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TRANSCRIPT
SUSTAINABLE PALM OIL INSIGHT
MINAMAS PLANTATION
17 JANUARY 2018
Our Background
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Sime Darby Plantation
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World’s largest palm oil producer - >2.8 mil MT of CPO or 4% of total global annual output.
96% or >2.7 mil MT is certified sustainable - world largest producer of CSPO.
Upstream total planted ha: 620,900 248 estates and 72 mills
Malaysia, Indonesia, Liberia, PNG & Solomon Islands
11 refineries 10 kernel crushing plants 1 biodiesel plant
Sime Darby Plantation Berhad
Sime Darby Plantation Upstream operations encompass 248 estates and 72 mills located in Malaysia, Indonesia, Liberia PNG and the Solomon Islands
2001 year established Plantation
Industry
Operations in 3 regions With 70 estates and 23 mills
located in: -Sumatra–
-Kalimantan- -Sulawesi-
Committed to building a sustainable future for all our stakeholders
30,000 employees across
Indonesia Key businesses
• Upstream •Downstream
279,691 Ha total land bank 202,182 Ha are planted with oil palm
(74% of the company’s total land bank)
Minamas Plantation
Minamas Plantation
Consumer
Products
Sustainable Palm Oil Supply Chain
Downstream
Processing Midstream Upstream
Seed production
Nursery
Cultivation
Harvesting
Milling
Trading & marketing
Crude palm oil bulking
Refining
Fractionation
Refined product storage
Kernel Crushing
Packaging and branding
Food & beverage products
ACTIVITIES
DxP seeds
Fresh Fruit Bunches
Crude Palm Oil
Palm Kernel
Biomass (Empty Fruit Bunches, kernel shell, fronds)
Palm oil mill effluent
Crude palm oil
Palm kernel
Crude palm kernel oil
Palm kernel cake
RBD Palm Oil
Palm Fatty Acid Extract
RBD Palm Olein
RBD Palm Stearin
RBD PK Olein
RBD PK Stearin
Cocoa Butter Equivalent
Cocoa Butter Substitute
Cocoa Butter Replacers
Fatty acid, alcohols, amines, amides
Glycerines
Palm methyl esters
Tocotrienol
Cooking oil, frying fats
Shortening
Vitamin E supplements
Milk fat replacements
Bakery fats
Confectionery fats
Biodiesel
Vegetable ghee
Palm oil and derived products are channeled into worldwide industrial and commercial activities to churn out food products as well as non-food applications.
PRODUCTS
8 R&D, Sustainability & Quality Management are key enablers in the Value Chain
Fully integrated operations across the Sustainable Palm Oil Supply Chain
R&D
Oil Palm Nursery
UPSTREAM
Mills/ CPO and PK production (Biomass and POME by
products)
Refining/ PK crushing/ Oleochemicals/
Biodiesel processing
Packaging & branding
MIDSTREAM
Trading & marketing/ CPO bulking / Logistics
DOWNSTREAM
Food and non-food ingredients/ Consumer products/ Biodiesel
Cultivation & Harvesting DxP seeds (Calix)
RENEWABLES
Non-food/ Oleochemicals/ Biochemical/
Biomass/ Minerals
Seed Production
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Minamas Research Center (MRC)
The Main Research Activities:
Research on palm oil to improve yield productivity
Plant Protection Research
Research on Plant Breeding
R & D Services
Statistic & Data Processing
Analytical Laboratory Services
Technical Training
Planting Material Unit
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• Traceability of the origin of planting materials
• Selection of high quality DxP planting materials
• Stringent culling process
• Adopt best nursery practices
Certificate of Geminated Seeds supplied
Selection of High Quality Planting Materials For Sustainable Yielding
High quality seeds planting
Optimum Irrigation
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Land Preparation With Zero Burning Replanting Techniques
Shredding of oil palm stand during replanting
Planting of DxP material
Cover Crop
Minamas Plantation observes best agro-management practices in all field operations:
• Full compliance to RSPO/ISPO principles
• Soil management & conservation
• Integrated Pest Management (IPM)
• Palm oil mill effluent (POME) treatment
• Optimum utilisation of mill by-products
• Biodiversity and HCV management
• Land use and management with EIA
• Water and moisture content management
• Stringent safety and health programme
• Social impact assessment to protect surrounding communities
Zero burning replanting technique
Optimum utilization of oil mill by-products
Integrated Pest Management (IPM)
Beneficiary Plants
Other Sustainable Practices
A Leader in Sustainable Plantation Management
Good Water Management
Ground cover crops for soil and moisture conservation
Excellent Plantation Management Practices
Balanced Age Profile Through Replanting Exercise
Best Mill Practices
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Ripeness > 95% Clean loose fruits
Harvesting Operation Loose Fruit collection
Field Check for crop recovery
Block Harvesting System (BHS)
FFB sent to Collection point
Mill FFB quality check FFB Transport
In field quality Check
FFB Evacuation Process
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• FFB to be evacuated to mill before 24 hours
• Preventive Maintenance for vehicle efficiency and safety
• Road Management
• Claycrete method
• Probase method
• Roads cambered and water diverted into fields and roadside pits
FFB Evacuation Process
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Best Milling Practices
• Compliance to Regulatory Requirements
• Employee Safety
• Mill Cleanliness
• Effluent Treatment System
• Recycle of EFB
• Milling new technology – vertical & Continuous sterilizer, press for optimal production
• Food Safety Standard
• Production of high quality CPO for niche market
• Initiatives for mill Organic waste process
PT. Golden Hope Nusantara built a CPO refinery project in an area of 32 Ha in Pulau Laut, Kalimantan - Selatan with a production capacity of 2,500mt / day. Certified for RSPO SCCS sheme
Downstream Activities
Fractionation Plant
Laboratory Private JETTY
Tank Farm
•Around 407,000MT of Minamas CSPO or 57% from total CPO production, is sold to PT GHN.
• PT GHN’s customers among others Sime Darby Futures Trading Sdn Bhd, Just Oil and Grain PTE LTD, IFFCO (MALAYSIA) SDN BHD, NESTLE SINGAPORE PTE LTD, SIME DARBY AUSTRAL SDN BHD
Main Office
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Sustainable Certification Process ISPO/RSPO
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Sustainable Certification
Indonesian Sustainable Palm Oil (ISPO) As of today, 22/23 subsidiaries have received Indonesian Sustainable Palm Oil (ISPO) Certification from Ministry of Agriculture:
22 subsidiaries are: Kalimantan Selatan • 7 PTs Kalimantan Tengah • 3 PTs Kalimantan Barat • 3 PTs
Sumatera • 8 PTs Sulawesi • 1 PT
Sustainable Certification
2012 2013 2014 2015 2016 2017
PT 2 1 2 6 6 6
0
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IS T
ITLE
ISPO Certified PTs
Roundtable Sustainable Palm Oil (RSPO)
As of today, 22 mill, 2 KCP and 1 Refinery have been RSPO Certified.
Achievements
2010 2011 2012 2013 2014 2015 2016 2017
Certified 2 8 6 2 3 1 1
Certified 1 1
Certified 1
0
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RSPO Certified Mill, KCP & Refinery
PALM TRACE
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• RSPO PalmTrace is the RSPO’s traceability system for certified oil palm products. From the mill to the refineries, certified members of RSPO register their physical sales and processing activities of palm oil, palm kernel and its (double) fractions under the supply chain models Identity Preserved, Segregated and Mass Balance.
• RSPO PalmTrace also offers a marketplace and
the possibility to register off market deals (Book and Claim) for RSPO Credits. The usage of RSPO PalmTrace is part of the RSPO certification program.
PALM TRACE
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• Registration
All members who want to get certified, and buyers of RSPO Credits need to register in RSPO PalmTrace. Registration needs to be done using the name of the parent company that is an RSPO member or its subsidiaries.
• License For members who are certified, after the successful audit, the certification body uploads the audit report to RSPO PalmTrace and requests a license for the member, which needs to be approved by the RSPO Secretariat. The validity period of the license is one year. Both the member and the auditor will receive a yearly reminder for the next audit.
• Traceability System The certified volume of mills and independent smallholder groups is the starting point for all sales under the four supply chain models. Certified members between the mill and the refineries who make use of the supply chain models need to register their sales and processing activities.RSPO PalmTrace keeps track of the volumes, so they can only be sold once – either as physical or as RSPO Credits.
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Minamas Plantation bekerja sama dengan Masyarakat sekitar operasiona, pemerintah daerah RT/RW, Desa, Kecamatan dan Kabupaten, Kepolisian untuk:
1. Meningkatkan pemahaman dan merubah pola pikir masyarakat tentang bahaya kebakaran lahan dan hutan serta dampak dari kebakaran.
2. Mendorong peran aktif masyarakat dalam masalah membuka lahan dengan konsep zero burning
3. Meningkatkan keekonomian masyarakat melalui peningkatan ekonomi lokal sehingga masyarakat menjadi mandiri
PRINSIP DESA MANDIRI CEGAH API
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TUJUAN
Untuk mendukung Program ini, keterlibatan langsung masyarakat ketempatan, pejabat desa, pemerintah daerah dan aparat penegak hukum sangat di butuhkan sehingga : 1. Terciptanya lingkungan yang sehat, bebas
dari api dan asap 2. Meningkatkan kesadaran masyarakat dalam
pencegahan serta penanganan kebakaran Lahan dan hutan
3. Mengingkatkan produktifitas lahan serta mencegah kerugian yang lebih besar
4. Mendesak peran aktif masyarakat dan Pemerintahan Desa dalam pencegahan dan penanggulangan kebakaran lahan dan hutan
5. Meningkatkan keekonomian masyarakat melalui pemanfaatan potensi daerah sehingga masyarakat mempunyai pendapatan lain selain bertani
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KERJASAMA PROGRAM
Langkah Minamas Plantation dalam mendukung
program pencegahan kebakaran berbasis desa
agar tepat sasaran, bekerjasama dengan
Universitas daerah yaitu :
1. Universitas Riau
2. Universitas Lambung Mangkurat
3. Universitas Jambi
4. Universitas Sriwijaya
Sime Darby Plantation Sustainability Leadership
1985 Zero
burning
1990 Biological
control for IPM
1994
EMS-ISO 14001
2002
POME utilisation
as compost
TODAY
• Largest producer of certified sustainable palm oil (CSPO)
• Leading total sustainable production, food safety, CSR, and GHG reduction
• Pioneers of the Zero Burning Policy
1992 EUNEP Global 500 Roll of Honour for commercialisation of Zero Burning
practice
2002 Founding member of RSPO
2008 Achieved
RSPO certification
2004 First
GlobalGAP certification
2010 First
certification of SCCS and
ISCC
2016 and beyond
Responsible Agriculture Charter (RAC)
2014 Sustainable
Palm Oil Manifesto – HCS Study
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Thank you