micropac industries, inc. · pdf filemicropac industries, inc. 905 e. walnut st. garland, tx...
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MICROPAC INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT BY ACCEPTING THIS DOCUMENT AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO
OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED BY MICROPAC INDUSTRIES, INC. UNPUBLISHED – CREATED ON PREPARATION DATE OF THIS DOCUMENT. ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS
BY MICROPAC INDUSTRIES, INC.
Micropac Industries, Inc.
Solutions Through Technology
CustomerFocused
Solutions Through TechnologyCompany at a Glance
Locations:• Garland, TX (Headquarters)• Juarez, Mexico
Product Lines:• Power Management• Sensors• Embedded Displays• Optocouplers• High Temperature Electronics
Markets• Space / Aerospace / Military• Industrial• Medical
CustomerFocused
Solutions Through Technology
President and CEOMark King
Chief Financial OfficerPat Cefalu
Corporate AdministratorJudy Miller
Power Management & ControlsProduct Line and
Business Development
Bill King
AccountingTracy Dotson
International Sales Operations
Burkhard Meier
Continuous ImprovementDirectorKen Hall
Micropac Industries Inc.
Vice President OperationsBob Spitzer
Engineering Vice President
Richard Dahlberg
OptocouplersSensors and Displays
Product Line andBusiness Development
Bob Campanini
Human ResourcesBarbara Hall
Quality AssuranceCecil Miller
People DevelopmentDirector
Gary Andrews
Mexico Operations
Gustavo Chavira
Operations
Linda Williams
CustomerFocused
Solutions Through TechnologyMicropac Vision
Customers value our PARTNERSHIP that inspires and delivers innovative, reliable product solutions.
Employees value our CULTURE of innovation, teamwork, learning, and continuous improvement.
“Micropac exists to provide innovative and integrated electronic product solutions for “Mission Critical” applications in the Military, Space, Medical, and Industrial markets.“
“Micropac is committed to deliver products 100% defect free and100% on-time to our customers.”
EMPLOYEEDEVELOPMENT / TRAINING
PROCESS / CYCLE TIME IMPROVEMENTS ELIMINATE DEFECTS CUSTOMER
SATISFACTION / OTDPROFITABLE
REVENUE GROWTH
1. Employee Satisfaction2. Training Hours / Employee3. Employee Retention
4. Process Maturity Levels5. $ Inventory Value6. Inventory Turns7. $ Sales / Employee8. Kit to Delivery Cycle Time9. Kit to Floor
10. Defects per Million Inspections11. First Pass Yields12. $ Cost of Non-Conformance13. Defect Trend Reports/Pareto
14 Customer Satisfaction Rating15. Delinquent Backlog16. On-Time Deliveries17. Customer Returns
18. $ Bookings NSE19. $ Sales NSB20. $ Profit Before Tax21. $ Backlog22. $ Gross Margin23. $ Overhead Cost
23 Key Metrics
Teamwork Continuous Improvement
Customer Satisfaction
• People • Culture • Leadership
• Employee Development / Training• Process / Cycle Time Improvements• Eliminate Defects• Customer Satisfaction / On-Time Deliveries• Profitable Revenue Growth / Healthy Backlog
Foundation
3 Pillars
5 Major Goals
CustomerFocused
Solutions Through TechnologyCore Values
5
1. Servant Leadership / Teamwork• We encourage leaders to serve others with honesty and integrity
People First
• Above all else, our people are the most important
Integrity and Honesty
• We say what we do --- We do what we say
Trust Builders
• We are open, honest, and trustworthy in all that we do
2. Customers’ “Go To Place” For Innovation• Customers rely on us to solve their most difficult problems
Continuous Improvers (Goal Driven)
• Each day – every day, we respond with new ways to improve
Proactive Innovators
• We invent ideas and solutions and respond quickly
3. Learning Organization• We create an environment where everyone continues to learn
Risk Managers (Ambassadors for Optimism)
• We study the future to mitigate risk and create a successful outcome
4. Having Fun Through Our Achievements• We celebrate our successes and enjoy the ride along the way
CustomerFocused
Solutions Through TechnologyServing Multiple Markets
Space Exploration Defense IndustryMedical
Downhole Oil Exploration Semiconductor Wafer Fabrication
CustomerFocused
Solutions Through TechnologyProduct Applications
Gyro Sensor-Hellfire Missile
53278, 53503, 53504, 53506, 53507, 53513, 53514
Satellite Systems
Hall Effect Sensor-Folding Wings- JSF
CustomerFocused
Solutions Through Technology
Display- Boeing 737 Fuel Qty
52494- CurrentLimiter- (EMU)
Spacesuit53111- RelayPAC-3
Product Applications
Optocoupler Array -CT Scanner and
Radiation DeliverySystem
CustomerFocused
Solutions Through Technology
Viewfinder Display-Laser Speed Gun
Heart TransplantBlood Gas Analyzer Sensor
42094 – Voltage RegulatorDownhole
Product Applications
XM-25 Grenade LauncherPressure Sensor for Ballistic Computer
CustomerFocused
Solutions Through Technology
10
66005- High Voltage Optocouplers- Phoenix Lander
Hall Effect Devices-Cameras for MSL Rover
66099, 53124-Power Distribution System,
Kepler Spacecraft
53124, 42115 – James Webb Space Telescope
Product Applications
CustomerFocused
Solutions Through TechnologyProduct Applications
Mii P/N 42097
Mii P/N 53231
Mii P/N 67068 Mii P/N 42106
Mii P/N 42106
Mii P/N 51676Titan IVB
Sky Flash Missile
Standard Missile 2 & 3
ASRAAM Missile
Hellfire Missile
Harpoon Missile
Mii P/N 4N48U
CustomerFocused
Solutions Through TechnologyQualifications and Certifications
• Military Certifications• Microcircuits; MIL-PRF-38534 “K” level (Space)• Semiconductors; MIL-PRF-19500 “S” level (Space)• MIL-PRF-28750 (Relays)• NASA-STD-8739 (Soldering)• NASA – Core Supplier• SSQ 25000 (Space Station) Supplier
• Certification to ISO-9001-2008• Certification to AS9100B
CustomerFocused
Solutions Through TechnologySpace Market Legacy
• Beginning with custom power hybrids on the Viking Lander in the mid 1970’s, Micropac has provided countless custom and standard products for the space community
• Over the past decade Micropac has shipped over 150,000 Solid State Relays and Power Controllers, over 15,000 of which were for space programs
• Micropac Optoelectronic components and modules have been used on numerous space programs also
• Atlas• Cassini• Dawn• Deep Impact• Delta• EELV• MILSTAR• NSTARC• GALILEO• GPM• GPS-NAVSTAR• Optus-D1/D2/D3
• Hubble Space Telescope• INTELSAT• International Space
Station• Kepler• LCROSS• LISA Pathfinder• LRO• Mars Rovers• Messenger• MMS• New Horizons
• NFIRE• NPOESS• Orbital Express• OrbView 5• Sea Launch• SDO• Space Shuttle• ST-5 / ST-8• Stereo• Swift• Titan• Viking Lander
CustomerFocused
Solutions Through TechnologyMicropac’s Space Exploration Involvement
Viking Lander
LRO
Deep Impact
New Horizons
Titan
Messenger
Phoenix Lander
Cassini
Galileo
2020
Mars Rover KeplerSpace Shuttle
Delta
ISS
Hubble
Dawn
1970 1980 1990 2000 2010
LCROSS
JWST
MSL
GPM
SDO
CustomerFocused
Solutions Through TechnologySpace Qualified Products
Solid State Relays• Radiation Tolerant• DC and AC Operation• 90 to 400 Volt• 1 to 10 Amp• TTL / CMOS compatible control
Solid State Power Controllers• Radiation Tolerant – NASA radiation characterization to
100KRads (Si) TIDS and LET up to 87 MeV/(mg/cm2)• 100 Volt• 1 to 30 Amp• TTL / CMOS compatible control• Instant Trip and I2T short circuit protection
Custom Products• Build to spec; build to print• One time, small quantity; on-going production• Power switching; signal conditioning; thermostats
CustomerFocused
Solutions Through TechnologySpace Qualified Products
Optocouplers / Optoisolators• Radiation tolerance up to 500KRadTotal Dose• High voltage Isolators up to 40KRadThrough hole and surface mount packaging available• Standard devices have Space heritage
Displays• High reliability VLED’s for status reporting.• Seven segment displays in stackable modules• Integrating LEDs, drivers and CPU• Embedded heads-up display, target reticle night vision compatible
Hall Effect Devices• Available in Latching, Non-latching, Reverse Bias configurations• Accurate/Cost Effective Position and Proximity Sensors• Appropriate for Harsh Environments and High / Low Temperatures
Emitter / Detectors• Phototransistors• Photodarlingtons• Photodiodes• 660, 850, 880, and 930nm emitters
in a wide range of packages
CustomerFocused
Solutions Through TechnologyMicropac’s Customers
CustomerFocused
Solutions Through TechnologyCapabilities
• Multi-Chip Moduleso Design, development & manufacturingo Standard products / build to print / build to speco Thick film substrate screen printo Laser trim and laser markingo Full electrical and environmental testing
• Integration of Optoelectronic Devices with Peripheral Electronic Assemblieso In-House Wafer Fab for LEDs and Photodetectorso Custom packaging / interconnects / assemblieso Embedded displays
• Harsh environment understandingo Radiation (space, nuclear effects & medical) toleranto High temperature (≥ 200°C)o High shock / vibration / pressure
• Process controls / governanceo Military, NASA, medical, industrial (“copy exact”) requirementso Process / product verification & validation
CustomerFocused
Solutions Through TechnologyTest Capabilities
• Temperature Cycle
• Constant Acceleration
• PIND Test
• Thermal Shock
• Fine / Gross Leak
• X-Ray
• Electrical Test
• Burn-In
• Steam Aging
• Life Test
• Wire Bond
• Evaluations
• Die Shear
• Solderability
• Resistance to Solvents
• Lead Integrity
• Element Evaluation
In-House Capabilities
Outside Facilities• Shock & Vibration
• SEM Analysis
• Salt Spray
• Residual Gas Analysis
CustomerFocused
Solutions Through TechnologyDesign & Development Approach
• Requirements Definition• SRR• SCD development
• Design Activities• Schematic capture• Simulation• Breadboard• Design reviews• Design verification / 4-corner testing
• Production Release• MRR• Qualification• SPC limits / outlier determination• Send-ahead product / process validation
• Risk Management• Program manager assigned• Technical, cost and schedule risk management plan implemented• Mitigation factors / contingency plans identified• Production capability at multiple sites
Min
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Max
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2
3
4
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Cou
nt
125C RATED I / 15A (T12) x100 A
MAIN Mode: Avg=18.369 StDev=0.270 Count=16 Cp=3.21 Cpk_lo=2.31 Cpk_hi=4.11 OUTLIERS: LO (<17.736): 0 HI (>19.064): 1 Non-Numeric: 0
Copyright Delphi Delco Elect ronics Systems 1997 - 2000. All Right s Reserved.
CustomerFocused
Solutions Through TechnologySummary
• Micropac is uniquely qualified for high reliability packaging and integrated Assemblies.
• Micropac maintains a leadership position in the development and manufacture of critical applications• Strength in Optoelectronics and Microcircuits Integration• Over 45 Years Experience in Complex Packaging
• Long-Time Supplier to Military / Space / Industrial Communities• Multi-Chip Modules, Solid State Relays, Solid State Power
Controllers, Optoelectronic Assemblies• Custom Packaging to address complex customer requirements
• Validated Quality System• Comprehensive Certifications and Processes• MIL-PRF-38534 Class K, MIL-PRF-19500 JANS, MIL-PRF-28750 • ISO 9001 (2008) Certification• AS9100B Certification
Micropac Industries, Inc.905 E. Walnut St.
Garland, TX 75040(972)272-3571 www.micropac.com
Mark King CEO x1220 [email protected]
Bob Spitzer Vice-President x1258 [email protected]
Bob Campanini Bus Dev, Optoelectronics Division x1261 [email protected]
Bill King Bus Dev, Microcircuits Division x1264 [email protected]
Dennis Granger Director of Customer Service x1219 [email protected]
Bill Holmes Regional Sales Manager x1211 [email protected]