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Cornell Pumps Europe Mining Agriculture Food EFFICIENT BY DESIGN

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Page 1: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

Cornell Pumps Europe

Mining

Agriculture

Food

EF F I C I EN T BY DES IGN

Page 2: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

Auto prime pumps

The priming system was specifically designed with the

environment in mind. By using a positive sealing float

box and a diaphragm vacuum pump, there is absolutely

no water carry-over to contaminate the environment.

Cornell pumps are designed with the suction larger than

the discharge. This provides more flow due to reduced

friction losses. Suction lifts of 8,5 mwc and heads of up

to 250 mwc are possible depending on suction losses

and operating points on the pump curve.

Double volute design

The double volute system enables Cornell single-stage,

end-suction centrifugal pumps to easily perform big

volume and high pressure jobs. On single volute pumps,

the increasing pressure acts against the impeller area

and creates unbalanced radial forces. By contrast, the

double volute system effectively balances these forces

around the impeller to reduce shaft flexure and fatigue

for longer seal life, bearing life and shaft life.

8H - 88% efficient6RB - 89% efficient5RB - 86% efficient4RB - 85% efficient

Cycloseal

Cornell’s Cycloseal design has

proven itself in the toughest

applications from manure slurry

to starch recovery to sewer bypass

and mining applications - in

some cases more than tripling the

normally expected mechanical seal life. The Cycloseal®

system requires no external water, flush, filters, greas

cups, piping or instrumentation normally associated

with packing or double mechanical seals.Longer seal life

which translates into less pump down time and lower

maintenance costs.

External hydraulic

balance line

Cornell’s external hydraulic

balance line equalizes pressure

between the impeller hub area

and the pump suction to reduce axial loading acting on

the impeller, shaft and bearings. The balance line also

assists in moving sand and silt from the stuffing box to

the low pressure area at the pump suction, reducing

wear of the wetted parts.

2

Cornell Pump Company

quality and innovation since 1946

Cornell has been manufacturing pumps in Portland,

Oregon since 1946; pumps for a wide variety of agricul-

tural, municipal and industrial applications. The Cornell

pumps are known for their robust design, long life and

low cost of ownership. It is the pump of choice for those

that require trouble free performance.

Cornell built their worldwide reputation on quality and

reliability. The Cornell centrifugal pumps are engineered

and manufactured to provide continuous and trouble-

free operation. As a matter of fact, many Cornell pumps

sold in the 50’s are still providing the same continuous

and dependable service they did the day they were

installed. No one is more committed to making your

ownership a truly rewarding experience than Cornell.

Company Profile Efficiency, Safety, Longevity

Energy efficiency

Cornell Pumps are designed to deliver best in class

efficiency offering the most cost effective and

sustainable technology available in the market.BBA Pumps, servicing the market

for over 60 years

BBA Pumps BV has been operating as a dedicated

supplier of pumps and affiliated equipment for over

60 years. Being a Dutch company, we at BBA know how

to keep our (and your) feet dry, no matter what.

For over half a century we have been supplying

pumping solutions to the industrial, agricultural,

construction and dewatering markets through-out the

world. We can provide you with anything ranging from

an off-the-shelf pumping solution to a purpose built

dewatering- or fluid management system that meets

your exact specifications.

In 2006, the cooperation between BBA and Cornell

started when the first Cornell pumps were built in BBA

Pumps canopies. The cooperation intensified through

the years and nowadays BBA Pumps represents this

global brand throughout Europe and Russia.

3

Page 3: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

4 5

Pump series: HH-R-Y

Enhanced vapor handling and improved

sealing technology are central to Cornell’s

latest hot cooking oil pump innovations.

When fresh product passes through a

fryer, water tends to travel along the

bottom of the fryer in a liquid phase at

392°F (200°C), until it reaches the pump

suction where the action of the impeller breaks

up the water into smaller droplets that flash into steam.

Ordinarily, entrained steam would impair the pump’s

head and flow, but Cornell’s innovative anti-cavitation

system prevents this situation.

MET

ERS

FEET

140

120

100

100

00 1000

1200 RPM

1800 RPM

VARIABLE2000 / 2400 RPM

CAPACITY U.S. GALLONS PER MINUTE

CUBIC METERS PER HOUR

200 400 600 800 1000 1200 1400

2000 3000 4000 5000 6000

200

300

400

500

80

60

40

20

TOTA

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Optional segmentedbushing for steamquench systems.

Vaporsuppression line.

Seal is elastomeric or metal bellows type: 750ºF (398ºC).Standard construction runs up to 400ºF (204ºC).

Food Process Pumps Hot Cooking Oil

Pump series: 3NLP-12NHPP

Cornell Engineers understand the important role food

handling pumps play in today’s marketplace.

Our innovative single port impeller configuration with

unique offset volute provides the end user with a food

handling pump capable of transporting even the most

delicate food products. At Cornell, we’ve built our

worldwide reputation on quality and reliability.

Quality materials

Cornell’s food handling pumps are available in all iron,

all stainless steel or all iron with stainless steel impeller.

Standard features include: dual-plane and dynamically

balanced impellers, heavy-duty shafts with replaceable

shaft sleeves and replaceable suction wear rings. Other

materials of construction are available as an option for

abrasive or caustic applications.

Features and benefits

• Reduced product damage through offset volute

and single vane impeller.

• No product contamination.

• Low cost of repair.

• Heavy stressproof steel shaft (cycloseal design

available).

• Oversized bearings, extended bearing life.

40

5000250050025050250

10000100010010

50

100

150

20 80105 160 320 640 1280

U.S. GALLONS PER MINUTE

CUBIC METERS PER HOUR

MET

ERS

FEET

TOTA

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CAPACITY

25

75

125

175

10

20

30

40

50

Higher heads available with increased speed (consult factory).

3NLP

4NMP

4NMPP

12NHPP

10NHPP

8NHPP

6NHPP

6NHP

Hot Cycloseal®

The ‘Hot Cycloseal®’ combines the high temperature

capability of the metal bellows seal with the optimized

operating environment of the Cycloseal® system.

The ‘Hot Cycloseal®’ system prevents accumulation of

solids and vapor near the seal faces and eliminates hot

spots by maximizing cooling flow around the seal.

LIP SEALSBACK-TO-BACK FORADDITIONAL MOISTURE RESISTANCE

VOLUTE“EXPANDED” OFFSETVOLUTE FOR REDUCED PRODUCT DAMAGE

SINGLE PORT IMPELLERTHREADED ON TO SHAFT TO ELIMINATE CAMMING

WEAR RINGREPLACEABLE SUCTIONWEAR RING

PACKINGLARGE, DEEP STUFFING BOX WITH PACKING, OPTIONALLANTERN RING AND GREASE CUP

BEARINGSOVERSIZED BEARINGSFOR AN AVERAGE BEARING LIFEOF OVER 100,000 HOURS

SLEEVEREPLACEABLE SHAFT SLEEVEOF AISI 416SS OR AISI 316SS

SMOOTH ENTRANCE VANE ANGLE

SHAFTHEAVY STRESSPROOFSHAFT

Page 4: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

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MET

ERS

FEET

140

120

100

100

00 1000

CAPACITY U.S. GALLONS PER MINUTE

CUBIC METERS PER HOUR

200 400 600 800 1000 1200 1400

2000 3000 4000 5000 6000

200

300

400

500

80

60

40

20

TOTA

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1200 RPM

1800 RPM

VARIABLE2000 / 2400 RPM

7

Irrigation Pumps Manure Pumps

Pump series: HH-R-Y

All Cornell irrigation pumps are constructed with top

quality materials. Cornell irrigation pumps are cast iron,

bronze fitted or all iron construction. Optional mate-

rials are available for abrasive or caustic applications.

Standard features include balanced impellers, heavy-

duty shafts, replaceable shaft sleeves and replaceable

wear rings.

MET

ERS

FEET

CAPACITY U.S. GALLONS PER MINUTE

CUBIC METERS PER HOUR

1 2

50 100 200 400 800 1600 3200 6400

4 6 68 810x 100 x 1000 x 10000

104 42 2

450

400

350

300

250

200

150

100

50

0

140 1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.

3NT3NNTL4NNTL4NNT4NHTA4414T4NHTB4514T6NHTA6NNT6NHT/TH6NHTB6NHTB198NNT8NHTA8NHTH8NHTR10NNT10NHTB10NHTA12NHTL12NHTM12NNT14NHG14NHGA16NHGH16NHG22

900-1800900-1800900-1800900-1800900-1800800-1800900-18001200-2300900-1800900-1800600-1200900-1800900-1800900-1800600-1200600-1200900-18001200-1800550-1200900-1200900-1200900-12001200-1900900-1200900-1200600-1200900-1200

120

100

80

60

40

20

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1

2

4

5

6

7

8 13

11

9 2625

24

1715

12

1419

10 21

1620

18

27

22

23

3

Pump series: NHTB

Cornell offers over 60 models of heavy duty solids

handling pumps for the toughest manure applications.

With the unique impeller designs and cutter blade

options, Cornell has a model that fits your specific

application.

Features and benefits

• Double volute.

• External balance line.

• Fully machined impellers.

• Repleceable shaft sleeves.

• High efficiency.

• High suction lift.

• Oversized bearings, with minimum of

20.000 life hours.

• Lower operating cost.

Materials of construction

Cornell manure slurry pumps are all iron construction

with hard face mechanical seals for extended seal life.

Optional materials are available for abrasive

applications.

Page 5: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

• High Operating Pressures.

• High Flow Requirements.

• Dependable, High Quality Construction.

• Available in diesel engine driven and

electric drive styles.

• Impeller wear ring optionally hardened to

375-425 BNH.

• Volute wear ring optionally hardened to

450-500 BHN.

• Double angular contact thrust bearings.

• 17-4Ph stainless shaft.

• Double Volute System (DVS).

• Dynamically balanced Impellers.

8

Pump series: MX-H-RB

Designed to handle high head applications while

providing a long service life. The high head MX series

pumps have multi-vane, enclosed impellers designed

for industry leading efficiency. The MX series pumps

have extra heavy wall thickness, high quality construc-

tion, CA-6NM impellers and are available in a horizontal

frame & SAE engine mounted configurations.

9

High Head Mining Pumps Slurry Pumps

Features and benefits • Heads of up to 25 bar are possible.

• Automatic priming and re-priming.

• High suction lift capability up to 8,5 mwc.

• Patented Cycloseal® and Run-DryTM options.

• Two-year warranty.

300

200

130

0 1000 2000 3000 4000 5000 6000 7000

MX SERIES

H SERIES

RB SERIES

PSI

CAPACITY U.S. GALLONS PER MINUTE

CUBIC METERS PER HOUR

225 450 675 900 1125 1350 1600

MW

C

220

140

90

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Pump series: 2SP-12SP

The SP Series incorporates double-casing design, with

replaceable liners and impellers available in both

chrome iron and rubber. This SP slurry pump offers a

Cornell solution to abrasive applications throughout the

mill process.

Features and specifications

• Max. flow up to 3.000 m3/hour.

• Max. pressure up to 65 mwc.

• Liner material: chrome iron or rubber.

• Back plate: chrome iron.

• Impeller type: enclosed.

• Seal type: Gland packing or Cycloseal.

• Discharge size: 2” to 12”.These high head dewatering pumps offer discharge

pressures of up to 25 bar. The multifunctional pumping

systems find their use in general rental-, industrial-

and construction applications. Particularly suitable for

use as booster pumps or emergency pumps these units

are typically used for clean water applications.

Page 6: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

10

Flow up to

10.000 m3/hour

Cornell Solids Handling pumps are used for waste water,

sludge, sewer systems, stringy material, de-watering,

abrasive transfer, canneries, construction, dredging,

lumber mills, slush ice, reclamation plants and foundry

or mill slag. Available with Delta™, Semiopen, Enclosed,

and Chopper impellers, Cornell pumps are ranging from

3 to 30 inches, with rates of up to 10.000 m3/h.

Cutter pumps

The cutter pump was created in order to address the

urgent need of reducing clogging due to ragging.

With the increased use of ‘flushable’ materials and

extra-neous cleaning products, the issue of clogging—

leading to downtime, pump destruction, and pipe

damage, has increased markedly.

11

Sales & communications

We have a large team of professionals with over 60

years’ experience in the market and are at your service

in 7 different languages if you require any assistance

with technical and commercial questions about pumps

and complete pumping installations.

Municipalities Cornell Pumps Europe

Logistics

Deliveries of pumps and parts are dispatched from our

central warehouse in the Netherlands using our own

transport throughout Europe on fixed days.

All this to make sure your pump is up and running in no

time if things come to a standstill, planned or otherwise!

Aftersales service and product support

• Dedicated customer help-desk (24h service).

• Optional European on-site servicing.

• Single supplier for pumps, parts & spares.

• Dedicated service department in-house.

• Optional European on-site servicing.

Features and benefits

• Minimal Energy Consumption.

• Designed to break up clogs/ Prevent Ragging.

• Hardened cutter material.

• Adjustable.

• The cutter impeller can be retrofitted on existing

pumps, and won’t change the external pump

dimensions.

Genuine spare parts in stock

In addition to the usual European pump types we also

stock a wide range of genuine spare parts.

Page 7: Mining -  · PDF file2 Cornell Pump Company ... Cornell’s food handling pumps are available in all iron, ... balanced impellers, heavy-duty shafts with replaceable

Cornell Pumps Europe

Edisonstraat 12

Postbus 498

7000 AL Doetinchem

The Netherlands

p +31 (0)314-368 436

f +31 (0)314-378 403

e [email protected]

i www.cornellpumpseurope.com

The Cornell product line