miter 5000 manual - incra

®

Owner’s Manual

Please read this owner’s manual before use and keep it at hand for reference.

safety Important safety instructions for using the INCRA Miter5000■ BeforeusingtheINCRAMiter5000,readandfollowalloftheinstructionsandsafetyinformationinthisowner'smanual.■ WhenusingtheINCRAMiter5000inconjunctionwithanyothertool,firstreadandfollowallinstructionsandsafety

informationinthattool’sowner’smanual.■ NeverletthesawbladecomeincontactwiththealuminumorsteelcomponentsoftheINCRAMiter5000.■ Beforemakinganycut,alwaysmakesurethattheMiter5000’sRightSledBaseislockedsecurelyintheright-hand

miterslot.■ WhenusingtheINCRAMiter5000,alwayskeepyourhandsclearofthesawbladeandthelineofcut.■ Alwaysturnoffthepowerandmakesurethatthesawbladecomestoacompletestopbeforechangingthesettingof

anypartoftheINCRAMiter5000.■ Alwayssecurelytightenthelargeblackclampingknobbeforestartinganycut.■ Wearsafetyglasses,hearingprotection,andfollowallnormalshopsafetypractices.■ AftermakinganyadjustmentstothemiterangleorfencepositionofyourINCRAMiter5000,alwaysverifysafe

clearancebetweenthebladeandfencebeforeturningonthesaw.■ AftermakinganyadjustmentstothefencepositionontheINCRAMiter5000,alwaysmakesurethatthefoursocket

headscrewsonthefencemountingbracketandtheoutboardfencelockaresecurelytightened.■ WhenusingtheINCRAFlipShopStoptopositionapieceforacut,alwaysholdorotherwiseclamptheboardbetween

thestopandtheblade.

Taylor Design Group, Inc. warrants this product for one year from date of purchase. We will repair any defects due to faulty material or workmanship, or at our option, replace the product free of charge. Please return the failing component only, postage prepaid, along with a description of the problem to the address on the back. This warranty does not apply to parts which have been subjected to improper use, alteration, or abuse.

warranty

Carefully unpack Components Aftercarefullyunpackingallcomponents,removethe(2)phillipsflatheadscrewsandrectangularnutsthatsecurethe(2)MiterSledbasepanelsandsteelmiterbar.Also,removethephillipsheadscrewthatsecuresthealuminummiterbartotheprotractorhead.Fig. 1depictsthecomponentsincluded.Identifyeachpartaslistedbelow:

note: If you have purchased the Miter3000 to Miter5000 Conversion Kit, begin with the instructions titled “Converting Miter3000 Miter Gauge to Miter5000 Miter Sled” on page 8, then continue with the assembly instructions.

Parts list

The following components are not included with Miter3000 to Miter5000 Conversion Kits:K. Hardware Pack C-05L. Flip Shop Stop & InstructionsM. Extender BarN. 4" Flip Fence ExtenderO. 32" Flip Fence

A. Left Sled Base w/Protractor Head Assembly (on Miter3000 to Miter5000 Conversion Kits, Protractor Head Assembly not included)

B. Hardware Pack C-09C. Hardware Pack C-07D. Hardware Pack C-08E. Steel Miter BarF. Aluminum Miter BarG. 3 ⁄16" Ball End Hex ToolH. Large Clamping KnobI. Right Sled Base

J. Miter5000 Owner’s Manual (not pictured)

FIG. 1

A.

B.

C.

D.

E.

F.

G.

I. J.(not pictured)

O.

N.

M.

K.

L.

H.

2

#10-24 x 1⁄2" phillips flat head screws (7 places)

Cut to remove right side overhang

adjust aluminum Miter BarUsingthesupplied3⁄32"hexkey,adjustthealuminummiterbarateachofthe(2)expansionmechanismlocationsfora

goodfitinyourtablesaw’sright-handmiterslot.Turningthescrewclockwiseexpandsthemechanism.Expandalittleateachofthelocationsuntilthebarslidessmoothlywithnosideplay,Fig. 7.

attach left sled Base to Miter BarUsing(3)#10-24x3⁄4"phillipsflatheadscrews,attachtheLeftSledBasetothesteelmiterbar.Toaccessthe

rearmountingholeposition,removethehexboltthatsecurestheprotractorheadanddisengagetherearactuatortoothfromthe1⁄2°adjustmentplate.(Retainthelargewasherforusewiththelargeclampingknob.)Pivottheprotractorheadforaccesstotherearmountingholeandtightenall(3)fasteners,Fig-4. ChecktheslidingmotionofyourLeftSledBasenowandadjustbeforecontinuing.(SeeTipbelow)

attach right sled Base and Cut Off OverhangUsing(7)#10-24x1⁄2"phillipsflatheadscrews,attachthe

RightSledBasetothepanelconnectorontheLeftSledBase.Raiseyoursawbladeabout3⁄4"andmakeacuttoremovetheportionoftheRightSledBasethatextendstotherightoftheblade,Fig. 6.Caution:Make sure blade is set at 90° and miter bar is adjusted so that no sideplay exists.Turnoffthesaw,lowerthebladeandremovetheLeftSledBasefromthetablesaw.

FIG. 4

Install large Clamping KnobPivottheprotractorheadtofirmlyre-engagetheleft-handtoothoftherearactuatorwiththe0°notchonthe1⁄2°

adjustmentplateandtightenthethumbscrew.PlacethelargewasherretainedinStep2onthelargeclampingknobandthreadthroughtheslottedholeintheprotractorheadintotheLeftSledBase.Beforetightening,engagethefrontactuatortoothwiththe0°notchontheprotractorhead.Tightenthefrontactuatorthumbscrew,thenthelargeclampingknob,Fig 5.

2

3

FIG. 5

4

FIG. 6

5

FIG. 7

adjust the steel Miter BarOpenHardware Pack C-07and,usingthesupplied3⁄32"hexkey,adjustthesteelmiterbarateachofthe(10)

expansionmechanismlocationsforagoodfitinyourtablesaw’sleft-handmiterslot.Turningthescrewclockwiseexpandsthemechanism.Expandalittleateachofthelocationsuntilthebarslidessmoothlywithnosideplay.

1

FIG. 2

FIG. 3 IfthemiterslotinyourtablesawhasaT-slot,attachtheT-cliptotheendofthebarasshowninFig.-3.

assembly

Futurefineadjustmentstothemiterbar’sexpansion mechanismscanbemadethroughtheaccessholesintheLeftSledBase.Pivottheprotractorheadasdescribedaboveforaccesstotherearexpansionlocation.

Threadthelargeclampingknobintothebarwhileadjustingtoaidinslidingthebarinyourmiterslot,Fig. 2.

Adjust expansion mechanisms


#10-24 x 1⁄4" phillips flat head screw

T-clip


Remove hex bolt

Retain washer



Cut to remove right side overhang

Large clamping knob

Washer

Front actuator

1/2° adjustment plate

Rear actuatorRear actuator


3

attach remainder of right sled Base and Cut Off Overhang

Using(4)#10-24x3⁄4"phillipsflatheadscrews,attachtheremainderoftheRightSledBasetothealuminummiterbar.Usetherowofmountingholesthatpermittheleastamountofoverhangbeyondtheleftsideofthesawblade.Raisethesawbladeabout3⁄4"andmakeacuttoremovethe

portionoftheRightSledBasethatextendsbeyondtheleftsideoftheblade,Fig.-8.Turnoffthesaw,lowerthebladeandreturntheLeftSledBasetothetablesaw.

Inuse,onlytheLeftSledBaseslidestomoveyourworkpiecethroughacut.TheRightSledBasewillbepositionedadjacenttothebladeandlockedinplacebytighteningthe(2)expansionmechanismstoprovidezeroclearanceandworkpiececutoffsupport,Fig. 9.AdditionalRightBasePanelscanbepurchasedandcutasdescribed

abovewiththebladetiltedforzeroclearancesupportduringcompoundmitering.Justmarkeachofthepanelpartswiththebladetiltangleforfuturereference.OptionalholddownclampscanbeattachedintothepanelconnectorT-slotasshown.

attach Fence and Fence extender to left sled Base Note: Miter3000 to Miter5000 Conversion Kits do not include

Fence Extender components.

OpenHardware Pack C-08andusing(2)1⁄4-20x1⁄2"socketheadscrewswithwashersandrectangularnuts,attachthefencetothefencemountingbracket.Slidethefencetoapositionthatleavessafeclearancebetweenthe

fenceandblade,thentightenthe(2)fasteners,Fig.-10.

Looselyinstall(1)1⁄4-20x3⁄8"socketheadfastenerwithwasherandrectangularnuttotheleftendofthefenceandslideextenderbarintofencewiththescalefaceup.(Thehighernumbersonthescaleshouldgoinfirst.)Looselyinstall(2)1⁄4-20x3⁄8"socketheadscrewswithwashersandrectangularnutstothe4"fenceextender

andslideontotheendoftheextenderbar.Positionthe4"fenceextenderflushwiththeendoftheextenderbarandtightenall(3)fasteners,Fig 11.

clearance

Cut to remove left side overhang

attach Outboard Fence lockLoosenthelargeclampingknob,disengagethefrontactuatorandpivotthefencejustovertheleftrearcornerofthesled

base,about20°.Looselyinstall(1)1⁄4-20x1⁄2"socketheadscrewwithwasherandrectangularnutthroughtheholeintheoutboardfencelock.Slidetheremaining1⁄4-20x1⁄2"socketheadscrewwithwasherandrectangularnutintotheT-slotonthebackofthefence.Slidetheslottedendoftheoutboardfencelockunderthewasheronthefencefastener,thenslidetherectangularnutoftheotherfastenerintotheT-slotonthegoldpanelconnector,Fig.-13.Rotatethefencetoengagethefrontactuatorwiththe0°notchontheprotractorhead.Tightenthefrontactuatorthumbscrewthentightenthelargeclampingknob.

8

7

FIG. 10

FIG. 11

FIG. 12

FIG. 13

Inoperation,aftersettingtheprotractorheadangleandtighteningthelargeclampingknob,youmusttightentheoutboardlocktothefencebeforetighteningtothesledbase.Trysettingafewanglestogetthehangofit,thenleavebothoutboardlockfastenerslooseasyoucontinuewiththefinalcalibration.

6FIG. 8

FIG. 9

squaring the fence to your sled base Themethodusedtojointhefencemountingbracketto theprotractorheadmakesiteasytofine-tunethefenceperfectlyperpendiculartoyoursledbase.Toadjust,loosenthe(3)#10-24socketheadscrewsthatsecurethebracketandslideapaperorplasticshimbetweenthebracketandtheprotractorhead,Fig.-12.Placingtheshimbehindthescrewswilldecreasetheangle.Placingtheshiminfrontofthescrewswillincreasetheangle.

#10-24 x 3⁄4" phillips flat head screws

Cut to remove left side overhang

Always lock Right Base in place by tightening expansion mechanisms

clearance

1⁄4"-20 x 3⁄8" socket head screws

4" fence extender

Extender bar

1⁄4"-20 x 1⁄2" socket head screws

Optional hold down clamp

1⁄4-20 x 1⁄2" socket head screws

1⁄4-20 x 1⁄2" socket head screws

Panel connector

#10-24 x 3⁄4" phillips flat head screws

Flush here

Always lock Right Base in place by tightening expansion mechanisms

4

Left-hand tooth engaged with 0° notch

5° Indexing (including 22.5° and 67.5°) settingsLoosenthelargeclampingknobandmakesurethatthe

rearactuatorleft-handtoothisengagedinthe0°notchonthe1⁄2°adjustmentplate.Loosenthefrontactuatorthumb-screwandpivottheactuatortoothawayfromthenotcheslocatedontheprotractorhead,Fig.-18.

Calibrating the 1/2° Indexing ToothThe1⁄2°indexingtoothlocatedontherearactuatorisfactory

calibratedandshouldrequirenofurtheradjustment.Followtheinstructionsbelowshouldyouwishtocheckthecalibrationorre-

calibrate.

Loosenthelargeclampingknobandtherearactuatorthumbscrew.Engagetheleft-handtoothoftherearactuatorfirmlywiththenotchmarked"CAL"ontherearscaleandholdwhileyoutightenthelargeclampingknob,Fig.-16.

Nowpivottherearactuatortoengagetheright-handtoothwiththenotchmarked"CAL"ontherearscale,Fig.-17.Ifadjustedproperly,itwillpivotperfectlyintothenotch.Toadjust,loosenthe(3)socketheadscrewsthatsecurethetoothandfine-tunethepositiontoalignwiththe"CAL"

notch.Pivotbackandforthbetweenthetwo"CAL"notchestoverifythecalibration.

Pivot rear actuator to make sure right-hand

tooth engages smoothly into “CAL” notch

adjust Fence Mounting Bracket 90° to Cut edge of left sled Base

Loosenthelargeclampingknobandmakesurethattherearactuatorleft-handtoothisengagedfirmlywiththe0°notchonthe1⁄2°adjustmentplate.Engagethefrontactuatortoothwiththe0°notchlocatedontheprotractor

head,Fig.-14.Tightenthefrontactuatorthumbscrewthentightenthelargeclampingknob.

Usingthesupplied5⁄ 32"hexkey,loosenthe(3)#10-24x5⁄ 16"socketheadscrewsthatsecurethefencemountingbrackettotheprotractorhead.Unplugyourtablesaw,thenuseareliablemachinistsquaretosetthefenceat90°tothecutrighthandedgeoftheLeftSledBase,Fig.-15.Tightenthe(3)socketheadscrews.Thisone-timecalibrationpreparesyourINCRAMiter5000forwork.Just remember that the accuracy of the INCRA Miter5000 at any

subsequent setting is dependent upon the accuracy of your initial 90° calibration.Aftercompletingthe“Calibration”and“Operation”sectionsofthismanual,verifythisimportantcalibrationwithatestcutandfine-tuneasnecessary.

Left - hand tooth

Left -hand tooth

Front actuator tooth



Rotatetheprotractorheadtothedesiredangle,thenfirmlyengagethetoothonthefrontactuatorwiththecorrespondingnotchontheprotractorhead.Theactuatortoothshouldpoint

directlytothedesiredangleonthescale.Tightenthelargeclampingknob,thentightenthefrontactuatorthumbscrew,Fig.-19.

Loosen (3) socket head screws

Calibration

1 2

FIG. 16

FIG. 14

FIG. 15

FIG. 17

FIG. 18

Operation - Changing angle settings

1

The dual actuator design of the INCRA Miter5000 provides two levels of adjustment. The front actuator is used for coarse adjustments (5°), while the rear actuator is used for fine adjustments (1⁄2°). For most mitering work, you’ll have the left-hand tooth of the rear actuator engaged at 0° while you make angle changes using only the front actuator. When using the rear actuator for fine adjustments, you are simply adding or subtracting from the coarse adjustment setting.

2

FIG. 19


Rear actuator


Square fence to edge of sled base

Loosen (3) socket head screws

Rear actuator

Engage left-hand tooth of rear actuator with “CAL” notch

Loosen (3) socket head screws to adjust if necessary

Loosen (3) socket head screws to adjust if necessary

Pivot rear actuator to make sure right-hand

tooth engages smoothly into “CAL” notch

3rd Tighten large clamping

knob, then front actuator

thumbscrew

1st Rotate protractor head to

desired angle


Left-hand tooth engaged with 0° notch

1st Loosen large clamping knob1st Loosen large clamping knob

2nd Loosen front actuator

thumbscrew and pivot tooth

away from protractor

head

Square fence to edge of sled base

2nd Engage front actuator tooth with notch at desired angle

1st Rotate protractor head to

desired angle3rd Tighten

large clamping knob, then

front actuator thumbscrew

2nd Engage front actuator tooth with notch at desired angle

2nd Loosen front actuator

thumbscrew and pivot tooth

away from protractor

head

5

Loosentherearactuatorthumbscrew.Usetheleft-handtoothtoaddorsubtractfromthecoarseadjustmentsettingin1°intervals.Usetheright-handtoothtoaddorsubtractfromthe

coarseadjustmentsettingin1⁄2°intervals.Engagethetoothfirmlyintheselectednotch,thentightenthelargeclampingknobandtherearactuatorthumbscrew,Fig.-21.

Important:Aftercompletingyourcut,returntherearactuatorsettingtothe0°notch.

Fence extenderForstoppedcutsbeyondthe32"rangeofthestandardfence,clamptheINCRAFlipShopStoptothe4"fenceextender.Nowloosenthe1⁄4-20socketheadscrewlocatedattheleftendofthe32"fenceandslidethe4"fenceextendertotheleft.Tightenthefastenerwhenyoureachthedesiredscalereading.Tosetthescalesforaccuratereadout,settheprotractortothedesiredangle,thenmeasurethe

distancebetweenthebladeandthestopsurfaceonthefliparm.Slidethescaletoreadthismeasurementdirectlyundertheendofthe32"fence,Fig.-24.Slidetheextenderbarouttoalsoadjusttheoverlappingscale.

Outboard Fence lockForheavydutyapplications,usetheoutboardfencelocktoproviderocksolidsupportfortheleftendofthefence.Tomakeachangetoyourfenceangle,firstloosenboth1⁄4-20fastenersthatsecuretheoutboardfencelocktothefenceandLeftSledBase.

Adjusttheangleattheprotractorheadaspreviouslydescribedandtightenthethumbscrewsandlargeclampingknob.Nowtightenthefastenerthatsecurestheoutboardfencelocktothebackofthe

fence.Finally,tightenthefastenerthatsecurestheoutboardfencelocktotheLeftSledBase,Fig.-22.

Tousetheoutboardfencelockforanglesettingsthatpivotthefenceoffoftheleftrearcornerofthesledbase,youcanshiftthepositionofthegoldpanelconnector.Justremovethefastenersandshiftthepanelconnectorback3or4holes,Fig.-23.

2nd Engage right or left-hand tooth to

add or subtract 1⁄2° increment

3rd Tighten large clamping knob and rear

actuator thumb-

screw

1/2° Indexing Loosenthelargeclampingknob.Loosenthefrontactuator

thumbscrewandpivottheactuatortoothawayfromthenotcheslocatedontheprotractorhead.Rotatetheprotractorheadandengagethefrontactuatortoothatthe5°notchclosesttotheangleyouwant.Tightenthefrontactuatorthumbscrew,Fig.-20.

1st Loosen large clamping knob

3rd Tighten thumbscrew

about your Fence scalesAllINCRAproductsuseoverlapping16"longLexanscales.Theoverlapallowsfine-tuningthescalefromoneendtotheothertoagreewiththehighdegreeofaccuracyprovidedbytheINCRAsawtoothedpositioningracks.Thesescalesareprintedin16"lengths(0-16",16-32",32-48"etc.).Astheyareslidintothescaleslotonthefence,theendsareoverlappedandalignedusingtheopticalwindowlocatedattheendofthesecondscale,Fig.-25.Thefrictionfitwillkeepthescalesinplace.Ifyouwish,youcanuseasmall

pieceofdoublefacedtapeattheoverlaptoensurethatthescalesmovetogetherwhenchangingyourzeroedsetupsformitering.

FIG. 25

Operation - Fence Components

FIG. 22

Fig. 24

FIG. 23

Continuous adjustments – Foranglesettingsfinerthanthe1⁄2°settings,firstusethe1⁄2°indexinginstructionsabovetolocatetheprotractorheadascloseaspossibletothedesiredangle.Withthelargeclampingknobloosened,pivottherearactuatortoothslightlyawayfromthenotchonthe1⁄2°adjustmentplate.Rotatetheprotractorheadinthedirectionofrequiredadjustmentandtightenthelargeclampingknob.Donottightentherearactuatorthumbscrew.Aswithanymiteringtool,oddangleadjustmentsmayrequirealittletrialanderror.

Caution: After making any adjustments to the miter angle of your INCRA Miter5000, always verify safe clearance between the fence and the blade before turning on the saw.

21

FIG. 21 FIG. 20 1st Loosen large

clamping knob3rd Tighten thumbscrew

2nd Loosen front actuator thumbscrew and engage tooth with 5° notch closest to your desired angle

2nd Loosen front actuator thumbscrew and engage tooth with 5° notch closest to your desired angle

1st Loosen rear actuator thumbscrew1st Loosen rear actuator thumbscrew

2nd Engage right or left-hand tooth to

add or subtract 1⁄2° increment

3rd Tighten large clamping knob and rear

actuator thumb-

screw

Always tighten first

Always tighten second

Always tighten first

Always tighten second

Panel connector can be shifted to provide support

Panel connector can be shifted to provide support

Slide scale to read blade to stop measurement

Read scale here

Read scale here

Slide scale to read blade to stop measurement

6

Removethefencefromtheprotractorhead.Removethelargeclampingknob,1⁄4x3⁄4"shoulderboltandwashersthatsecuretheprotractorheadtothemitersledandliftthe

protractortopandbottomplatesoff,Fig. 26.(Retainthe1⁄2"o.d.steelwasherlocatedintherecessonthesledbaseforreassembly.)

Removethe(3)#10-24x3⁄4"phillipsflatheadscrewsthatsecurethesteelmiterbartotheundersideoftheLeftSledBase.Placethemiterbarinyourtablesaw’smiterslot.

Placethe1⁄2"o.d.nylonwasheronthesupplied1⁄4x1⁄4"shoulderboltprovidedandinsertthroughthepivotholeintherearactuator.Addthe(2)1⁄2"o.d.steelwasherstothe

threadedendoftheshoulderboltandscrewintothethreadedholeonthesteelmiterbar,Fig. 29.(3rdholefromrearendofbar.)Tightentheshoulderbolt.

Carefullyremovethe1⁄4-20x3⁄4"thumbscrew,1⁄4x1⁄2"shoulderboltandwashersfromtherearactuator,Fig.-28.Afterdisassemblingtherearactuatoryoushouldhavethe

followingwashers:

(5)9⁄16"o.d.nylonwashers

(1)9⁄16"o.d.steelwasher

(2)1⁄2"o.d.steelwashers(this includes the washer retained from Step 1 above)

(1)1⁄2"o.d.nylonwasher

9⁄16"o.d. nylon washers

1⁄2"o.d. steel washers

1⁄2" o.d. nylon washer

9⁄16"o.d. steel washer

OpenHardware Pack C-09and,usingthesupplied1⁄4x5⁄8"shoulderboltandthe1⁄2"o.d.nylonwasherfromtheshoulderboltpreviouslyremoved,attachtheprotractortopandbottom

platestothesteelmiterbar.(5thholefromrearendofmiterbar.)Tightentheshoulderbolt.Addasecondlargesteelwashertothelargeclampingknobandthreadintothesteelmiterbarthroughthe

slottedholesintheprotractortopandbottomplates.Locktheprotractortothe0°settingandtightentheactuatorthumbscrewandthelargeclampingknob,Fig. 27.

Conversions

FIG. 26

1

2

3

FIG. 27

FIG. 28

Placea9⁄16"o.d.steelwasherandthena9⁄16"o.d.nylonwasheronthe1⁄4-20x3⁄4"thumbscrew.Slideanother9⁄16"o.d.nylonwasherbetweentherearactuatorandthesteel

miterbar.Insertthethumbscrewthreadsthroughtheactuator’sslottedhole,passingthroughthenylonwasherandintothesteelmiterbar,Fig.-30.

4

5

FIG. 29

FIG. 30

The modular design of your INCRA Miter5000 permits conversion of the unit from a miter sled to the more compact miter gauge. The design further allows Miter3000 owners to upgrade their miter gauge to the miter sled configuration.

Converting Miter5000 Miter sled to Miter3000 Miter GaugeNote: Whenashoulderboltiscalledoutintheinstructions,(forexample-1⁄4x1⁄2"shoulderbolt),thefirstdimensionreferstothediameteroftheshoulder,whiletheseconddimensiondescribesthelengthoftheshoulder,notthethreads.

Afterconversionyoushouldhaveremaining(3)9⁄16"o.d.nylonwashers,(1)1⁄4x3⁄4"shoulderboltand(1)1⁄4x1⁄2"shoulderbolt.RetaintheseforfutureuseinconvertingbacktotheMiter5000MiterSledconfiguration.Nowre-attachthefenceandcheckthecalibrationofthe1⁄2°indexingtoothasdescribedonpage5,Step-2.Alsoverifythe90°fencetobladecalibrationwithatestcut.Adjustasnecessary.

Retain steel washer from this recess


1⁄4" x 5⁄8 shoulder bolt

Large steel washers (2)


1⁄4" x 5⁄8 shoulder bolt

Large steel washers (2)


9⁄16"o.d. nylon washers





1⁄2"o.d. nylon washer

1⁄4 x 1 ⁄4" shoulder bolt



1⁄4 x 1 ⁄4" shoulder bolt



9⁄16"o.d. nylon washer Slide this washer between miter bar and actuator



9⁄16"o.d. nylon washer Slide this washer between miter bar and actuator

7

Placea9⁄16"o.d.nylonwasheronthe1⁄4-20x3⁄4"thumbscrew.Carefullypositiontheremaining(2)9⁄16"nylonand(1)9⁄16"steelwashersinastackdirectlyoverthe1⁄4-20

holeontheMiter5000mountingplate.Nowpivottheslottedholeontherearactuatoroverthewasherstackandinsertthe1⁄4-20x3⁄4"thumbscrewthroughtheslottedholeandwashers.Threadthe

thumbscrewintothemountingplate.Placetheremaining1⁄2"o.d.steelwasherintherecessedholeontheMiter5000sledbaseasshown,Fig.-33

Placethe1⁄2"o.d.x3⁄32"thicknylonwasheronthesupplied1⁄4x1⁄2"shoulderbolt,theninsertthroughthepivotholeontherearactuator.Nowadd(2)9⁄16"o.d.nylonwashers

followedby(1)1⁄2"o.d.steelwasherandthreadtheshoulderboltintothe#10-24holeontheMiter5000mountingplate,Fig.-32.Tightentheshoulderbolt.

Usingthesupplied1⁄4x3⁄4"shoulderboltandthe1⁄2"o.d.x5⁄32"thicknylonwasher,attachtheprotractortopandbottomplatestotheMiter5000sledbase.Tightentheshoulderbolt.

Place(1)largesteelwasheronthelargeclampingknobandscrewthroughtheslottedholesintheprotractortopandbottomplatesintotheMiter5000sledbase,Fig.-35.

9⁄ 16" o.d. nylon

washers

Place 1 ⁄2 " o.d. steel washer in recess

9⁄ 16" o.d. steel washer

Stack these washers then slide between mounting plate and actuator

Carefullyremovethe1⁄4-20x3⁄4"thumbscrew,1⁄4x1⁄4"shoulderboltandallwashersfromtherearactuator,Fig. 31.Combinedwiththewashersintheconversionhardwarepack,

youwillneedthefollowingwasherstoattachtherearactuatortothemountingplateontheMiter5000sledbase:

(5)9⁄16"o.d.nylonwashers(1)9⁄16"o.d.steelwasher(2)1⁄2"o.d.steelwashers(1)1⁄2"o.d.x3⁄32"thicknylonwasher

Removethefencefromtheprotractorhead.Removethelargeclampingknob,1⁄4x5⁄8"shoulderboltandwashersthatsecuretheprotractortothemiterbar.Lifttheprotractortop

andbottomplatesoff,Fig. 34.

Made in America by: TaylorDesignGroup,Inc.•P.O.Box810262,Dallas,Texas75381,972-242-9975,www.incra.com 02-2001

FIG. 31

FIG. 33

FIG. 34

1

2

3

4

FIG. 32

Important:IfyouhavepurchasedtheMiter3000toMiter5000ConversionKit,itincludesalargeclampingknobwitha15⁄16"threadlength.UsethislongerthreadlengthinattachingtheprotractorheadtotheMiter5000sledbase.

Continuewiththe"Assembly"and“Calibration”instructionsbeginningonpage3.

5

FIG. 35

Converting Miter3000 Miter Gauge to Miter5000 Miter sled note: Whenashoulderboltiscalledoutintheinstructions,(forexample:1⁄4x1⁄2"shoulderbolt),thefirstdimensionreferstothediameteroftheshoulder,whiletheseconddimensiondescribesthelengthoftheshoulder,notthethreads.

Conversions

Additional 9⁄16" o.d. washers from conversion hardware pack

1⁄2" o.d. steel washer

9⁄16" o.d. nylon washers

1⁄2" o.d. x 3⁄32" thick nylon washer

1⁄4 x 1⁄2" shoulder bolt

Large clamping knob with 15⁄ 16" thread length

Large steel washer

1⁄2" o.d. x 5⁄32" nylon washer

1⁄4 x 3⁄4" shoulder

bolt

8

miter 5000 manual - incra

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