minimize your footprint and your maintenance headaches ... · pdf fileminimize your footprint...

51
MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES SELF CLEANING TRENCH TYPE WET WELL DESIGNS T WS ith P E Trooper W. Smith, P.E. Mukesh R. Pratap, P.E. Freese and Nichols, Inc. 1701 North Market Street, Suite 500 LB51 Dallas TX 75202

Upload: dangkhue

Post on 19-Mar-2018

214 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES

SELF CLEANING TRENCH TYPEWET WELL DESIGNS

T W S ith P ETrooper W. Smith, P.E.Mukesh R. Pratap, P.E.Freese and Nichols, Inc.

1701 North Market Street, Suite 500 LB51Dallas TX 75202

Page 2: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

AGENDA

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 3: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

PRESENTATION OBJECTIVES

Introduction to Trench Type Wet Wellsyp

Introduction to Self Cleaning OperationIntroduction to Self Cleaning Operation

Why Factor ?

Page 4: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TOPIC

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 5: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

PROJECT SCOPE

Trinity River Authority

Trinity River AuthorityCRWS Treatment Plant

Design and Construction of Pump Station 13B

Fl id f I t t R t A ti t d Sl dFluid of Interest: Return Activated SludgeFinal Clarifiers – Traveling Bridge Suction Clarifiers

Firm Capacity - 50MGDPS-13 – 50 MGD (North Plant, Trains 1-3)PS 13B 50 MGD (North Plant Trains 4 6)PS-13B – 50 MGD (North Plant, Trains 4-6)PS-13A – 100MGD (South Plant, Trains 7-12)

Page 6: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper
Page 7: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

13

13B13B

13A

Page 8: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

HISTORY OF THE PROJECT

YEAR 2005 YEAR 2007YEAR 2007

YEAR 2006YEAR 2007

to 2009

FEASIBILITY REPORT

PRELIMINARY DESIGN FINAL

DESIGNCONSTRUCTION

PHASEREPORT REPORT DESIGN PHASE

Page 9: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TOPIC

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 10: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

PUMP STATION EVALUATION

Dry Pit/Wet PitDry-Pit/Wet-PitHorizontal Non-Clog Centrifugal Pumps (PS 13 and PS 13A)(PS-13 and PS-13A)

Vertical Non-Clog Centrifugal Pumps (PS 6 d 6A)(PS-6 and 6A)

Wet PitWet-PitVertical Turbine Solids Handling Pumps (VTSH)

Page 11: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Pump Station 13A – Horizontal Non-Clog Centrifugal Pumps (Wet Pit/Dry Pit)

Page 12: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Pump Station 6 – Vertical Non-Clog Centrifugal Pumps (Wet Pit/Dry Pit)

Pump Station 6A – Vertical Non-Clog Centrifugal Pumps (Wet Pit/Dry Pit)

Page 13: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Pump Station 13A Horizontal Non-Clog Centrifugal Pump(PS-13A)

Vertical Non-Clog Centrifugal Pumps(PS-6 and 6A)

Page 14: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

VTSH PUMPS

Page 15: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

VTSH PUMPS

City of Phoenix, 23rd Ave. WWTP(36-inch VTSH Pumps)

Page 16: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

LIMITATIONS AT PS-13B SITE

60-inch Final Clarifier Effluent line

84-inch Primary Clarifier Effluent line

Electrical Duct Bank

Caustic Soda Tank

2-inch to 12-inch Lines

12-foot Roadway

Existing Structures and Utilities

Page 17: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

DRY PIT VERSUS WET PITR l t d 60 i h FCE Li

Relocated PavementRelocated 60-inch FCE Line

Footprint of Dry-Pit/Wet-Pit(Horizontal Non-Clog Pumps)

Relocated Caustic Soda Building

( o o No C og u ps)

Relocated 84-inch PCE Line

Page 18: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Footprint of Wet-Pit Wetwell(VTSH Pumps)

Existing Caustic Soda Storage Facility, 84-inch PCE Line, 60-inch FCE Line and Pavement Remains Unchanged

Page 19: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

DRY PIT VERSUS WET PIT

Pump Station Type

Length/Width Depth Pump Cost ($)*

OPCC ($)**

Horizontal Non-Clog Centrifugal Pump

67’/65’ 26’ $915,000 $10.9 millionCentrifugal Pump Station (Wet Pit/Dry Pit)

Vertical Non-Clog Centrifugal Pump Station (Wet Pit/Dry Pit)

59’/54’ ~ 35’ $945,000 $11.4 million

Station (Wet Pit/Dry Pit)

VTSH Pump Station (Wet Pit)

49’/43’ 29’ $1,718,000 $9.5 million

* Total Pump Cost for 3 Pumps* Total Pump Cost for 3 Pumps** OPCC: Opinion of Probable Construction Cost

Page 20: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TOPIC

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 21: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TRENCH TYPE WETWELL

i bl f iSuitable for Design Flows > 3 MGD

Pump Intakes, Confined in a Deep, Narrow Trench

Pump Intakes, Substantially Lower Than Upstream Inlet Pipe

Suitable for Different Pump Types/Arrangementsyp g

Page 22: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TRENCH TYPE WET WELL

AdvantagesHydraulic Environment for Pump IntakesMinimum Footprint SizeSmall Floor Area (Minimum accumulation of sludge or grit)

Ease and Quickness of Cleaning

DisadvantagesC t Mi i l St C itCompact, Minimal Storage CapacityIncreased DepthClogging if Pumps Not UsedClogging if Pumps Not Used

Page 23: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TRENCH TYPE WETWELL

Invented by D.H. Caldwell (1964)

1998 Breakthrough1998 Breakthrough2nd Edition of Pumping Station DesignANSI/HI 9.8 Pump Intake Designp g

Page 24: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TRENCH TYPE WETWELL

Illustrative View of Kirkland Pump Station (Washington)

Page 25: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

IMPROVED TRENCH DESIGN

Dr. Robert Sanks, Ph.D., P.E.

1:1 scale model of portion of a trench floortrench floor

Result: >5fps requirement

1 3 3 l d l f th1:3.3 scale model of the Kirkland Pump Station

Result: Only a small portion of the sand was ejected at pump down until equilibrium

Page 26: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

ANSI/HI 9.8 Pump Intake Design (1998)

Page 27: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

ANSI/HI 9.8 Pump Intake Design (To Be Released)

Page 28: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

WET PIT VERSUS TRENCH TYPE

Pump Station Type

Length/Width Depth(Feet)

Pump Cost ($)*

OPCC ($)**

Wet Pit Pump Station 49’/43’ 30’ $1,718,000 $9.5 MillionWet Pit Pump Station 49 /43 30 $1,718,000 $9.5 Million

Trench Type Wet WellPump Station

57’/18’ 38’ $1,718,000 $8.5 Million

* Total Pump Cost for 3 Pumps** OPCC: Opinion of Probable Construction Cost

Page 29: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Site Plan – RAS Pump Station 13B

Page 30: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

W t ll T h Fl S littWetwell Trench Flow Splitter

Wet Well Plan Elevation at 415.00’

Page 31: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

SECTION VIEWS

SlopingWalls

Water Guide

W s

FilletFlow

Splitter Trench

Page 32: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

SECTION VIEWS

Page 33: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

4 fps (wet pit)3 fps (dry pit)

1 fps maxabove 3 fps (dry pit)trench

Illustrative Section of Pump Station 13B – Normal Operation

Page 34: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

SELF CLEANING CYCLE

CleaningRamp 30-60%

Flow

TrenchComponents

Trench

PumppDown

HydraulicJumpp

Mixes sludge and scum into a massthat is ejected by the last pump

Page 35: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Cleaning Rampg p

Illustrative Section of Pump Station 13B – Cleaning Cycle (Pump Down)

Page 36: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Cleaning Rampg p

Illustrative Section of Pump Station 13B – Cleaning Cycle (Pump Down)

Page 37: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Cleaning Rampg p

Illustrative Section of Pump Station 13B – Cleaning Cycle (Pump Down)

Page 38: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

Cleaning Rampg p

Illustrative Section of Pump Station 13B – Cleaning Cycle (Pump Down)

Page 39: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

PUMP STATION 13B TESTING

Scenario 1

Scenario 2A

Scenario 2B

•1 clarifier •2-3 clarifiers •2-3 clarifiers

•16MGD

•Sluice gate for proper flow

•32-50MGD

•2 pumps at full speed let

•32-50MGD

•Sluice gate for proper flowfor proper flow

rate

•Use last pump

full speed, let turbulence do the cleaning

for proper flow rate

•Use last pump

Page 40: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TOPIC

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 41: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEOctober 1, 2007

Page 42: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEOctober 19, 2007

Page 43: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATENovember 14, 2007

Page 44: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEJanuary 18, 2008

Page 45: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEFebruary 13, 2008

Page 46: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEFebruary 28, 2008

Page 47: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEMarch 12, 2008

Page 48: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

CONSTRUCTION UPDATEMarch 20, 2008

Page 49: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

TOPIC

1 Presentation Objectives1. Presentation Objectives

2. Project Background

3. Pump Station Evaluation

4. Trench Type Wet Well

5 C t ti U d t5. Construction Updates

6. Acknowledgements / Questionsg Q

Page 50: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

ACKNOWLEDGEMENTS

Trinity River Authority of Texas

ANSI/HI (Hydraulic Institute) Pump Standards, 1998

Pumping Station Design, 3rd EditionEditor-in-Chief: Garr M. Jones, P.E.Co-Editors: Dr Robert L Sanks Ph D P ECo-Editors: Dr. Robert L. Sanks, Ph.D., P.E.

Dr. George Tchobanoglouos, Ph.D., P.E.Bayand E. Bosserman II, P.E.

Dr. Robert L. Sanks, Ph.D., P.E. (Quality Control)

Dr Joel E Cahoon Ph D P E Montana State UniversityDr. Joel E. Cahoon, Ph.D., P.E., Montana State University

Page 51: MINIMIZE YOUR FOOTPRINT AND YOUR MAINTENANCE HEADACHES ... · PDF fileminimize your footprint and your maintenance headaches self cleaning trench type wet well designs twsithpetrooper

QUESTIONSQ

Contact InformationTrooper Smith, [email protected], 214-217-2219

Mukesh Pratap, [email protected], 214-217-2208