirit level, Plumb bob, Measurement tape Power Tools Cutting machine, Bending machine, Threading machine, Forging machine General requirement Reinforcement steel bar, Binding wires, Cover blocks, Wooden planks, Rebar tying machine, Lifting appliance (Sling, Shackle, Belts), Thread protection cap, Different types of mechanical coupler (threaded coupler, taper threaded coupler, grout filled coupler, combo grout filled/threaded filled coupler etc.) PPEs Safety Helmet, Safety goggles, Safety shoes, Safety belt, Cotton gloves, Ear plugs, Reflective jackets, Dust mask, Fire Prevention kit
Grand Total Course Duration: 600 Hours, 0 Minutes (This syllabus/ curriculum has been approved by Construction Skill Development Council of India)
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Trainer Prerequisites for Job role: “Reinforcement Fitter” mapped to Qualification Pack: “CON/Q0204, v1.0”
Sr. No.
Area Details
1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “CON/Q0204”.
2 Personal Attributes
Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organised and focused, eager to learn and keep oneself updated with the latest in the mentioned field
3 Minimum Educational Qualifications
ITI/12th standard pass
4a Domain Certification
Trainer/Assessor- 70% in each NOS of Qualification Pack “CON/Q0204” & 80% overall , Lead trainer/Lead Assessors- 70% in each NOS of Qualification Pack “CON/Q0204” & 90% overall
4b Platform Certification
Trainer/Assessor-80% in each NOS of Qualification Pack “MEP/Q0102” or “MEP/Q0104”, Lead trainer/ Lead Assessors- 90% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”and overall 90%
5 Experience i. Technical Degree holder with minimum three years of Field experience and preferably two years of teaching experience or, ii. In case of a Diploma Holder five years of field experience and preferably two years of teaching experience or, iii. In case of ITI/12th pass minimum eight years of field experience and preferably two years of teaching Experience.
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CRITERIA FOR ASSESSMENT OF TRAINEES
Job Role Reinforcement Fitter
Qualification Pack CON/Q0204
Sector Skill Council Construction
Guidelines for Assessment
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each
Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will
also lay down proportion of marks for Theory and Skills Practical for each PC.
2. The assessment for the knowledge part will be based on knowledge bank of questions created by
Assessment Bodies subject to approval by SSC
3. Individual assessment agencies will create unique question papers for knowledge/theory part for
assessment of candidates as per assessment criteria given below
4. Individual assessment agencies will create unique evaluations for skill practical for every student
at each examination/training centre based on assessment criteria.
5. The passing percentage for each QP will be 70%. To pass the Qualification Pack, every trainee
should score a minimum of 70% individually in each NOS.
6. The Assessor shall check the final outcome of the practices while evaluating the steps performed
to achieve the final outcome.
7. The trainee shall be provided with a chance to repeat the test to correct his procedures in case of
improper performance, with a deduction of marks for each iteration.
8. After the certain number of iteration as decided by SSC the trainee is marked as fail, scoring zero
marks for the procedure for the practical activity.
9. In case of successfully passing only certain number of NOS's, the trainee is eligible to take
subsequent assessment on the balance NOS's to pass the Qualification Pack within the specified
timeframe set by SSC.
10. Minimum duration of Assessment of each QP shall be of 4hrs/trainee.
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Marks Allocation
Total Mark
Out Of Theory Skills Practical
CON/N0207: Fabricate and fix reinforcement for complex structures as per drawings, BBS and standard codes provision
PC1. read, understand and interpret correct details from the relevant drawings
100 4 1 3
PC2. read and co-relate general arrangement drawing with reinforcement drawing
3 1 2
PC3. read & interpret correct details from bar bending schedule including description of rebar, diameter, shape, spacing, cutting length and number of rebars
7 2 5
PC4. understand the terms used in drawing and bar bending schedule
3 1 2
PC5. calculate the cutting length of rebar from the provided BBS and drawings
3 1 2
PC6. check and ensure only approved BBS is used for execution of reinforcement work
3 1 2
PC7. ensure marking and cutting of rebars accurately as per the cutting length provided in the BBS
7 2 5
PC8. bend the steel reinforcement as per the approved drawings and bar bending schedule (BBS) using bending machine
4 1 3
PC9. ensure rebars are bundled, tagged, numbered and stacked appropriately before delivery to the site location
3 1 2
PC10. ensure completion of assigned work within allocated time and of desired quality
3 1 2
PC11. read & understand relevant placing sequence given in the drawing
3 1 2
PC12. instruct, follow correct method for insertion/ fixing of rebars as per the types of structure
3 1 2
PC13. correlate the sequence of reinforcement placing with fixing of inserts, sleeves, conduits and anchors
3 1 2
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PC14. mark and place rebars, fabricate cage and fix on its position
3 1 2
PC15. maintain specified spacing between bars, stirrups all as per drawing
3 1 2
PC16. install hooks, splices, insert plates, bar supports (spacer, chairs), shear studs, cover blocks etc. as per drawings and specification
3 1 2
PC17. fasten embedded items securely in proper position before placing concrete
3 1 2
PC18. use a combination of cover blocks, spacers and templates to fix reinforcement, in case of complex structures like arches, domes, etc.
3 1 2
PC19. complete steel fixing as per approved drawing and BBS within stipulated time and desired quality
4 1 3
PC20. make and install prefabricated cages as per site requirements and drawings
4 1 3
PC21. ensure completion of assigned work within allocated time and of desired quality
4 1 3
PC22. extract / complete the work from sub-ordinates
4 1 3
PC23. check for bend, cutting length before/after fabrication & placing of reinforcement
3 1 2
PC24. check for visual quality & length of binding wire used for tying of reinforcement
3 1 2
PC25. check accuracy of reinforcement work with reference to spacing, placement of rebars
3 1 2
PC26. ensure more than 50% of splicing/ lapping is avoided at a location
3 1 2
PC27. ensure uniform spacing between the bars, stirrups, etc. as per BBS drawing
4 1 3
PC28. check and ensure correct ties used for tying of reinforcement
4 1 3
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PC29. ensure insert plates location and installation, shear studs as per drawing
Total 100 30 70
CON/N0208: Instruct, place and fix mechanical couplers for reinforcement works
PC1. check that rebars and their ends have been cut properly and to appropriate length as specified
100 3 1 2
PC2. ensure poorly sheared ends of rebar cut off prior to installation of mechanical coupler
3 1 2
PC3. ensure that rebar ends are cold forged prior to installation of mechanical couplers
4 1 3
PC4. check that rebars are threaded properly using threading machine
7 2 5
PC5. select mechanical couplers based of diameter of bar fixing ( understanding the colour coded requirements for identification & installation of mechanical coupler as per manufacturer specification)
5.5 1.5 4
PC6. ensure use of plastic thread protectors to prevent damage to the threaded bar ends
2.5 1 1.5
PC7. position the cast bar and continuation bar, appropriately to the coupler
14 4 10
PC8. tighten the connections by hand or using appropriate torque wrench
12.5 4 8.5
PC9. screw and fit the bars to the appropriate male and female ends of the coupler
17 5 12
PC10. use different types of coupler such as threaded coupler, taper threaded coupler, grout filled coupler, combo grout filled/threaded filled coupler etc. appropriately
17 5 12
PC11. ensure that the procedure adopted for coupling is as per manufacturer’s instructions
14.5 4.5 10
Total 100 30 70
CON/N8001: Work
PC1. pass on work related information/ requirement clearly to the team members
100 7 2 5
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effectively in a team to deliver desired results at the workplace
PC2. inform co-workers and superiors about any kind of deviations from work
7 2 5
PC3. address the problems effectively and report if required to immediate supervisor appropriately
10 3 7
PC4. receive instructions clearly from superiors and respond effectively on same
7 2 5
PC5. communicate to team members/subordinates for appropriate work technique and method
10 3 7
PC6. seek clarification and advice as per requirement and applicability
7 2 5
PC7. hand over the required material, tools tackles, equipment and work fronts timely to interfacing teams
27 8 19
PC8. work together with co-workers in a synchronized manner
27 8 19
Total 100 30 70
CON/N8002: Plan and organize work to meet expected outcomes
PC1. understand clearly the targets and timelines set by superiors
100 7 2 5
PC2. plan activities as per schedule and sequence
7 2 5
PC3. provide guidance to the subordinates to obtain desired outcome
10 3 7
PC4. plan housekeeping activities prior to and post completion of work
7 2 5
PC5. list and arrange required resources prior to commencement of work
10 3 7
PC6. select and employ correct tools, tackles and equipment for completion of desired work
10 3 7
PC7. complete the work with allocated resources
10 3 7
PC8. engage allocated manpower in an appropriate manner
10 3 7
PC9. use resources in an optimum manner to avoid any unnecessary wastage
10 3 7
PC10. employ tools, tackles and equipment with care to avoid damage to the same
7 2 5
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PC11. organize work output, materials used, tools and tackles deployed,
7 2 5
PC12. processes adopted to be in line with the specified standards and instructions
7 2 5
Total 100 30 70
CON/N9001: Work according to personal health, safety and environment protocol at construction site
PC1. identify and report any hazards, risks or breaches in site safety to the appropriate authorities
100 7 2 5
PC2. follow emergency and evacuation procedures in case of accidents, fires, natural calamities
7 2 5
PC3. follow recommended safe practices in handling construction materials, including chemical and hazardous material whenever applicable
10 3 7
PC4. participate in safety awareness programs like Tool Box Talks, safety demonstrations, mock drills, conducted at site
7 2 5
PC5. identify near miss , unsafe condition and unsafe act
7 2 5
PC6. use appropriate Personal Protective Equipment (PPE) as per work requirements including: • Head Protection (Helmets) • Ear protection • Fall Protection • Foot Protection • Face and Eye Protection • Hand and Body Protection • Respiratory Protection (if required)
10 3 7
PC7. handle all required tools, tackles , materials & equipment safely
7 2 5
PC8. follow safe disposal of waste, harmful and hazardous materials as per EHS guidelines
7 2 5
PC9. install and apply properly all safety equipment as instructed
13 4 9
PC10. follow safety protocol and practices as laid down by site EHS department
13 4 9
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PC11. collect and deposit construction waste into identified containers before disposal, separate containers that may be needed for disposal of toxic or hazardous wastes
7 2 5
PC12. apply ergonomic principles wherever required
7 2 5
Total 100 30 70