method statement for basement construction - the lyreen view … · 2019. 12. 2. · reviewed this...
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IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Mill Street, Maynooth, Co. Kildare RPS Civil & Structural:- Methodology Statement
for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Mill Street, Maynooth, Co. Kildare
RPS Civil & Structural
Methodology Statement for ‘Safe’ Basement Construction
Contents
Introduction
Basement Construction / Methodology
Vibration / Noise / Movement
Ventilation / Structure Integration
Conclusions / Caveats
Appendices:
Appendix ‘A’ – Architects Drawings
Appendix ‘B’ – Cross Section at St Mary’s Church & Typical Details
Appendix ‘C’ – Photographs of a major RPS site illustrating similar basement
design and construction techniques
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
INTRODUCTION
RPS has prepared this ‘Methodology Statement for Safe Basement Construction’ to consider
the most suitable / appropriate form of basement construction for the new residential
development at Mill Street, Maynooth.
This includes particular focus and commentary on the following:-
What RPS considers the most appropriate means of construction / piling works to form
the basement car park.
What RPS considers the most sensitive & appropriate method regarding the
construction of the basement car park access ramp which sits in close proximity to the
old stone boundary wall of St Mary’s Church and the structural body of the Church
itself.
What RPS considers the most sensitive & appropriate method regarding the
construction of the Residential Blocks ‘A’ & ‘B1’ which are located in relative proximity
to the old stone boundary walls of St. Mary’s Church.
The drawing package compiled by Michael Fitzpatrick Architects includes drawn-up sections
through the proposed structures located closest to the St. Mary’s Church and these drawings
are included in the Appendices of this Report complete.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Basement Construction / Methodology
One of the most important initial considerations for any Key Project is to classify the on-site
subsoil conditions and to confirm their properties / characteristics, to ensure the credibility and
robustness of all subsequent structural and civil engineering proposals.
This essential information is generally acquired through a rigorous Site Investigation which
ultimately informs the design and the most appropriate type of basement construction to be
adopted.
It also allows for a clear understanding of the sub-soil performance characteristics and whether
traditional spread footing foundations or a defined piling system is deemed to be most
appropriate and cost effective solution. Any Site Investigation works should take account of
the recommendations contained in British Standards BS5930: 2015: ‘Code of Practice for Site
Investigations’.
The choice of basement construction technique in the case of the Maynooth project is driven
by the following:-
1. Sub-soil / ground conditions
2. Anticipated ground water / water table conditions
3. Proximity to boundary walls
4. Proximity to St Mary’s Church
The latest layout drawings from ‘Michael Fitzpatrick Architects’ clearly illustrate the extent of
the large single-storey basement car park proposed for the new residential development.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Lower Ground Floor Plan & Basement Car Park
The proposed basement car park is an ‘L-shape’ with one leg of the ‘L’ located within the south
western area of the site as far as the boundary with Mill Street. The sides of this leg are
bounded north & south by the stone boundary wall of St Mary’s Church and the car park
belonging to some existing residential apartments respectively. The other leg of the ‘L-shape’
car park extends northwards directly behind St. Mary’s Church and this particular section of
the car park also incorporates the long vehicle access ramps.
The new residential block, ‘Block A’, is located at the western end of the site and the proposed
basement car park wall follows closely the line of the old stone boundary wall of the Church.
The new residential block ‘Block B1’ is located to the north of the site and in this case, the
vehicle access ramps to the proposed basement car park follow the line of the old stone
boundary wall to the rear of St. Mary’s Church.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
The Architectural plan drawing, ‘PL-16-164-004’ illustrates the proposed single storey
basement car park layout and the proximity to the existing old stone boundary walls of the
historic St. Mary’s Church. [Note: – the new basement wall structures are positioned
approximately 1m from the old stone boundary walls for much of the their length.]
It may well appear that there is an opportunity in some areas to carry out ‘open-cast’
excavation and ‘batter back’ the ground thus allowing for the construction of a traditional
retaining wall to the basement. However, RPS would highlight that there is a design
requirement for retention in excess of 6m and the proposed line of basement wall is only 2.5m
from the rear of the footpath on Mill Street, some 1m from the car park of the nearby existing
residential apartments, and 1m from the old boundary wall of the Church. Therefore, RPS
would highlight that, for the area of basement car park in the southern area of site, there is
little or no opportunity to construct a traditional retaining wall in this area as the extent of
ground required to ‘batter back’ plus the additional working space required are not available.
Furthermore, the proximity of the Lyreen River and the probable high water table, would prove
extremely problematic with the construction methodology of a ‘traditional wall’ having a
formation level in excess of 6m below existing ground.
St. Mary’s Church as viewed from the Moyglare Road
with the existing Residential Flats visible to the south
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
To avoid ‘battering back’, it may be argued that steel sheet piling could be used as a temporary
support to ground adjacent to existing properties to allow excavation for traditional wall
construction. However, RPS would state that this can prove to be extremely problematic and
a high-risk option, particularly when deployed adjacent or close to sensitive buildings as
vibrations generated by installing the sheet piles can often cause damage.
Therefore, in the case of this project, RPS does not believe steel sheet piling to enable
traditional construction to be a viable option.
The northern leg of the ‘L’-shaped basement car park also includes the construction of the
vehicle access ramps and these too require in excess of 6m retention depth. The western
retaining wall which effectively houses the ‘Down Ramp’ is only some 1.5m distance from the
line of the old stone boundary wall and the actual body of the Church set another 2.5m inside
that again.
Therefore, assuming a 45 degree load spread, the rear foundation of the single storey element
of the Church plus the weight of the existing stone boundary wall will ultimately ‘surcharge’ the
new basement wall. [In other words, the new retaining wall will not only be required to provide
retention to allow required level changes - it will also have to be designed to resist additional
lateral forces generated by the existing foundations of the Church and boundary walls.]
While it may be considered possible to identify some areas around the perimeter of the
basement where the construction technique adopted could possibly be a traditional reinforced
concrete retaining wall, RPS believes that this should be omitted as an option for the following
reasons:-
Over 6m retention requires considerable engineering for a traditional retaining wall
There is not enough space for ‘batter back’ construction plus working space
The use of steel sheet piles could produce excessive vibration & noise levels
The potential use of different techniques around the site depending on location may
well lead to an over-complication of the construction process
The construction programme timeline may well require to be extended and ultimately
prove more costly.
The proximity of the Lyreen River and information gained through the Flood Risk
Assessment would suggest that ground water / water table issues could prove
problematic in the construction of any traditional wall.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Preferred Basement Design Option
RPS has extensive design experience in basement construction, and consequently, having
reviewed this scheme, would favour the use of a ‘Rotary Cased Continuous Flight Auger Piling’
solution for the entire basement perimeter.
Basements generally can be successfully formed on restrictive sites by deploying in-situ bored
piling techniques. Traditionally this has been done using the ‘CFA’ method of piling
(Continuous Flight Auger) where a hollow stem auger is rotated into the ground to the required
design depth and in so doing forms a hollow cylinder within the ground. As the auger is slowly
withdrawn, concrete is pumped down the shaft via the hollow stem of the auger and is the
delivered under pressure carefully controlled by computerised equipment.
Once complete and with the concrete still ‘wet’, a pre-fabricated reinforcement cage is
positioned over and sunk into the top of the pile to a specified design depth.
CFA Piling can be either of the following:-
‘Contiguous Piling’ - if groundwater conditions are not an issue then individual stand-
alone piles with a slight distance separation between the piles
‘Secant’ Piling – if groundwater conditions are likely an issue, the use of ‘secant piles’
provide an interlock between each pile thus good resistance to potential ground water
ingress during the construction process.
RPS’ experience of basement construction design would strongly favour ‘Rotary Cased CFA
Piling’ as the preferred solution for the construction of the basement on this scheme with the
installation of a ‘Secant Piled Wall’.
This type of piling, being an augured solution, will exhibit low values of vibration & noise
(compared to any driven piled or steel sheeter solution) and will ultimately provide the
necessary due care and respect to the structural fabric of the nearby St. Mary’s Church.
‘Rotary Cased CFA Piling’ drills a hollow steel casing into the ground to the required design
depth. An auger counter-rotates in tandem to create a ‘water-tight’ shaft into which concrete
is placed in the normal manner.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
This prevents phenomenon called ‘flighting’ ** and the loss of sub-soil ‘fines’ material - hence
greatly reducing the possibility of settlement and damage to sensitive buildings.
** ‘Flighting’ –
If there are sands and gravels present in the sub-soils they are usually water-bearing
and under artesian pressure head. When the auger breaks through the surface and
meets the increased resistance of the underlying sands and gravel, the auger, despite
the computerised control mechanisms, acts as an ‘Archimedes Screw’ and very rapidly
‘fines’ material under this water pressure is flushed to the surface (‘flighting’) thus
creating subterranean voids which can result in local subsidence of the ground and
potential movement of the buildings supported thereon. The use of a steel casing
reduces the potential for this phenomenon to cause damage to adjacent properties.
To limit horizontal deflections (which will be a maximum at ground level) and in order to reduce
any potential for movement in adjacent buildings/roads, the tops of the engineered pile runs
will have to be cross-braced/propped prior to all excavation works proceeding. This will be
the responsibility of the ‘Temporary Works Designer’ who will act for the Piling Contractor and
normally will involve the temporary installation of large diameter hollow steel struts for this
purpose.
RPS have collaborated on several basement projects with specialist civil engineering & piling
company, ‘Dawson-Wam’ who have offices in Belfast, Dublin, Edinburgh, London &
Manchester. ‘Dawson-Wam’ have perfected the use of the ‘Rotary Cased CFA Piling’ system
and are specialists in the installation of secant piled retaining walls and basements. The
secant piled wall is primarily used in ground conditions that are not suitable for other systems
or where there is a high water table. The Rotary Cased CFA system can also, in the right
conditions, offer close proximity piling to within 100mm of existing facades/walls/boundaries
which RPS believes is the ideal solution for this particular scheme in Maynooth.
The system provides relatively silent and vibration-free installation, and seen as a preferred
option near buildings, roads, and other sensitive structures. Secant walls can be used to form
a continuous watertight wall which in this case will benefit the requirements for the
underground carpark.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Selected Pages from Dawson Wam Basement Construction Literature
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Vibration / Noise / Movement
Vibration
RPS will insist on specifying the requirement for precision quality vibration monitors and
recording equipment being installed at key locations to constantly monitor vibrations during
the basement excavation/construction process.
This will detect and alert the Structural Engineering Team to any excessive vibrations caused
by the piling operations which could pose a threat to the structural fabric of the St Mary’s
Church or any other nearby structure.
Noise
RPS will also insist on precision Noise Monitors being installed around the site which will have
predetermined trigger levels in accordance with the recognised environmental standards.
These monitors will be alarmed and alert the Construction Team to any site noise levels
exceeding acceptable limits.
Movement
RPS will insist on specifying the requirement for precision instrumentation and recording
equipment being installed at key locations to constantly monitor for any potential movement
on an hour-to-hour basis, during the basement excavation/construction process.
This rigidly enforced procedure will detect and alert the Structural Engineering Team to any
early signs of movement allowing action to be taken.
The existing stone boundary walls of St. Mary’s Church will be regarded as the element most
at risk to movement during the piling installation process. The condition of these stone walls
is unknown to the author and it is also unknown if there is any form of foundation (could be
very unlikely).
If the old stone boundary walls are found to have no foundation and exhibit some movement
during the pile installation process, it may be deemed necessary to install a concrete footing
using traditional sequential underpinning techniques.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Site Investigation / Geotechnical Engineer
RPS would strongly recommend that before design commences on the project that a
comprehensive Site Investigation is undertaken which yields sufficient information to establish
the properties and characteristics of the subsoils and all a qualified Geotechnical Engineer to
assist with the engineering requirements and design of the extensive basement car park.
Ventilation / Structure Integration
Ventilation of the basement car park areas may well require to be mechanically assisted.
Careful liaison with the Architect and Building Services Consultants will be needed to ensure
that ventilation requirements are adequately integrated into the structural grid and to
coordinate design of openings, which for water tightness will be better positioned through the
podium slab rather than through the ‘Secant Piled Wall’.
To reduce the excavated depth necessary to accommodate the car park ducted ventilation
systems, RPS would consider the use of ‘impulse fans’ which would omit the need for ducts,
reduce the overall basement depth, and be more cost efficient.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Conclusions
The site on Mill Street, Maynooth, poses engineering challenges for the construction of an
extensive single storey basement car park with formation level at times in excess of 6m depth.
Having reviewed the site location, constraints and boundaries, RPS is of the opinion that the
most appropriate and cost effective solution to constructing the basement structure (which will
be located under the new residential accommodation blocks) is to use a ‘Secant Piled Wall’
installed using a ‘Cased Rotary Continuous Flight Auger’ system. This particular installation
system greatly reduces vibration and noise and more importantly best mitigates against any
potential movement of nearby structures by removing the risk of ‘flighting’.
The system is completed with the installation of a structural ‘Capping Beam’ and ‘Liner Wall’.
The ‘Capping Beam’ effectively allows all the installed piles to share vertical loads generated
by the superstructures above and also lateral loads generated by the retained earth and any
surcharging of the earth e.g. road vehicles etc. The internal ‘Liner Wall’ provides the final
defence to any potential water ingress and will generally incorporate a vertical drain system.
The installation method of the Secant Piled Wall using a well tried & tested ‘Rotary Cased CFA
Piling’ system will permit the basement to be constructed close to any neighbouring buildings
and roads with little or no impact. This is a key issue for this particular site where RPS
clearly recognize the sensitivities / requirements to reduce/eliminate any potential
construction risks whatsoever with regard to the maintaining of the structural fabric
and integrity of the historic St. Mary’s Church.
Caveats
Site Investigation Report
This Structural Report on ‘Safe’ Basement Construction is compiled without access to a site
specific Site Investigation Report and assumes that there is no rock at or close to the surface,
which could affect the preferred choice of construction for the basement.
Existing Stone Boundary Walls
The existing stone boundary walls to the St. Mary’s Church may have no foundation
whatsoever and may be susceptible to some minor movements during secant pile wall
installation. If deemed problematic, a concrete footing should be installed by underpinning.
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Appendices
Appendix ‘A’ - Architects Drawings
Sitemap
Lower Ground Floor Plan & Basement Car Park
Site Section Drawing 03
Site Section Drawing 04
Site Section Drawing 05
Appendix ‘B’ - Cross Section at St Mary’s Church & Typical Details
Appendix ‘C’ - Photographs of a major RPS site at Titanic Quarter
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
APPENDIX ‘A’
Architects Drawings
Sitemap
Lower Ground Floor Plan & Basement Car Park
Site Section Drawing 03
Site Section Drawing 04
Site Section Drawing 05
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
SITEMAP
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Lower Ground Floor Plan & Basement Car Park
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Site Section Drawing 02
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Site Section Drawing 03
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Site Section Drawing 04
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
APPENDIX ‘B’
Cross Section at St Mary’s Church & Typical Details
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Cross Section at St Mary’s Church & Typical Details
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
Appendix ‘C’’
Photographs of a major RPS site at Titanic Quarter, Belfast
illustrating similar basement design and construction techniques
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
RPS Site at Titanic Quarter, Belfast
Basement Secant Pile Wall & Capping Beam
RPS Site at Titanic Quarter, Belfast
Basement Secant Pile Wall & Capping Beam
IBS2933 – New Development at Mill Street, Maynooth Methodology Statement for ‘Safe’ Basement Construction
IBS2933 – New Development at Mill Street, Maynooth
RPS Site at Titanic Quarter, Belfast –
General View across Basement Car Park Slab
with Secant Pile Wall & Capping Beam in distance
RPS Site at Titanic Quarter, Belfast -
Basement Secant Pile Wall & Capping Beam
at Ramp Location into Car Park