microbiological techniques: sample transport, sample

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270 MICROBIOLQGICAL TECHNIQUES : SAMPLE TRANSPORT, SAMPLE PREPARATION, MEDIA, AND INCUBATION* R. B. TOMPKIN Swift & Company Research and Development Center Oak Brook, I l l i n o i s Many options exist for transporting samples, preparing samples for analysis, media, and incubation temperatures. Since the choice of options influences the analytical results, this information must be available when the results are interpreted. The reason for which the samples are collected determines the options selected. A list of reasons would include: 1. A routine quality assurance program. 2. To determine the cause of a problem in a product or process. 3. Samples submitted as part of a research program. 4. Determining if a product will meet a customer specification. 5. Samples from a government surveillance or regulatory program. 6. To develop data to settle a conflict between a supplier and a customer 7. Samples of a food implicated in an outbreak of foodborne illness Sample Transport The method of transporting should be one which results in a minimum The sample of microbial growth or death in the sample. emphasized because some growth or death will likely occur. received in the laboratory must be representative of the product at the time the sample was collected. Most perishable meat samples which must be shipped a long distance or where there is to be a lengthy time delay should be shipped frozen. The most common method is t o pack the sample with dry ice in an insulated or Styrofoam container and ship by air freight. It is best to have a delivery service prearranged so the samples are transported directly fromthe airport to the laboratory. If this is not done, the samples may be delayed at the airport and undergo spoilage. The word minimum must be When v i s i t i n g a plant t o collect samples, the most convenient way Problems might be encountered if the samples are of transmitting samples to the laboratory is to pacbge with dry ice and carry them back. checked as personal baggage. Airlines have had t o pay claims to owners * Presented at the 29th Annual Reciprocal Meat Conference of the American Meat Science Association, 1976.

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Page 1: Microbiological Techniques: Sample Transport, Sample

270

MICROBIOLQGICAL TECHNIQUES : SAMPLE TRANSPORT, SAMPLE PREPARATION, MEDIA, AND INCUBATION*

R . B. TOMPKIN Swift & Company

Research and Development Center Oak Brook, I l l i n o i s

Many options e x i s t f o r t ransport ing samples, preparing samples f o r analysis , media, and incubation temperatures. Since the choice of options influences the ana ly t i ca l r e s u l t s , t h i s information must be avai lable when t h e r e s u l t s are interpreted.

The reason f o r which the samples a r e collected determines the options selected. A l i s t of reasons would include:

1. A rout ine qua l i t y assurance program. 2. To determine the cause of a problem i n a product or process. 3 . Samples submitted as part of a research program. 4. Determining i f a product w i l l meet a customer spec i f ica t ion . 5 . Samples from a government survei l lance or regulatory program. 6 . To develop data t o s e t t l e a conf l i c t between a supplier and a

customer 7. Samples of a food implicated i n an outbreak of foodborne

i l l n e s s

Sample Transport

The method of t ransport ing should be one which r e s u l t s i n a minimum

The sample of microbial growth o r death i n the sample. emphasized because some growth or death w i l l l i k e l y occur. received in the laboratory must be representat ive of t he product a t the time t h e sample was col lected. Most perishable meat samples which must be shipped a long dis tance or where the re is t o be a lengthy time delay should be shipped frozen. The most common method is t o pack the sample with dry ice i n an insulated or Styrofoam container and sh ip by a i r freight. It is bes t t o have a del ivery service prearranged s o the samples a r e transported d i r e c t l y f romthe a i rpo r t t o the laboratory. If t h i s is not done, t he samples may be delayed a t t h e a i r p o r t and undergo spoilage.

The word m i n i m u m must be

When v i s i t i n g a plant t o c o l l e c t samples, t he most convenient way

Problems might be encountered i f the samples a re of t ransmit t ing samples t o t h e laboratory is t o pacbge with dry ice and car ry them back. checked as personal baggage. Air l ines have had t o pay claims t o owners

* Presented at the 29th Annual Reciprocal Meat Conference of the American Meat Science Association, 1976.

Page 2: Microbiological Techniques: Sample Transport, Sample

of pets which presumably died due t o suffocation from carbon dioxide leaking from packages. This problem can be avoided by using one of the commercial gel-type pcroducts . These a r e p l a s t i c containers containing a g e l which can be frozen and packaged with the samples. Perishable samples which a r e t o be analyzed the same day they a r e col lected m y be re f r igera ted .

Not a l l samples need t o be re f r igera ted or frozen. swab samples may be taken from equipment a f t e r clean-up t o determine if the equipment has, indeed, been thoroughly cleaned and san i t ized . These swab samples may be sen t t o the laboratory through the regular m a i l a t ambient temperature. Samples yielding low t o t a l p l a t e counts indicate the equipment was thoroughly cleaned and san i t ized . samples yielding high t o t a l p l a t e counts indicate the equipment was not thoroughly cleaned and san i t ized . Another example may be i n sampling equipment or meat products f o r salmonellae. If the primary purpose is t o determine t h e mere presence of salmonellae, shipping the samples a t ambient temperature should not a l t e r the end r e s u l t , although some discre t ion should be applied. which w i l l be analyzed f o r Clostridium perfrinKens, since considerable d i e off can occur due t o f reezing.

For example,

Conversely,

It is best t o avoid freezing samples

Sample Preparation

Once the samples a r e a t the Laboratory, they must be prepared fo r ana lys i s . Frozen samples a r e frequently allowed t o t h a w overnight i n a r e f r ige ra to r . I n some instances, time is c r i t i c a l s o the samples m i g h t be placed under cold running water. Care should be taken that the package does not leak and permit en t ry of water. Large boxes of frozen meat m y be sampled by d r i l l i n g in to the product using a pre- s t e r i l i z e d d r i l l . The d r i l l shavings a r e then used f o r ana lys i s .

Several d i f f e ren t methods a r e used t o prepare an in i t ia l 1:lO suspension of the sample in a d i luen t . But, w h a t i s a blender? There a r e d i f f e ren t manufacturers, blenders have d i f f c ren t ranges of speed, and the jars come i n d i f f e ren t shapes and s i zes . We use an Osterizer f o r blending samples. This allows the use of an ordinary canning jar of t he B a l l or Mason type. The jars withstand autoclaving, a r e r e l a t i v e l y inexpensive, and require l e s s storage space.

Many laborator ies use a "blender ."

The most frequent method we use is t o shake the sample with the d i luent i n a small Jar having a t o t a l volume of approximately 165 ml. When t e s t i n g meat products, an 11-gram sample is weighed in to a pre- s t e r i l i z e d jar containing a tablespoon of broken glass chips. The glass chips a r e obtained i n a 55-galloa drum from a glass manufacturer. Ninety-nine m l of buffer solut ion is then added t o the jar and the cap is t i g h t l y sealed. The jars a r e placed in to a spec ia l ly designed wooden block which can hold up t o 4 jars a t a time. then shaken on a mechanical paint shaker f o r 3 t o 5 minutes.

The samples a r e The small

Page 3: Microbiological Techniques: Sample Transport, Sample

jar-mechanical paint shaker technique has been used a t Swift & Company f o r more than 30 years. The equipment is v i r t u a l l y t rouble-free, low in cost , and the system is su i ted t o analyzing a large nurriber of samples ef f i c i en t l y .

A r e l a t i v e l y new technique f o r emulsifying samples is the use of a Stomacher (Dynatech Laboratories, Inc ., Alexandria, Vi rg in ia ) . This system cons is t s of placing t h e sample and d i luent i n to a p l a s t i c bag which is then placed behind t h e f ron t door of the Stomacher. Two metal paddles inside the apparatus beat the sample against the metal door. The paddles s t r i k e i n succession and, a f t e r 1 t o 3 minutes, t he meat sample is dis integrated t o a workable suspension. Research has shown t h i s system t o be equal t o blending in a mechanical blender (2-4).

An a l t e rna t ive t o mechanical devices is the standard hand shake. This consis ts of placing t h e sample and d i luent i n t o a jar and shaking t h e sample 25 times over an a rc of 1 foot i n 7 seconds. This is the same procedure used f o r shaking subsequent d i lu t ions prepared from the o r ig ina l 1:lO suspension. It is bes t sui ted f o r l iqu id samples such as ju ice from a packaged meat product or br ine solut ions. It can be used f o r analyzing swab samples; however, we prefer using the mechanical paint shaker technique. Industr ies Inc., Queens Village, N.Y.) is not normally used f o r t he i n i t i a l preparation of a 1 : l O d i lu t ion , it is convenient f o r preparing subsequent d i lu t ions . One last method f o r preparing the i n i t i a l sample is t o place the sample in to a s t e r i l e p l a s t i c bag such as a Whirlpack bag. mixed by shaking or squeezing. t o advantage such as determining a surface count of a f rankfur te r .

Although the vortex mixer (Sc ien t i f i c

After adding t h e d i luen t t o t h e bag, the sample can be There are times when t h i s can be used

Each of the foregoing methods has ce r t a in advantages and disad- vantages. skin and dr ied meats. Skin, espec ia l ly poul t ry skin, becomes wrapped around t h e blades of blenders. This is not a problem with the mechanical p a i n t shaker or Stomacher techniques. Hard, dry mater ia l tends t o be chased around t h e s ide of t h e blender jar. A t r i c k t o overcome t h i s is t o tilt the blender apparatus

Among the most d i f f i c u l t samples t o prepare f o r analysis are

D i l uen t s

There has been a considerable amaunt of research over t h e years on various types of d i luents f o r bac te r io logica l ana lys i s . For most meat products, t h i s is of minor importance, espec ia l ly f o r the i n i t i a l preparation of t h e 1:lO d i l u t i o n . While the d i luent m i g h t influence recovery of the maxinaun population, this is normally not s ign i f icant i n a cmmercial s i t ua t ion . Simply stated, phosphate buffered d i s t i l l e d water, as described i n Standard Methods f o r the &amination of Dairy Products, is adequate f o r t he analysis of meat products.

Page 4: Microbiological Techniques: Sample Transport, Sample

273

Two types of media a re used f o r determining aerobic p l a t e counts i n meat products. general medium. However, most l a c t i c acid producing bac ter ia y ie ld colonies which a r e pinpoint i n s i z e on p l a t e count agar. a second type medium is used, especial ly f o r vacuum packaged cured meats and fermented products. purpose. We use APT agar. Although the same count i s obtained on APT and p la t e count agar, the colonies formed on APT agar a r e much larger in s i ze and eas i e r t o count.

P l a t e count agar is one type which serves as a good,

A s a r e s u l t ,

Several media are ava i lab le f o r t h i s

The bes t medixun cur ren t ly avai lable f o r detect ing Staphylococcus aureus is Baird-Parker agar. productive i n terms of recovering the highest l eve l of 2. aureus from foods. It is espec ia l ly usefu l f o r cured meats because it is possible t o de tec t 5. aureus from amng the background of normal f l o r a ex is t ing in the product. It is analagous t o having a spot l igh t on a fox in the middle of a f lock of chickens. “he high cost of t h i s mdium is j u s t i f i e d by i t s performance.

This medium has been shown t o be the most

Several media and methods e x i s t f o r aetermining coliforms i n meat products. Violet work. products, tubed l iqu id media a r e normally used. The media usual ly consis ts of lauryl s u l f a t e try-ptose broth f o r p r e l h i n a r y incubation followed by t r ans fe r r ing t o b r i l l i a n t green lactose b i l e broth f o r a coliform count and t o EC broth f o r a presumptive E. c o l i count. approach is m o s t commonly used by regulatory agency laborator ies .

red b i l e agar is s t i l l good f o r rout ine ana ly t i ca l If information is needed on the l eve l of E. c o l i i n meat

This

Some i n t e r e s t s t i l l e x i s t s i n quant i ta t ing the gruup D s t reptococci . The group D s t reptococci continues t o be a po ten t i a l spoilage organism i n m e a t products. t h i s group of bac ter ia i n t he United S ta t e s . Current AOAC, FDA and USDA mthodology do not include procedures f o r quant i ta t ing the group D s t reptococci i n foods. This is not t rue i n Canada where meats continue t o be monitored f o r ce r t a in group D s t reptococci .

Aside frcnn t h i s , there is a d d n d l h g i n t e r e s t i n

Several media a r e used f o r quant i ta t ing Clostridium perfringens in meat products. One such medium is SFP agar. Another incorporates cycloserine as discussed by Dr. H. W . Walker a t the 1972 Reciprocal Meats Conference .

The best procedure f o r detect ing salmonellae i n meat products appears t o cons is t of a lactose broth pre-enrichment followed by elevated temperature enrichment i n s e l en i t e cyst ine and t e t r a th iona te broths . Twenty-five gram samples a r e commonly used. The method and s i z e of sample determine the success of t h e salmonellae hunter. The harder one t r i e s , the =re l i k e l y salmonellae w i l l be found in f r e s h meat.

Page 5: Microbiological Techniques: Sample Transport, Sample

Incubation Temperatures for Aerobic P la t e Count

Considerable var ia t ion ex i s t s i n t h e temperatures used f o r de te r - mining aerobic p l a t e counts. The th ree most common temperature ranges consis t of 5-7W, 20-30%, and 35-37W. Each temperature range r e su l t s i n a s l i g h t l y d i f f e ren t answer. counted after 10 days. C a t s resu l t ing from t h i s procedure a re usefu l i n determining t h e levels of bac te r ia which can multiply i n re f r igera ted meats. Usually, 10 days is too long t o w a i t f o r an answer and, f o r t h i s reason, temperatures i n the range of 2O-3O0C have been adopted. bation times f o r p la tes held a t 20-30W range from 3 t o 2 days as the temperature is increased from 20 t o 3OoC. t h e highest count. The t h i r d temperature range of 35-37% has been used as an index of ex terna l contamination t o meats. There i s some logic and data t o support t h i s be l i e f . t o f ind higher leve ls of mesophiles on f resh ly slaughtered carcass meat as opposed t o the psychrotrophs.

P la tes held a t 5-7OC a r e usual ly

Incu-

This range usual ly yields

For example, one m i g h t expect

Suggestions fo r Research

A need e x i s t s f o r a rapid method of estimating t o t a l count i n meat products. Various approaches have been attempted, such as dye reduction t e s t s , bu t they have not gone beyond the research s tage. One reason f o r t h i s is that the methods normally are not s u f f i c i e n t l y sens i t ive f o r detect ing microbial levels below 1 million per g i n meat products. method which is sens i t ive i n t h e range of 50,000 t o 500,000 per g would be very helpful , pa r t i cu la r ly in screening r a w mater ia ls .

A

A recent paper by Oliver ia and Parmelee (1) showed excel lent corre- l a t ion f o r t o t a l counts determined after 25 hours a t 21°C versus 10 days a t 7OC. Their da t a are based upon 322 samples of r a w and pasteurized m i l k . Would t h i s same re la t ionship hold f o r meat products? The goal would be t o obtain an estimate of psychrotrophs i n meats a f t e r 25 hours.

Another concept which has been v i r t u a l l y untouched is t h e use of preliminary incubation p r io r t o analyzing meat products. This concept has been used successful ly f o r assessing t h e qua l i t y of milk. example of where t h i s might be used w o u l d be in predict ing the shelf l i f e of pre-packaged luncheon meats or frankmters. Would. a preliminary incubation a t 1 3 O C (55%) fo r 18 t o 20 hours pred ic t t he re f r igera ted shelf l i f e of these products i n terms of 30-45 days?

An

Surmnar y

There have been many attempts over t he years t o establish standard methods f o r t he examination of meat products. To date t h e only methods which can be considered "o f f i c i a l , f f in the sense that they w i l l with- stand t h e r igo r s of a court case, a r e those methods published by the AOAC as o f f i c i a l f i r s t ac t ion . Such methods a r e necessary in a time of need. However, there w i l l always be a need f o r a va r i e ty of methods.

Page 6: Microbiological Techniques: Sample Transport, Sample

No s jngle method w i l l s a t i s f y the va r i e ty of reasons f o r which the samples a r e analyzed and t h e d i f f e ren t types of meat products. analyst has t h e option of se lec t ing t h e conditions f o r ana lys i s . Knowing how t h e samples were handled and analyzed is e s sen t i a l fo r va l id in t e rp re t a t ion of the da ta .

Each

REFERENCES

(1) Oliveria, J. S . and C . E. Parmalee. 1976. Rapid enumeration of psychrotrophic bac ter ia i n raw and pasteurized milk. J . Milk Food Technol. 39:269.

( 2 ) Sharpe, A. N . and G . C . Harshman. 1976. Recovery of Clostridium perfringens, Staphylococcus aureus and molds from foods by the stolnacher : e f f e c t of fa t content, surfactant concentration, and blending t i m e . Can. Ins t . Food Sc i . Technol. J. 9:30.

( 3 ) Sharpe, A . N . and A . K. Jackson. 1972. Stomaching: a new concept Appl. Microbiol. 24 : 175. i n bac ter io logica l sample preparation.

( 4 ) Tuttlebee, J. W, 1975. The stomacher--its use f o r homogenization in food microbiology. J . Fd . Technol. 10: 113.

* * *

Bruce Langlois: Are there any questions f o r Dr. Tompkin?

F. F . Busta, University of Minnesota: How do you san i t i ze the casings on the outside of that fermented sausage before opening the bag?

Bruce Tompkin: Well, ac tua l ly we do not f o r a b ig piece of bologna We a r e able t o e s sen t i a l ly cut out a window, p u l l or fermented sausage.

t he casing back i n such a way t h a t we have a large a rea that has not been touched by the knife a t a l l . So, we don't s an i t i ze .

Jim Chris t ian, University of Georgia: Did you ever use Calgon swabs and 1 percent sodium c i t r a t e f o r general qua l i ty cont ro l work i n swabbing?

Bruce Tompkin: No, we've not used them.

John S e c r i s t : F i r s t of a l l , Bruce, I want t o agree with you t h a t one of t he most pressing things we need today i n microbiological sampling or evaluations is a r a t i o n a l sense of value. procurement, one of my biggest problems is tha t when we take samples f o r microbiological analysis , i n order f o r it t o stand up i n Court, we have t o have a stand-by sample, which has t o be frozen, while you're analyzing the ch i l led sample. Is there anything being done these days t o t r y and co r re l a t e counts between f r e sh unfrozen samples and frozen

In mi l i ta ry

Page 7: Microbiological Techniques: Sample Transport, Sample

samples? frozen sample and state t h a t the count similar t o t h e f resh sample.

This would permit you t o go back and take a count on the

Bruce Tompkin: Well, we've dabbled with t h a t . There might ac tua l ly be something published, but I don't r e c a l l offhand. There is no e f f o r t underway right now, that I know of, t o develop that data.

John Secr i s t : Well, I think contractors buying from other contractors would have the same problem, t ry ing t o ju s t i fy the finding of t h e i r f irst sample.

Tony Kotula, USDA: I just wanted t o mention, John, that w e are working .on sample transport , and are considering t h i s problem.

Melvin Hunt, Kansas State: Bruce, in view of the l i g h t of the e a r l i e r paper talking about interact ion surface forces and how the bacter ia are loosely bounded or tightly bounded, have you had any experience w i t h using surfactant in rinse solutions that would a l ter the surface interact ion counts?

Bruce Tompkin: Well, no, not really. We did once t r y t o use a Tween 80, I believe it is, t o enhance the core c h i l l process on a laboratory basis , thinking that this would f a c i l i t a t e the destruction or t he removal of b a c t e r h . It didn ' t work f o r us. I 'd l i ke t o see what Carl is imagining would be employed not only f o r enhancing sampling, of course, but t o f a c i l i t a t e the removal or destruction of bacter ia . Now there is another thing you have t o consider, that when you use a surfactant be careful how and when you use it, because some surfactants are effect ive against some bacter ia . analyzing a sample fo r Salmonella and you want t o get a t o t a l count, you r e a l l y should not use the normal surfactant that you'd use f o r Sa h o n e lla

So when you're

Tony Kotula, USDA: I just wanted t o add that if you use a sample area that is f a t , then you do use Tween 80.

Berry, Colorado State: In working w i t h a product l i k e frankfurters, or perhaps ones w i t h low levels of micro-organisms, how do you prevent or get around some of the problems i n d i lu t ions with t h e fa t and meat t i s sue?

Bruce Tompkin: Well, i t ' s a nuisance, but w e jus t don't bother with it. We just go right down through the fat and j u s t take the l iqu id portion and use that. N o w i n the i n i t i a l plating, say of a one t o ten d i lu t ion , t h e person reading the plates the next day or a f e w days Later m u s t be able t o dis t inguish between fat (blood) and bac te r i a l colonies

Bruce Ianglois, Kentucky: Have you compared the recovery of bacter ia using hand shaking, your paint shaker method, and the bag method?

Page 8: Microbiological Techniques: Sample Transport, Sample

277

Bruce Tompkin: No. We have done t h i s i n the past, a long time ago. In f ac t , if I r e c a l l , our method says t h a t If you do use hand shaking, you have t o shake a f an ta s t i c number of times i n order t o equal the mechanical paint shaker. it rea l ly is. I ' m not sure that it is r e a l l y perfect , whether you're using a blender or t h i s mechanical painter shaker. you use, you should understand the system and know w h a t it is capable of doing. On the basis of experience we know w h a t t o expect from our product. So we're basing our interpretat ions on experience. So, whatever you become familiar with is w h a t you use.

But I don't know how meaningful

Whichever approach

Bruce L a g l o i s : Our next speaker, D r , J. E. Campbell, was born He got his B.S . Degree a t Rollins College and h i s Ph.D. in Georgia.

from the University of Wisconsin. went t o work f o r the U.S. Government where he is presently Director of the Cinc ina t t i Food Research kbora to r i e s discussing "Automtion i n Plat ing and Counting."

After a short s t ay in industry, he

D r Campbell w i l l be Dr. Campbell.