microfine bushings private ltd. · · 2018-04-10• bfw vayu bmv 50 tc 24, 800,500,500 • bfw...
TRANSCRIPT
Dream it! Do it!
Microfine Bushings Private Ltd.
Defense & Aerospace
Engine Components & Sub-Assemblies
Precision Machined Components
Automotive Components Machining
ISO 9001:2008 Certified Organization
Dream it! Do it!
ABOUT OUR ORGANIZATI ON
Microfine Bushings Private Ltd., was incorporated in the year
1981 with the vision of establishing itself as a pioneer in precision
machining. Ours is an ISO 9001:2008 certified organization. We are
now an established source for precision machining of components
and subassemblies to Defense, Aerospace, and Automobile Indus-
tries. Since inception, we have been striving continuously to
achieve maximum customer satisfaction by delivering quality prod-
ucts & services through proper systems and processes.
Our Quality Policy**
Our Management Principles
• Put Customer satisfaction First and educate the same
to all concerned
• Focus on long term goals rather than short term
achievements
• Make decisions that benefits all including the society
• Build confidence in people and act with humanity
Our Achievements
Our core strength is the commitment that we have towards
quality. We are able to continuously high on the marks with
respect to the quality. Delivery performance has been consist-
ently high on our customer commitments. New and Repeat
enquiries and orders have increased from 75% to 90% ap-
proximately which proves our cost competitiveness and cus-
tomer satisfaction. We have Successfully Indigenized 5 Sub-
assemblies for Aerospace, 5 Sub-assemblies to defense in-
dustries.
*- ISO certificate No. 99 100 12014
can be obtained from www.tuv-sud.in
Committed to total Customer Satisfaction. This will be
achieved by implementing Quality Systems, continual im-
provement in processes and regular training to employees.
ELECTRO MECHANICAL
ACTUATORS
We developed Electro Mechanical
Actuators for Indian Aerospace
application used for engine gimbal
control of final stage in rocket en-
gine.
Dream it! Do it!
OUR PRODUCT RANGE
• AEROSPACE ASSEMBLIES
• Launch Umbilical
• Pyro Devices & Systems
• Linear Actuators (LVDT) for PS3 & PS4
• Couplings & Connectors (QC/DC)
• Satellite Separation Systems
• Satellite Spring Thruster Systems
• Stage Separation Systems
• MRC Actuators
• Launch Hold Release Mechanism
• Retro Rocket Mounting Chassis System
• Vehicle Support Blocks
• Auxiliary components
• Igniter Head Ends
• LHRS Launch Hold Release Mechanism
• SITVC components
• DEFENCE COMPONENTS
• ALG Mechanism Rammer Chain for T90
• Battle Tank
• Advance Feed Coupling for T90
• Booster Pump Assembly
• Control Rack Assembly
• BMP Control Panel Assembly
• Clicker Assembly
• Machining of V92S2 Cylinder Heads
• Main, Forked & Articulated Connecting Rod Assemblies
Dream it! Do it!
About our Organization
We have synergized the vision of our country with that of ours
in making India a self sustained place for defense & Aero-
space products. We are one of the pioneers in indigenization
of such products and some of them are listed below.
Developed in the year 1997, Rammer chain assembly was our
first indigenized development. It is a part of the automatic load-
ing gear (ALG) mechanism which is responsible for loading the
ammunition into the barrel of the T-72 & T-90 battle tank. We
are successfully delivering them to defense till date.
OUR VISION ON INDIGENIZED DEVELOPMENT
RAMMER CHAIN ASSEMBL Y
Dream it! Do it!
Developed in the year 1986 for Indian Defense .Provides a spill
free joint for both pneumatic and hydraulic applications ranging
up to 1000 bar.
QUICK CONNECT-DISCONNECT SELF SEAL COUPLINGS
Developed for Indian defense in the year 1997, controls pre-
cisely elevation and traverse of the gun.
CONTROL PANEL ASSEMBLY
Dream it! Do it!
Developed in the year 2008. It is used for pneumatic services
to the liquid stages of Launch vehicles which has to separate
safely during lift off of the launch vehicle (Rocket). It is a mis-
sion critical assembly.
UMBILICAL CONNECTOR ASSEMBLY
Developed in the year 2004. It is a pyro device responsible for
solar panel deployment of the satellite.
CABLE CUTTER ASSEMBLY
Dream it! Do it!
Developed in the year 2012. It is used as part of the sighting
equipment of the rocket launcher responsible for precisely fixing
the target in elevation as well as in traverse.
CLICKER ASSEMBLY
Developed in the year 2012. One of the critical sub assem-
blies responsible for transmitting the power from the cylinders
to the crank shaft. It used in hi-torque UTD engines of battle
tanks & other military vehicles.
CONNECTING ROD ASSEM BLY
Dream it! Do it!
Developed in the year 2013. It acts as a pivot joint in gimbal
actuation during the last stage (PS4) of PSLV. It is a mission
critical assembly.
UNIVERSAL JOINT ASS EMBLY
Developed in the year 2014. Advance angle coupling forms a
part of fuel injection systems responsible for delivering the re-
quired amount of fuel to the hi-torque V-46 & V92S2 engines.
ADV ANCE ANGLE COUPLI NG ASSEMBLY
Dream it! Do it!
Developed in the year 2015. Toothed Rack Assembly forms a
part of fuel injection systems responsible for delivering the re-
quired amount of fuel to the hi-torque V-46 & V92S2 engines.
TOOTHED RACK ASSEMBL Y
Developed in the year 2016. Booster Assembly comes as part
of fuel regulating system and it is responsible for increasing the
pressure of the fuel by 2 bars.
BOOSTER PUMP ASSEMBL Y
Dream it! Do it!
Major sub-assembly used for PSO XL stage in Launch vehicle.
It is responsible for PS0 ignition of solid stage I
IGNITER HEAD END ASS EMBLY
It is a part of the electro-hydraulic actuator of the L40 stage of
the launch vehicle. The inner diameter of 90mm to the length of
200mm is controlled within 20microns
RESERVOIR SHELL
Dream it! Do it!
Momentum Wheel Assembly which is used in the inertial system
units is a satellite flywheel energy storage system.
MOMENTUM WHEEL ASSEM BLY
DIAPHRAGM
Made of Titanium alloy in which the curve radius and the sur-
face finish are very crucial parameters.
Dream it! Do it!
MACHINE DIVISION 1
• CNC MILLING (X,Y,Z) 4th Axis
• MAHO 600 E, 600,400,450
• BFW AGNI BMV 45 TC 20,
600,400,400
• BFW AGNI BMV 45 TC 20,
600,400,400
• Jyoti 850, 800,500,500
• CNC WIRECUT
• Ezee CUT NXG,
420,350,400
• Ezee Drill
• CNC TURNING( X, Z)
• Galaxy Midas 8i, 400, 600
• Galaxy, Midas 6, 300, 500
• Galaxy, Midas 6, 300, 500
• JIG GRINDING
• Moore, 350, 250, 700
OUR FACILITIES
• CNC MILLING
• MAHO 800C WITH 4th Axis
• AMS MCV 700N 1500, 700,
700
• BFW BMV 40 TC 20,
510,400,400
• Jyoti 640, 600,400,450
• AMS Pallet Changer,
650,450,450
• AMS MCV 350, 400,400,350
• BFW Chandra, 800,350,300
• Dah Lih 510, 510,450,450
MACHINE DIVISION 2
• CNC VTL
• ACE CNC 30, 600,600
• CNC MILLING
• BFW Vayu BMV 50 TC 24,
800,500,500
• BFW Vayu BMV 50 TC 24,
800,500,500
• PRECISION CONVENTIONAL
MACHINES
• Center Lathes
• Horizontal Milling M/c.
• Cylindrical Grinding M/c.
• Surface Grinding
• WELDING
• Miller, Pulse TIG 150 Amps
MACHINE DIVISION 3
Dream it! Do it!
CLEAN ROOM & ASSEMBLY
• CLEAN ROOM FACILITY
• 1000 Sq Ft ISO Class 7 Clean area
• 1000 Sq Ft ISO Class 8 Clean area
• Air Particle counter, Kanomax
• ASSEMBLY TOOLS
• Snap On Torque wrenches - 20 Nos
• Range from 1 Nm to 200 Nm
• SURFACE TREATMENT FACILITY
• Ultrasonic bath, 400,400,400
• Passivation bath, 400,400,400
• Ultrasonic bath, 200,150,100
• Mitutoyo CMM 400,400,300
• Mitutoyo Contracer
• Mitutoyo SurfTest
• TESA MicroHite 600 +
• Digital Vernier Calipers - Various lengths
• Digital Micrometers - upto 250mm Dia
• Surface Tables - 10 Nos various sizes
• TESTING EQUIPMENTS
• Hydraulic Test Rig, Haskel Pump 1000 Bar
• Pneumatic Test Rig, 100 Bar
• Static Release Test Rig
INSPECTION FACILITIES
WE HAVE 100% POWER BACK -UP WITH 2NOS
OF 125KVA GENSET EACH
In Microfine Bushings Private Ltd., we have a strong belief in endorsing and improv-
ing intellectual capital and hence we have gone steps ahead to ensure total employee
involvement and retained with pleasure 90% of the employees for more than an aver-
age of 20 years. Our team is led by our Founder Chairman Mr. KS Venkatasubban,
who is having over 50 years of experience in Mechanical Engineering field and estab-
lished an outstanding reputation for our organization over the past 37 years.
Microfine Bushings Private Ltd.
107, SIDCO Industrial Estate
Ambattur, Chennai - 600 098.
Phone: +91-44-2625 0432
Fax: +91-44-2625 7258
E-mail: [email protected]
www.microfineindia.com
Dream it! Do it!
For any enquiries, please contact the under signed.
Girish Venkatasubban, Managing Director
Please forward your queries to: [email protected]