model 10sx t/s - specificationliterature.puertoricosupplier.com/067/uw66310.pdf · model 10sx t/s -...

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MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications TM There will be furnished one (1) only Grind Hog Model 10SX T/S Comminutor as manufactured by G.E.T. Industries, Inc. Rotation shall be in a clockwise direction. 1.1 Design Criteria The comminutor shall be designed to handle the flows indicated below, within the head loss noted. 3 a) hydraulic capacity 1.2 MGD (4500m /day) b) satisfactory operation shall occur under conditions of zero flow c) head loss at peak flow shall not exceed 10 inches (250) d) design shall be such that the flow enters the size reduction and screening device horizontally and exits vertically downward to facilitate the flushing of solids 1.2 Cover Plate Shall be: a) of heavy-duty construction and of high quality cast iron b) fitted with 4 position lock down arrangement, and 2 alignment holes for repositioning following service c) located on, and positioned by wall mounted supports allowing for ease of removal for inspection and maintenance. 1.3 Rotating Drum Screen a) heavy-duty Cast Ductile Iron ASTM 536, grade 60-45-18 1.4 Cutting Elements a) replaceable shear bars constructed of high-quality A2 tool-steel shall be attached to the rotating drum. Each shear bar shall be machined from solid bar stock, surface ground to establish exact tolerances b) the stationary cutting bar, shall be of high-quality 01 tool steel hardened to a minimum of 56 Rockwell C, and shall be reversible, allowing for four (4) sets of cutting edges prior to sharpening or replacement c) all submerged fasteners shall be of stainless steel 1.5 Motor Submersible, Explosion-proof 1 Hp. (.746 kw), 1750 RPM ______ volt, 3 phase, 60 HZ, rated for continuous-in-air or submerged in sewage service. Power control cable of 25 ft (7.6 m) included. Class 1, Group C and D, Division 1 Hazardous locations. The motor shall feature: · Frame - rugged cast iron ASTM type A-48, class 30 · Hardware - 316 stainless steel · Stator Insulation - specially treated class "F" and "H" non-hydroscopic insulation with multiple dips and brakes. Phase insulation included for inverter duty · Rotor - die cast aluminum, dynamically balanced. Exceeds NEMA limits per MGI - 12.06 · Shaft - high strength 416 stainless steel · Bearings - specially adapted for vertical assembly. Both upper and lower bearings are pre-packed and sealed for life with special high temperature grease · Cable Entry System - epoxy sealed butt spliced connect for non-wicking cable entry design · Moisture System - two wire /two probe monitoring system constantly monitors oil chamber and stator housing for moisture · Seals - tandem (dual) shaft steal system working independent of each other. Designed to withstand 100 PSI at all seal locations · G.E.T. Industries Inc. Toll Free: (877) 213-7418 E-mail: [email protected] 6 Web: www.grindhog.com

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Page 1: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

MODEL 10SX T/S - SPECIFICATION

1.0 General SpecificationsTM There will be furnished one (1) only Grind Hog Model 10SX T/S Comminutor as manufactured by G.E.T.

Industries, Inc. Rotation shall be in a clockwise direction.

1.1 Design CriteriaThe comminutor shall be designed to handle the flows indicated below, within the head loss noted.

3a) hydraulic capacity 1.2 MGD (4500m /day)b) satisfactory operation shall occur under conditions of zero flowc) head loss at peak flow shall not exceed 10 inches (250)d) design shall be such that the flow enters the size reduction and screening device horizontally and exits

vertically downward to facilitate the flushing of solids

1.2 Cover PlateShall be:a) of heavy-duty construction and of high quality cast ironb) fitted with 4 position lock down arrangement, and 2 alignment holes for repositioning following servicec) located on, and positioned by wall mounted supports allowing for ease of removal for inspection

and maintenance.

1.3 Rotating Drum Screena) heavy-duty Cast Ductile Iron ASTM 536, grade 60-45-18

1.4 Cutting Elementsa) replaceable shear bars constructed of high-quality A2 tool-steel shall be attached to the rotating drum. Each

shear bar shall be machined from solid bar stock, surface ground to establish exact tolerancesb) the stationary cutting bar, shall be of high-quality 01 tool steel hardened to a minimum of 56 Rockwell C, and

shall be reversible, allowing for four (4) sets of cutting edges prior to sharpening or replacementc) all submerged fasteners shall be of stainless steel

1.5 MotorSubmersible, Explosion-proof 1 Hp. (.746 kw), 1750 RPM ______ volt, 3 phase, 60 HZ, rated for continuous-in-air or submerged in sewage service. Power control cable of 25 ft (7.6 m) included. Class 1, Group C and D, Division 1 Hazardous locations. The motor shall feature:

· Frame - rugged cast iron ASTM type A-48, class 30· Hardware - 316 stainless steel· Stator Insulation - specially treated class "F" and "H" non-hydroscopic insulation with multiple dips and

brakes. Phase insulation included for inverter duty· Rotor - die cast aluminum, dynamically balanced. Exceeds NEMA limits per MGI - 12.06· Shaft - high strength 416 stainless steel· Bearings - specially adapted for vertical assembly. Both upper and lower bearings are pre-packed and

sealed for life with special high temperature grease· Cable Entry System - epoxy sealed butt spliced connect for non-wicking cable entry design· Moisture System - two wire /two probe monitoring system constantly monitors oil chamber and stator

housing for moisture· Seals - tandem (dual) shaft steal system working independent of each other. Designed to withstand 100 PSI

at all seal locations

·

G.E.T. Industries Inc.Toll Free: (877) 213-7418

E-mail: [email protected] 6 Web: www.grindhog.com

Page 2: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

MODEL 10SX T/S - SPECIFICATION cont’d...

1.6 Drive Arrangementa) the motor shall be close-coupled to a speed reducer drive, a heavy duty planetary gear of the totally

enclosed non-vented type suitable for total submergence during emergenciesb) double seals on the output shaft shall ensure flood-proof operation through a reduction ratio of 35:1c) the cycloidal reducer shall be capable of withstanding shock loads to 500% of its mechanical rating of

4.27 Hp. and be warranted for two (2) yearsd) the drive shall have a minimum full load efficiency of 90% and be pre-lubricated with grease, requiring routine

maintenance every 500 to 1,000 hours

1.7 “Toilet Seat” Channel Mounting SystemShall consist of a box-style structure dimensioned to suit the existing channel, supported by the channel walls; fabrication shall be 304 stainless steel.

G.E.T. Industries Inc.Toll Free: (877) 213-7418

E-mail: [email protected] 6 Web: www.grindhog.com

Page 3: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

HYDRAULIC DATA SHEETIN-CHANNEL MODEL 10SX T/S

HYDRAULIC PERFORMANCE CURVE

.1 .2 .4 .6 1.0 2 4 5Flow Rate Q - Million U.S. Gallons Per Day

5

10

15

20

25

50

75

100

125.4 .8 1.6 2.4 3.2 4.0 6 8 12 16

3Flow Rate Q - Cubic Meters per Day x 10

50

40

30

20

15

10

8

6

4

2

Liq

uid

Le

vel D

iffe

ren

tial

Dh

= h

- h

In

che

s1

2

Liq

uid

Le

ve

l Diff

ere

ntia

l D

h =

h -

h C

en

time

ters

12

h = level in intake1

h = level in outlet2

Dh = head loss across drum (h -h )1 2

h = 0 for free discharge2

h =02 1 2 64 9

Drum submerged. Contnuous operation above this line is not recommended in systems where surface debris present.

MODEL 10T/S

.8

8

FLOWÙ×H1DATUMæ DISCHARGE H2×

×

@

H=H +H1 2

æDATUM

3Capacity 0-1.2 MGD (US) 0-4500 m /day

Drum Diam. 9.4 in 23.9 cm2 2Inlet Area 97 in 625.8 cm2 2Outlet Area 45 in 290.3 cm

Slot Width 0.470 in 12 mm

GENERAL DATA

G.E.T. Industries Inc.Toll Free: (877) 213-7418

E-mail: [email protected] 6 Web: www.grindhog.com

Page 4: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

IN-CHANNEL MODEL 10SX T/S cont’d...

· HIGHEST OVERLOAD CAPACITY FOR FREQUENT STOP-START AND SEVERE REVERSING

· SMOOTH, SILENT OPERATION · EXCEPTIONAL LIFETorque transmitting parts roll, don’t grind. There is no sliding friction, so output torque/input horsepower efficiency approaches 95%

6000 SERIES

STATIONARY CUTTING BAR

·REVERSE-SPARE STANDARD EQUIPMENT

·A2 HIGH QUALITY TOOL STEEL·HIGH RESITANCE TO WEAR

CAST DUCTILE IRONSEWAGE SCREEN· LONG LIFE UNDERABRASIVE CONDITIONS

ROTATING SHEAR BARASSEMBLY

· MACHINED FROM SOLID BARSTOCK

· PRECISE TOLERANCES MAINTAINED

SUBMERGED FASTENERSOF STAINLESS STEEL

HEAVY DUTY CAST IRONCONSTRUCTION

G.E.T. Industries Inc.Toll Free: (877) 213-7418

E-mail: [email protected] 6 Web: www.grindhog.com

DESIGN FEATURES

Page 5: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

DIMENSIONAL & MECHANICAL DETAILDIMENSIONAL & MECHANICAL DETAIL

Page 6: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

W D

W

C

RETROFIT ALTERNATIVE

HORI ONTAL FLOW

PROJECT:

ANTICIPATED PEAK FLOW: ____

EXISTING CHANNEL

Width (w): ____Depth (d): ____Underdrain Clearance (c): ____

MOTOR REQUIREMENTS

Power: ____ / ____ / ____

Enclosure: _____________

“TOILET SEAT BOX STYLE”DROP IN REPLACEMENT

Toilet Seat Box Style Channel Template3 2025

Fabricated of304 Stainless Steelto suit existingchannel dimensions

Replaceablewear ring forextended life

Supported fromabove on thechannel wallseliminating therequirement forany submergedanchorage REPLACING

Worthington InfilcoDegrement

Franklin Miller Muffin Monster

Clow-Barminutor

......Among Others

Page 7: MODEL 10SX T/S - SPECIFICATIONliterature.puertoricosupplier.com/067/UW66310.pdf · MODEL 10SX T/S - SPECIFICATION 1.0 General Specifications There will be furnished one (1) only Grind

Customized to suit each application

G.E.T. INDUSTRIES INC.Toll Free: (877) 213-7418

E-mail: [email protected] 6 Web: www.grindhog.com

16ASX T/S Custom Fabricated Basin& 16ASX T/S

Ready for Shipment

Custom Fabricated Basin

Original Worthington 15-5

ORIGINAL CHANNEL

PROPOSED CHANGES