mode02 - steel reefer box

8/10/2019 Mode02 - Steel Reefer Box

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Standard Time System Stainless-steel Reefer Box

CENEQUEMRTEC MODE 02 Page 1Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009

TABLE OF CONTENTS:

Table of ContenTs:...........................................................................................................................1

TABLE OF REVISIONS..................................................................................................................... 4 CONFIRMATION OF RECEIPT................................................................................................4

General Remarks.............................................................................................................................. 6

0.0 MISCELLANEOUS................................................................................................................... 7 0.1 PREPARATION TIME .................................................................................................... 7 0.2 CLEANING..................................................................................................................... 7

0.3 DECALS AND ISO-MARKING........................................................................................8 0.4 MISCELLANEOUS .........................................................................................................8 0.5 GLUE PATCHES............................................................................................................ 9 0.6 CHECKING OF ISO-DIMENSION...................................................................................9

1.0 ROOF..................................................................................................................................... 10 1.1 ROOF PANEL - REPLACEMENT, SANDWICH TYPE.................................................. 10 1.2 ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE........................................ 11 1.3 ROOF PANEL - PATCHING......................................................................................... 11 1.4 ROOF PANEL - REFOAMING PATCH ...................................................................... 12 1.5 ROOF PANEL - REPLACEMENT................................................................................. 12 1.6A SPECIAL ROOF SECTION .......................................................................................... 13 1.6B SPECIAL ROOF SECTION - MCI DESIGN .................................................................. 14 1.7 ROOF STRINGER........................................................................................................ 14 1.8A ROOF CEILING - REPLACEMENT .............................................................................. 14 1.8B ROOF CEILING - REFOAMING ................................................................................... 15 1.9A ROOF CEILING - GLUE PATCHING............................................................................ 15 1.9B ROOF CEILING - PATCHING....................................................................................... 15

2.0 FRONT................................................................................................................................... 16 2.1.A FRONT LINING REPLACEMENT/-REINSTALLATION ................................................. 16 2.1.B FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN ...................... 16 2.2 FRONT HEADER REPLACEMENT ........................................................................... 17 2.3 FRONT HEADER STRAIGHTENING......................................................................... 17 2.4 FRONT HEADER - INSERT ......................................................................................... 17 2.5 FRONT SILL - REPLACEMENT ................................................................................... 19 2.6 FRONT SILL - INSERT/STRAIGHTENING................................................................... 19 2.7A REPLACEMENT OF FRONT CORNER POST............................................................. 19 2.7B REPLACEMENT OF FRONT CORNER POST - MCI DESIGN ..................................... 20 2.8 FRONT CORNER POST - INSERTS/STRAIGHTENING.............................................. 20 2.9 FRONT CORNER CASTING REPLACEMENT.......................................................... 21 2.10 REFOAMING OF KICK PLATE OR FRONT PAN PLATE............................................. 21 2.11 LEFT BLANK................................................................................................................ 21 2.12 REEFER UNIT - REMOVAL AND REINSTALLATION .................................................. 21

3.0 SIDES .................................................................................................................................... 22 3.1 SIDE PANELS - REPLACEMENT, SANDWICH TYPE ................................................. 22 3.2 SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE........................................ 22


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3.3 TECTROL PORT ASSY REINSTALLATION.............................................................. 23 3.4A SIDE PANELS (MAIN)- PATCHING.............................................................................. 23 3.4B SIDE PANELS (END)- PATCHING............................................................................... 24 3.5 SIDE PANEL - REPLACEMENT................................................................................... 24 3.6A SIDE PANEL - REFOAMING PATCH ........................................................................ 25 3.6B SCUFF PLATE REFOAMING INSERT ................................................................... 25 3.7 SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING. .................................... 25 3.8 SIDE (INNER) LINING REPLACEMENT.................................................................... 26 3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL ............................................ 26 3.9B SIDE(INNER)LINING - GLUE- PATCHING................................................................... 26 3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS) ...................... 27 3.9D SCUFF PLATE - INSERT ............................................................................................. 27 3.10 SIDE (INNER) LINING STRAIGHTENING ................................................................. 27 3.11 SIDE TOP RAILS REPLACEMENT ........................................................................... 28 3.12 CORNER COVER - INSERTS/REINSTALLATION ....................................................... 28

3.13 SIDE TOP RAILS - SECTION STRAIGHTENING...................................................... 29 3.14 LEFT BLANK .................................................................................................................. 30 3.15 SIDE BOTTOM RAILS - REPLACEMENT .................................................................... 31 3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING.............................................. 31 3.18 SPECIAL PANEL SECTION ......................................................................................... 34 3.19 SIDE BOTTOM RAILS.................................................................................................. 34 3.20 SIDE TOP/BOTTOM RAILS .......................................................................................... 34

4.0 REAR..................................................................................................................................... 35 4.1 REAR HEADER - REPLACEMENT .............................................................................. 35 4.2 REAR HEADER - INSERTS/STRAIGHTENING............................................................ 35 4.3 GASKET IN REAR END ............................................................................................... 35 4.4 REAR SILL - REPLACEMENT...................................................................................... 36 4.5 REAR SILL - INSERT/STRAIGHTENING ..................................................................... 36

4.6A REAR CORNER POST REPLACEMENT................................................................... 37 4.6B REAR CORNER POST REPLACEMENT, MCI DESIGN............................................... 37 4.7 REAR CORNER POST - INSERT/STRAIGHTENING................................................... 38 4.8 REAR CORNER CASTING REPLACEMENT............................................................. 38 4.9 REPLACEMENT OF GUSSET PLATE MCI- DESIGN .................................................. 38 4.10 INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN....................... 39 4.11 REPLACEMENT OF REAR SIDE-/TOP LINING........................................................... 39

5.0 DOORS.................................................................................................................................. 40 5.1 DOOR PANEL - REPLACEMENT................................................................................. 40 5.2A DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING ........................... 40 5.2B DOOR PANEL - GLUE- PATCHING............................................................................. 40 5.3A DOOR PANEL ALU PATCHING EXTERNAL .......................................................... 42 5.3B DOOR PANEL EXTERNAL GLUE- PATCHING............................................................ 42 5.3C DOOR PANEL STEEL PATCHING EXTERNAL...................................................... 42 5.4 DOOR PANEL - REFOAMING...................................................................................... 43 5.5A DOOR GASKET - REPLACEMENT/REPAIRS.............................................................. 44 5.5B INSERT IN GASKET MCI-DESIGN .............................................................................. 44 5.6 DOOR HARDWARE REPLACEMENT....................................................................... 45 5.7 DOOR HARDWARE STRAIGHTENING.................................................................... 45 5.8 DOORS - MISCELLANEOUS ....................................................................................... 45

6.0 FLOOR .................................................................................................................................. 46 6.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING.................................. 46


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6.2 FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END .................................... 47 6.3 SUBFLOOR - PATCHING ............................................................................................ 47 6.4 SUBFLOOR SECTIONING........................................................................................... 47 6.5 SUBFLOOR - DRAINPLUGS........................................................................................ 48

7.0 UNDERSTRUCTURE............................................................................................................. 49 7.1 LOAD MEMBER........................................................................................................... 49 7.2 LEFT BLANK................................................................................................................ 49 7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS.................................. 49 7.4 FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING............................. 50


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TABLE OF REVISIONSChapter No. Revision No Revision Date Sign.

October 2004

TABLE OF CONTENTS A 2002-08-08 pseTABLE OF REVISION A 2002-08-08 pseGENERAL REMARKS A 2002-08-08 pse0.0 MISCELLANEOUS A 2002-08-08 pse1.0 ROOF A 2002-08-08 pse2.0 FRONT A 2002-08-08 pse3.0 SIDES A 2002-08-08 pse4.0 REAR A 2002-08-08 pse

5.0 DOORS A 2002-08-08 pse6.0 FLOOR A 2002-08-08 pse7.0 UNDERSTRUCTURE A 2002-08-08 pse3.4 SIDE PANEL PATCHING A 2004-06-15 KPK1.2 ROOF PATCHING A 2004-06-15 KPK6.4 SUBFLOOR SECTIONING A 2004-06-21 KPK6.3 SUBFLOOR PATCHING A 2004-10-31 KPK2.1B FRONT LINING-REPLACEMENT MCI A 2005-01-18 KPK5.2A DOOR PANEL 1.0 2005-02-08 KPK7.1 LOAD MEMBER 1.1 2005-03-02 KPK0.4 MISCELLANEOUS 1.2 2005-03-17 KPK6.5 DRAIN PLUGS 1.2 2005-07-01 KPK

CONFIRMATION OF RECEIPTAs confirmation of receipt of STS mode 02 this page must be returned to CENEQUEMR,TEC with e-mail [email protected] .

Please fill out below and return:

Date______________________________

Location __________________________

Department________________________

Confirm hereby receipt of STS, mode 02, 2009, chapter: All

Signed by ________________________(user ID)

In case you distribute to other locations/departments please add these locations below:

Cc___________________________ Cc___________________________

Cc___________________________ Cc___________________________


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Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same onattached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.


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GENERAL REMARKS

All estimations of man-hours are based on high cube containers and include:

PVC between aluminium and steel parts.

MIG welding when joining steel parts.

TIG welding when joining aluminium-parts

Calculation of patch sizes:

If patch sizes not as described in this manual, please use the repair code which covers the circumference of the actualpatch.

e.g.

Actual patch 850 x 450 (circumference = 2.600 mm) ref. page 8, the proper code to use is 1115 (patch 900 x 600)whose circumference covers the actual circumference.

Actual patch 1.150 x 500 (circumference = 3.300 mm) ref. page 8, the smallest patch which covers the circumference is1.200 x 900 and the proper code is 1116

If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.


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0.0 MISCELLANEOUS

0A 0.1 PREPARATION TIME

Job with a process time less or equal to 2 hours 1 0.1 0003

Job with a process time more than 2 hours but lessor equal to 8 hours

1 0.3 0005

Job with a process time more than 8 hours but lessor equal to 24 hours

1 0.6 0008

Job with a process time more than 24 hours butless or equal to 40 hours

1 0.9 0011

Job with a process time more than 40 hours 1 1.2 0014

*** Total labor cost and hours 9997

*** Total repair shop material 9998

*** Total owner supplied parts 9999

0A 0.2 CLEANING

Removal of cargo label, per piece 9 0.1 0986

All other cleaning please see chapter Generalinstruction in Policy Manual

*** Partial blasting/repainting (only after CPHsapproval)

2 2.0 0918

*** Mechanical cleaning (scrap off paint/glue) (Onlyafter CPHs approval) 2 2.0 0919

*** Sales tax (Only after CPHs approval) 1 0976


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0.3 DECALS AND ISO-MARKING

8B Replace decal of type 4 letters e.g. MAEU 7 0.2 0951

8B Replace decal of digit type (per 3 digits) 9 0.2 0952

8B Replace ckeck decal 7 0.1 0953

8B Replace U.I.C. decal 2 0.1 0954

8C Replace Star Door Logo 2 0.1 0955

*** Replace Miscellaneous markings 4 0.2 0959

8A Paint marking of Side Star Logo 2 0.7 0961

8A Paint marking of Side Letter 9 0.2 0962

8A Painting repair of part of letter 9 0.1 0963

10.03 Re-install data plate. (per piece) 2 0.2 0985

0.4 MISCELLANEOUS

4B Sealing incl. removal of old sealer 5400 9 0.2 0801

*** Emergency repair only full containers 3 0,5 0802

1D3 Replacement of missing rivets/lock bolts, per 5pieces

9 0.1 0804

*** Shower test 20/40/45 ft 1 0.5 0915

*** Smoke test 20/40/45 ft 1 1.0 0916

*** Handling and Trucking Charge 20/40/45 ft 2 0.0 0917

0.00 Welding and painting of cut/cracks 500 9 0.3 7892

6.07 Re-welding of T-floor 1000 20 0.3 7893


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*** Replace gusset plate. (leased boxes only) 4 0.5 7920

*** Straighten gusset plate. (leased boxes only) 4 0.1 7981

*** Straighten/re-weld gusset plate. (leased boxesonly)

4 0.2 7982

4.09 0.5 GLUE PATCHES

Prepare and apply patch, incl. cleaning surface 250 x 300 6 0.2 9113

Prepare and apply patch, incl. cleaning surface 333 x 600 6 0.3 9115

0.6 CHECKING OF ISO-DIMENSION

5B Checking ISO-dimension (3 measurements) 4 0.3

9200


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1.0 ROOF

5.01 1.1 ROOF PANEL - REPLACEMENT, SANDWICH TYPE

Locate and mark damaged area, remove damagedsection, install - coating, bracing, refoaming andpainting sandwich section

Replacement of front or first intermediate section 1215 x 2350 2 10.1 1721

Replacement of adjacent section 1215 x 2350 7 3.2 1722

Replacement of section in rear end 450 x 2350 2 7.2 1723

Entire roof :

Remove entire damaged Roof and insulation.

Mounting of Roof including check of ISOdimension, welding, wacuumblasting and painting

Bracing and refoaming Roof

5.03 Entire Roof 20 ft 1 24.5 1421

5.03 Entire Roof 40 ft 1 38.8 1422


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5.21 1.2 ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE

Locate and mark damaged area, remove damagedsection, install - coating, bracing refoaming andpainting sandwich section

Replacement of first intermediate section 1300 x 2350 2 10.3 1724


Replacement of section in rear or front end 1300 x 2350 2 11.7 1726

Entire roof :Remove entire damaged Roof and insulation.Mounting of Roof including check of ISOdimension, welding, wacuumblasting and paintingBracing and refoaming Roof

5.23 Entire roof 40 ft 1 37.9 1424

4.12 1.3 ROOF PANEL - PATCHINGLocate and mark damaged area. Manufacturingand mounting of patch incl. vacuumblasting,welding and painting

150 x 150 5 0.4 1101

300 x 200 9 0.9 1111

450 x 200 9 1.0 1112

450 x 300 9 1.1 1113

600 x 450 7 1.6 1114

900 x 600 6 2.0 1115

1200 x 900 5 2.8 1116

1200 x 1200 4 3.1 1117

1500 x 1200 4 3.5 1118

1800 x 1500 2 4.2 1119

*** Patch larger than 1800 x 1500 mm >1800 x 1500 1 5.0 1110


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4.13 1.4 ROOF PANEL - REFOAMING PATCH

Remove insulation in open and narrow area, coatpatch, brace and refoam.

300x200 to450x300

9 0.3 1871

600x450 to900x600

7 1.0 1872

1200x900 to1200x1200

5 1.6 1873

1500x1200 to1800x1500 4 2.1 1874

>1800 x 1500 2 2.6 1875

5.02 1.5 ROOF PANEL - REPLACEMENT

Locate and mark damaged area, remove damagedmaterial and insulation, install, coating, bracingrefoaming and painting panel

Replacement of front or first intermediate panel 1215 x 2350 2 6.3 1121

Replacement of adjacent panel 1215 x 2350 7 4.1 1122

Replacement of panel in rear end 450 x 2350 2 4.9 1123


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5.10 1.6A SPECIAL ROOF SECTION

Locate and mark damaged area, manufacturingand mounting of roof section including welding,vacumblasting masking and painting.

4.13 Remove damaged material and insulation, coatingbracing and refoaming section

600 x 1200 4 3.4 1611

600 x 1800 4 4.5 1612

600 x 2400 4 4.6 1613

600 x 3000 4 6.3 1614

600 x 3600 2 7.1 1615

600 x 4800 2 8.9 1616

600 x 6000 2 10.7 1617

600 x 9600 2 15.8 1618

600 x 12000 2 19.2 1619


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5.10 1.6B SPECIAL ROOF SECTION - MCI DESIGN

Locate and mark damaged area, manufacturingand mounting of roof section including welding,vacumblasting masking and painting

4.13 Remove damaged material and insulation,coating, bracing and refoaming section

600 x 1200 4 3.4 1511

600 x 1800 4 4.5 1512

600 x 2400 4 4.6 1513

600 x 3000 4 6.3 1514

600 x 3600 2 7.1 1515

600 x 4800 2 8.9 1516

600 x 6000 2 10.7 1517

600 x 9600 2 15.8 1518

600 x 12000 2 19.2 1519

1.7 ROOF STRINGER

*** Replace Roof stringer 9 0.2 1221

1.8A ROOF CEILING - REPLACEMENT

*** First intermediate panel 1220 2 3.5 1321

*** Adjacent panels 1220 6 1.9 1322

*** Starter panel in front or rear 1220 2 2.8 1323


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1.8B ROOF CEILING - REFOAMING

4D25 First intermediate panel 2 2.0 1371

4D26 Adjacent panel 6 1.3 1372

4D26 Starter panel in front or rear 2 1.2 1373

4.09 1.9A ROOF CEILING - GLUE PATCHING

Prepare and apply patch incl. cleaning surface 250x300 6 0.2 9113


4.12 1.9B ROOF CEILING - PATCHING

Manufacturing and mounting of patch incl. Panelrecess, single row of rivets and removal ofdamaged material.

200 x 300 8 0.6 1311

200 x 450 8 0.8 1312

300 x 600 8 1.0 1313

450 x 725 6 1.3 1314

600 x 875 5 1.7 1315

725 x 1025 4 2.0 1316

875 x 1250 4 2.3 1317

1025 x 1500 3 2.7 1318

1225 x 1500 3 2.9 1319

*** * Patch larger than 1225 x 1500 mm >1225 x 1500 2 3.5 1310


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2.0 FRONT

7.01 2.1.A FRONT LINING REPLACEMENT/-REINSTALLATION

Replacement/reinstallation of passage plate no. 1or 2

2 0.7 2321

Replacement/reinstallation of Front top lining orfront side lining

3 0.5 2322

Replacement/reinstallation of Kick plate supportersno. 1, 2, 3 or 5

8 0.2 2323

Replacement /reinstallation of Kick plate supporterno. 4

1 0.3 2324

Replacement/reinstallation of Kick plate no. 2 2 0.5 2325

Replacement/reinstallation of Kick plate no. 1 1 1.6 2326

Replacement/reinstallation of Front bottom lining 1 0.8 2328

Repair/replacement/reinstallation of close plate 4 0.1 2329

*** Repair/replacement/reinstallation of liningsupporter/PVC profile

4 0.2 2330

7.21 2.1.B FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN

Replacement/reinstallation of Locker Complete 2 0.5 2332

Replacement/reinstallation of Air Guide 1 0.1 2333

Replacement/reinstallation of Front Top Lining 1 1.5 2334

Replacement/reinstallation of Front Side Lining 2 2.2 2335

Replacement/reinstallation of pan plate 1 2.6 2336

Replace door to void room 2 0.3 2338


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2.2 FRONT HEADER REPLACEMENT

*** MCI- & Hyundai header, including refoaming,vacuumblasting masking and painting

20/40 ft

1 9.0 2421

*** Header, including installation of foundation forgensets and reinforcement at corners

20/40ft 1 11.0 2422

*** Replace front header 45 ft 1 18.0 2423

4D28 Refoaming of header 1 0.5 2471

7.03 Replace genset bracket 2 0.2 2424

2.3 FRONT HEADER STRAIGHTENING

*** Straightening 20/40 ft 1 1.0 2481

*** Straightening in connection low bridge

(AAR,ALR,KAO,HKG,NWK,ROT,SIN Only.)

20/40 ft 1 5.0 2483

7.03 Straighten genset bracket 2 0.1 2484

2.4 FRONT HEADER - INSERT

7.00 Insert in front Header incl. vacumblastingrefoaming masking and painting

300 2 1.2 2441

450 2 1.3 2442

600 2 1.4 2443

900 1 1.6 2444

1200 1 1.8 2445

1500 1 2.1 2446

1800 1 2.3 2447


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2.5 FRONT SILL - REPLACEMENT

*** Including foaming, vacuumblasting masking andpainting

1 12.5 2521

2.6 FRONT SILL - INSERT/STRAIGHTENING

*** U or V- twist lock cone insert 350 2 0.7 2541

7.00 Insert in front Sill incl. Vacumblasting refoamimgmasking and painting 300 2 1.2 2542

450 1 1.3 2543

600 1 1.4 2544

900 1 1.6 2545

1200 1 1.8 2546

1500 1 2.1 2547

1800 1 2.3 2548

*** Straightening 2 0.2 2581

*** Straightening in connection low bridge 1 4.8 2582

2.7A REPLACEMENT OF FRONT CORNER POST

7.02 Time for loosen/fasten corner post from panel andfront side lining together with time for refoaming isgiven in connection with replacement of sidepanel.

2 1.2 2621

7.02 Only when side- or front panel is NOT damaged

Time includes add insert in Sill, welding,refoaming masking and painting of corner post.

2 3.7 2623


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2.7B REPLACEMENT OF FRONT CORNER POST - MCI DESIGN

7.02 Time for loosen/fasten corner post from panel andfront side lining together with time for refoaming isgiven in connection with replacement of sidepanel.

2 3.4 2622

7.22 Only when side- or front panel is NOT damaged

Time includes add insert in Sill, welding,refoaming masking and painting of corner post.

2 5.9 2624

2.8 FRONT CORNER POST - INSERTS/STRAIGHTENING

7.00 Insert in corner post incl. vacuumblasting,refoaming masking and painting

300 2 1.2 2641

450 2 1.3 2642

600 2 1.5 2643

900 2 1.7 2644

1200 1 2.0 2645

1500 1 2.2 2646

1800 1 2.5 2647

7.02 Straightening 2 1.5 2681

*** Straightening low bridge 2 4.0 2683


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2.9 FRONT CORNER CASTING REPLACEMENT

*** Top casting including refoaming 2 3.0 2721

*** Intermediate top casting 45 ft 2 4.5 2723

*** Bottom casting including refoaming 2 3.0 2722

*** Intermediate bottom casting 45 ft 2 4.5 2724

7.02 Replacement of blocking plate 2 0.3 2725

2.10 REFOAMING OF KICK PLATE OR FRONT PAN PLATE

Kick plate or front pan plate 1 0.7 2371

2.11 LEFT BLANK

2.12 REEFER UNIT - REMOVAL AND REINSTALLATION

16.01 Undamaged unit 1 2.1 2131

*** Additional time for twisted unit (low bridged) 1 2.0 2132


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11.00 3.0 SIDES

11.01 3.1 SIDE PANELS - REPLACEMENT, SANDWICH TYPE

Locate and mark damaged area, remove damagedsection, install - coating, bracing, refoamingmasking and painting sandwich section

Replacement of first intermediate section 1215 x 2506 4 9.9 3721


Replacement of section in rear or front end 1100 x 2506 2 9.1 3723

*** Entire panel, including refoaming 20 ft 1 34.0 3724

*** Entire panel, including refoaming 40 ft 1 49.0 3725

11.21 3.2 SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE

Locate and mark damaged area, remove damagedsection, install - coating, bracing refoamingmasking and painting sandwich section

Replacement of first section, including refoaming 1200 x 2553 2 10.8 3726

Adjacent panels, including refoaming 1200 x 2553 12 3.9 3727

Starter panel, front or rear, including refoaming 600 x 2553 2 8.7 3728

*** Entire panel, including refoaming 20 ft NA


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11.09 3.3 TECTROL PORT ASSY REINSTALLATION

Remove assy from damaged panel, prepare newpanel and reinstall assy

2 0.5 3931

*** Replacement of port plug 2 0.1 3932

4.12 3.4A SIDE PANELS (MAIN)- PATCHING

Locate and mark damaged area. Manufacturingand mounting of patch incl. Panel recess, welding,vacumblasting masking and painting

150 x 150 5 0.4 3101

300 x 200 9 0.9 3111

450 x 200 9 1.0 3112

450 x 300 7 1.1 3113

600 x 450 7 1.7 3114

900 x 600 5 2.2 3115

1200 x 900 5 3.0 3116

1200 x 1200 3 3.4 3117

1500 x 1200 2 3.8 3118

1800 x 1500 1 4.5 3119

*** Patch larger than 1800 x 1500 mm >1800x1500 1 5.0 3110


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4.12 3.4B SIDE PANELS (END)- PATCHING

Locate and mark damaged area. Manufacturingand mounting of patch incl. welding,vacumblasting masking and painting

300 x 200 9 1.1 3911

450 x 200 9 1.2 3912

450 x 300 7 1.2 3913

600 x 450 7 1.5 3914

900 x 600 5 1.9 3915

1200 x 900 5 2.5 3916

1200 x 1200 3 2.7 3917

1500 x 1200 2 3.0 3918

1800 x 1500 1 3.6 3919


11.02 3.5 SIDE PANEL - REPLACEMENT

All Stainless Steel design

Locate and mark damaged area, remove damagedpanel and insulation. install, coating bracing andrefoaming panel. Vacuumblasting, masking andpainting

Replacement of first intermediate panel 1215 x 2506 2 7.7 3121

Replacement of adjacent panel 1215 x 2506 12 4.4 3122

Replacement of rear/front end panel 1100 x 2506 2 7.2 3123


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4.13 3.6A SIDE PANEL - REFOAMING PATCH

Remove insulation in open and narrow area, coatpatch, brace and refoam

300x200 to450x300

9 0.3 3871

600x450 to900x600

7 1.2 3872

1200x900 to1200x1200

5 1.8 3873

1500x1200 to1800x1500 2 2.2 3874

Patch larger than 1800 x 1500 mm >1800 x 1500 1 2.6 3875

4.13 3.6B SCUFF PLATE REFOAMING INSERT

Remove insulation in open and narrow area, coatinsert and refoam

300 x 300 2 0.3 3876

300 x 620 2 0.3 3877

600 x 620 2 0.5 3878

620 x 1200 2 0.7 3879

3.7 SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING.

*** Replace including mounting ofT-spacer and bonding

9 0.4 3221

*** Splicing including manufacturing of splice 6 0.6 3251

11.03 Straightening of side post incl. patching andrefoaming

4 2.9 3281


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12.01 3.8 SIDE (INNER) LINING REPLACEMENT

Locate and mark damaged area, remove damagedmaterial and insulation. Install, coating, bracingand refoaming panel

First intermediate panel 1215 x 2470 1 2.6 3321

Adjacent panels 1215 x 2470 9 1.6 3322

Starter panel front or rear 1100 x 2470 2 2.0 3323

*** Reinstall bottom side angle 1100 20 0.3 6331

4.12 3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL

Locate and mark damaged area. Manufacturingand mounting of patch incl. panel recess, singlerow of rivets and removal of damaged material

300 x 200 9 0.8 3311

450 x 200 9 1.0 3312

450 x 300 8 1.1 3313

600 x 450 8 1.4 3314

900 x 600 6 1.9 3315

1200 x 900 4 2.7 3316

1200 x 1200 2 3.0 3317

1500 x 1200 1 3.4 3318

1800 x 1500 1 4.0 3319

*** Patch larger than 1800 c 1500 mm >1800 x 1500 1 4.5 3310

4.09 3.9B SIDE(INNER)LINING - GLUE- PATCHING




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4.12 3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS)

Manufacturing and mounting of patch includingpanel recess, single row of rivets and removal ofdamaged material

200 x 300 9 0.6 3341

200 x 450 8 0.8 3342

300 x 600 7 1.0 3343

450 x 725 6 1.3 3344

600 x 875 5 1.7 3345

725 x 1025 4 2.0 3346

875 x 1250 3 2.3 3347

1025 x 1500 2 2.7 3348

1225 x 1500 1 2.9 3349


12.02 3.9D SCUFF PLATE - INSERT

Manufacturing and mounting of insert 300 x 300 2 0.7 3351

300 x 620 2 0.9 3352

600 x 620 2 1.0 3353

620 x 1200 2 1.2 3354

3.10 SIDE (INNER) LINING STRAIGHTENING

*** Straightening of stainless steel inner lining 1000 x 300 3 0.3 3381

2000 x 300 2 0.6 3382

3000 x 300 1 0.9 3383


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3.11 SIDE TOP RAILS REPLACEMENT

*** Replacement, incl. refoaming. 20 ft 1 18.8 3421

40 ft 1 36.8 3422

45 ft 2 42.0 3423

*** Replacement of 2,5 ft steel top rail, front or rear,including refoaming

2.5ft 4 2.4 3424

3.12 CORNER COVER - INSERTS/REINSTALLATION

12.04 Remove damaged corner cover, prepare insertand fasten insert

1215 2 0.4 3431

2430 2 0.5 3432

3645 2 0.7 3433

4860 1 1.0 3434

6075 1 1.1 3435

7290 1 1.2 3436

8505 1 1.3 3437

9720 1 1.4 3438

12.03 Reinstall entire corner cover 11760 2 3.8 3439

12.03 Replacement of entire corner cover 11670 2 4.6 3425


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3.13 SIDE TOP RAILS - SECTION STRAIGHTENING

11.06 Replacement of Section of Top RailTo be used if BOTH roof panel AND side panel isdamaged .

Locate, mark and cut away damaged part of rail.Manufacturing and install section, includingpainting

600-12000 1 1.0 3460

NOTE Time for refoaming and welding Top Rail toRoof and Side Panel is given in connection withspec. Patch for Roof and Side Panel

11.06 Replacement of Section of Top RailTo be used if roof panel OR side panel isdamaged .

Locate, mark and cut away damaged part of rail.Manufacturing and install section, includingpainting

1200 4 1.6 3451

NOTE Time for refoaming and welding Top Rail to

Roof or Side Panel is given in connection withspec. Patch for Roof or Side Panel

1800 4 1.8 3452

2400 4 2.1 3453

3000 4 2.3 3454

3600 4 2.5 3455

4800 2 3.0 3456

6000 2 3.5 3457

9600 2 4.9 3458

12000 2 5.8 3459


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3.15 SIDE BOTTOM RAILS -REPLACEMENT

*** Replacement, incl. refoaming. 20 ft 2 18.8 3521

40 ft 2 36.8 3522

45 ft 2 42.0 3523

*** Replacement of 2.5 ft steel bottom rail, front orrear including refoaming

2.5 ft 4 2.4 3524

3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING

11.06 Replacement of Section of Bottom RailTo be used if BOTH sub-flor AND side panel isdamaged .

Locate, mark and cut away damaged part of rail.Manufacturing and install section,incl. painting

600-12000 1 1.0 3560

NOTE Time for refoaming and welding BottomRail to Sub-flor and Side Panel is given inconnection with spec. Patch for Sub-flor and SidePanel


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11.06 Replacement of Section of Bottom RailTo be used if sub-floor OR side panel is damaged .

Locate, mark and cut away damaged part of rail.Manufacturing and install section, incl. painting

1200 4 1.6 3551

NOTE Time for refoaming and welding BottomRail to Sub-flor or Side Panel is given inconnection with spec. Patch for Sub-flor or SidePanel

1800 4 1.8 3552

2400 4 2.1 3553

3000 4 2.1 3554

3600 4 2.5 3555

4800 2 3.0 3556

6000 2 3.5 3557

9600 2 4.9 3558

12000 2 5.8 3559

11.06 Replacement of Section of Bottom RailTo be used if NONE of the panels is damaged

Locate, mark and cut away damaged part of rail.Remove insulation manufacturing and installsection,incl refoaming and painting

600 2 1.6 3549

1200 2 2.2 3550


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11.07 Insert in Bottom RailIncluding vacumblasting masking and painting

300 4 1.2 3541

450 4 1.3 3542

600 4 1.4 3543

900 4 1.6 3544

1200 4 1.8 3545

*** Straightening 300 4 0.3 3581

600 4 0.4 3582

900 4 0.5 3583

3.17 LEFT BLANK


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11.10 3.18 SPECIAL PANEL SECTION

Locate and mark damaged area, manufacturingand mounting of panel section including welding,vacuumblasting masking and painting

4.13 Remove damaged material and insulation,coating, bracing and refoaming section

600 x 1200 4 3.7 3611

600 x 1800 4 5.0 3612

600 x 2400 4 5.8 3613

600 x 3000 4 7.0 3614

600 x 3600 2 7.8 3615

600 x 4800 2 9.9 3616

600 x 6000 2 11.8 3617

600 x 9600 2 17.4 3618

600 x 12000 2 21.2 3619

3.19 SIDE BOTTOM RAILS

*** Install door chain hook / rope 2 0.1 3529

3.20 SIDE TOP/BOTTOM RAILS

11.08 Add stiffeners to side top- or bottom rail 12 0.3 3548


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4.0 REAR

*** 4.1 REAR HEADER - REPLACEMENT

Including refoaming, sandblasting and painting 1 10.0 4421

4.2 REAR HEADER - INSERTS/STRAIGHTENING

7.00 Inserts in rear Header incl. Vacumblasting,refoamimg masking and painting

300 2 1.2 4441

450 2 1.3 4442

600 2 1.4 4443

900 1 1.6 4444

1200 1 1.8 4445

1500 1 2.1 4446

1800 1 2.3 4447

*** Straightening 20/40ft 1 1.0 4481

*** Straightening in connection low bridge

(AAR, ALR, HKG, KAO, NFK, NWK,ROT & SAI only.)

20/40ft 1 5.0 4483

4.3 GASKET IN REAR END

9.27 Replacement of gasket in rear end, MCI design 1 0.2 4231


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Page 30 revised 1999-03-18 by EH

4.4 REAR SILL - REPLACEMENT

*** Including refoaming, sandblasting and painting 1 8.1 4521

4.5 REAR SILL - INSERT/STRAIGHTENING

*** U or V Twist lock cone insert 350 2 0.7 4541

7.00 Inserts in rear Sill incl. Vacumblasting, refoaming

masking and painting

300 2 1.2 4542

450 2 1.3 4543

600 1 1.4 4544

900 1 1.6 4545

1200 1 1.8 4546

1500 1 2.1 4547

1800 1 2.3 4548


*** Straightening in connection low bridge 2 4.8 4582


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4.6A REAR CORNER POST REPLACEMENT

9.02 Replacement, including painting of corner post .Time for loosen/fasten corner post from panel andrear side lining together with time for refoaming isgiven in connection with replacement of sidepanel.Time for reinstallation of door assembly is given inconnection with replacement of door panel

2 1.4 4621

Replacement of Rear Corner Post

Only when side- OR rear panel is NOT damaged

2 4.8 4623

Time includes reinstallation of door assembly,welding, refoaming and painting of corner post

4.6B REAR CORNER POST REPLACEMENT, MCI DESIGN

9.02 Replacement, including painting of corner post.Time for loosen/fasten corner post from panel andrear side lining together with time for refoaming isgiven in connection with replacement of sidepanel

Time for reinstallation of door assembly is given inconnection with replacement of door panel

2 1.7 4622

Replacement of Rear Corner Post, MCI design

Only when side- OR rear panel is NOT damaged

2 6.5 4624

Time includes reinstallation of door assembly andgasket, welding, refoaming and painting of cornerpost


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4.7 REAR CORNER POST - INSERT/STRAIGHTENING

7.00 Insert in corner post/J-bar incl. vacuumblasting,refoaming masking and painting

300 2 1.2 4641

450 2 1.3 4642

600 1 1.5 4643

900 1 1.7 4644

1200 1 2.0 4645

1500 1 2.2 4646

1800 1 2.5 4647


4.8 REAR CORNER CASTING REPLACEMENT

*** Top casting 2 3.5 4721

*** Bottom casting 2 4.2 4722

9.26 4.9 REPLACEMENT OF GUSSET PLATE MCI- DESIGN

Replace gusset plate

4 1.0 4121


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9.23 4.10 INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN

Remove damaged material, prepare and installinsert incl. Welding and refoaming

300 3 1.0 4241

600 3 1.2 4242

900 2 1.3 4243

1.200 2 1.5 4244

1.800 1 1.9 4245

2.400 1 2.2 4246

9.02 4.11 REPLACEMENT OF REAR SIDE-/TOP LINING

Remove damaged material, remove insulationfrom side lining or top lining, install rear side-/toplining.Time for bracing and refoaming is given in

connection with replacement of side-/top panelReplacement of Rear Side Lining 2 0.5 4331

Replacement of Rear Top Lining 1 0.4 4332


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5.3A DOOR PANEL ALU PATCHING EXTERNAL

4.12 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material.

200 x 300 4 0.5 5111

200 x 450 4 0.7 5112

300 x 600 4 0.9 5113

450 x 725 2 1.2 5114

600 x 875 2 1.4 5115

725 x 1025 2 1.7 5116

875 x 1250 1 2.0 5117

1025 x 1500 1 2.4 5118

1225 x 1500 1 2.6 5119

4.09 5.3B DOOR PANEL EXTERNAL GLUE- PATCHING



5.3C DOOR PANEL STEEL PATCHING EXTERNAL


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Locate and mark damaged area. Manufacturingand mounting of patch incl. vacuumblasting,welding and painting

300 x 200 4 0.9 5141

450 x 200 4 1.0 5142

600 x 300 4 1.4 5143

725 x 450 2 1.7 5144

875 x 600 2 2.1 5145

1025 x 725 2 2.4 5146

1250 x 875 1 2.9 5147

1500 x 1025 1 3.3 5148

1500 x 1225 1 3.6 5149

4.13 5.4 DOOR PANEL - REFOAMING

Refoaming of door panel and/or lining 200x300 to300x450

2 0.3 5871

450x600 to900x600

2 1.2 5872

900x1200 to1200x1200

1 1.8 5873

1200x1500 to1500x1800

1 2.2 5874


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5.5A DOOR GASKET - REPLACEMENT/REPAIRS

10.05 Partial replacement 600 5 0.4 5721

1200 5 0.5 5722

1800 5 0.6 5723

2400 3 0.7 5724

3000 3 0.7 5725

10.05 Complete replacement, per door (4 pieces) 2 2.3 5726

*** Replacement of corner taps (2 pieces) 8 0.1 5727

10.05 Repair cut by means of lap joint 8 0.1 5728

*** Replace door fibre glass profile 1200 4 0.5 5729

2700 2 1.0 5730

*** Refastening 8 0.1 5731

10.25 5.5B INSERT IN GASKET MCI-DESIGN

Locate and remove damaged gasket. Manufactureand install insert.

300 8 0.5 5741

600 6 0.6 5742

1200 4 0.7 5743

1800 2 0.9 5744

2400 1 1.1 5745


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6.0 FLOOR

6.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING

*** Straightening or repair of T-member(estimated) 8 0.5 6281

*** Sectioning (full length) 320x11500 2 15.1 6249

6.01 Sectioning (partially) 320x300 9 1.6 6241

320x600 9 2.0 6242

320x900 9 2.3 6243

320x1200 5 2.7 6244

320x1500 5 3.1 6245

320x1800 5 3.5 6246

6.02 Replacement of T -floor section)

Replacement including glueing section to ALU-plate and welding top of T-members

300 5 0.8 6221

600 5 0.9 6222

Time is given per 2 T-members 900 5 1.0 6223

1200 5 1.1 6224

1800 5 1.4 6225

2400 5 1.6 6226

*** Replacement entire T-Floor 40 ft. incl. foaming 1 60.0 6420


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6.2 FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END

***

Repair/Replacement

L = 300 8 0.4 6261

6.3 SUBFLOOR - PATCHING

4.12/13 Manufacturing and mounting of patch including

welding, vacumblasting, refoaming and painting

150 x 150

200 x 300

450 x 450

5

5

5

0.4

0.9

1.3

6501

6502

6511

450 x 1000 5 1.7 6512

450 x 1500 3 2.1 6513

900 x 500 3 1.8 6514

900 x 1000 2 2.3 6515

900 x 1500 2 2.7 6516

1350 x 500 2 2.3 6517

1350 x 1000 1 2.7 6518

1350 x 1500 1 3.2 6519

6.4 SUBFLOOR SECTIONING

6.08 Manufacturing and mounting of subfloor includingrefoaming and removal of damaged material

2400 2 4.3 6551

3600 2 6.0 6552

4800 1 7.7 6553

6000 1 9.4 6554


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6.5 SUBFLOOR - DRAINPLUGS

*** Repair 4 0.1 6661

*** Replacement of drain plug 4 0.2 6621

*** Replacement of Kazoo 4 0.1 6625


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7.0 UNDERSTRUCTURE

7.1 LOAD MEMBER

6.05 Replacement of load memberOnly in connection with replacement of subfloor

4 1.1 7121

*** Replace steel/ALU Crossmember 9 0.7 7122

7.2 LEFT BLANK

7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS

*** Insert/straighten tunnel rail 350 2 1.1 7356

700 2 1.8 7357

*** Entire tunnel assembly 1 20.0 7321

*** Reinstallation og Goosneck tunnel assy 1 20.0 7331*** Sectioning of formed tunnel plate 350 1 7.2 7351

700 1 7.9 7352

1050 1 8.5 7353

1400 1 9.1 7354

1750 1 9.7 7355


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7.4 FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING

15.01 Insert in fork lift pocket 300 2 1.0 7541

450 2 1.1 7542

600 2 1.2 7543

900 2 1.4 7544

1200 2 1.6 7545

1500 2 1.8 7546

1800 2 2.0 7547

15.01 Straightening and re-welding of strap 4 0.3 7682

*** Complete replacement 2 8.8 7521

15.01 Replacement of strap 4 0.6 7621

*** Straightening of strap 4 0.1 7681

*** Straightening and welding of fork lift pocket wall < 500 4 0.2 7581

> 500 4 0.3 7582

mode02 - steel reefer box

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