metal container manufacturers’... one of the leading 3 pc metal can and component manufacturers in...
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Metal Container Manufacturers’
Association (MCMA)
CanTech The Grand Tour 2020
18th February 2020 – New Delhi
An overview of Metal Packaging in India
Sanjay Bhatia
President
Managing Director
Hindustan Tin Works Ltd
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❑ India
❑ Metal Container Manufacturers’
Association (MCMA)
❑ Hindustan Tin Works Ltd
❑ Packaging industry
❑ Metal Packaging
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➢ 7TH LARGEST
COUNTRY OF THE
WORLD.
➢ 2ND MOST POPULOUS
COUNTRY
➢ 3rd LARGEST
CONTRIBUTOR TO
GLOBAL GROWTH
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India – Yesterday, Today and Tomorrow
Year Population
(Million)
Population age 15-64
(%of total
population)
Urban population
of India in million
India’s GDP at
current prices
(US$ billion)
India’s GDP
ranking in the
world
1991 891 58 230 275 16
2011 1250 61% 391 1823 10
2019 1352 67 460 2936 5
2024
(Estimate)
1443 68 500 4632 5
Source PHD Research Bureau, compiled from various sources/Data pertains to world bank and IMF, GDP at current prices rankings by IMF Database.
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➢ Fundamentals of Indian economy are strong and progressing
with the goal to achieve USD 5 Trillion economy by 2024-25
➢ India’s average GDP growth in the last 5 years stood at 7.5% and
the projected GDP growth rate is 7% in 2020-21.
➢ The dynamic reforms undertaken by the Government for
enhancing manufacturing competitiveness, exports growth and
ease of doing business to boost the sentiments of the businesses
➢ India’s rank of Ease of Doing Business among 190 countries has
come down from 77 to 63.
➢ Significant cut in corporate tax rate from more than 30% to
effective rate of 25.17% and 17.1% for the new manufacturing
units.
India
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➢ Industry’s voice for policy change
➢ Promote Metal Packaging industry in India
➢ Bringing awareness about sustainability and
recyclability of Metal packaging to all stake
holders
Metal Container Manufacturers
Association (MCMA)
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➢ One of the leading 3 pc Metal Can and component manufacturers in
India
➢ Completed 60 years of Can making
➢ Listed on Bombay Stock Exchange –
➢ 9000 + Shareholders
➢ Export of components to about 30 countries in Middle East,
Europe,Africa, USA, Australia etc.
➢ Recognized by Indian Government as Star Export House
➢ Recipient of various National & International Awards for its products –
Cantech, Canmaker, International Packaging Association (IPA), Indian
Institute of Packaging (IIP), Engineering Export Promotion Council,
Government of India.
Hindustan Tin Works Ltd (HTW)
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HTW Plant
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HTW Product Range
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Packaging Industry
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➢ Packaging is One of the world’s largest & diverse
manufacturing sectors
➢ Value of global packaging market > $ 870 billion
➢ Growth rate- 3-4% pa
➢ Asia-pacific – world’s 3rd largest packaging market
& Growing @ over 5-6%
Packaging Scenario
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2019$ 870 bn
Global Packaging Market on the basis of material
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Others
14%
Caps &
Closures
6%
Labels
3%
Glass
10%
Printed Cartons
17% Metal
10%
Rigid
18%
Flexible
22%
Indian Packaging Industry Packaging Material break down
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➢ After several decades of pedestrian growth and total pre-
occupation with cost reduction, the Indian packaging market has
begun to move out of the shadows.
➢ Within the industry, consumer packaging, with a 54% market
share, is ahead of its bulk packaging counterpart.
➢ Compared to many developed countries and developing
economies like China the per capita consumption of metal
packaging in India is extremely low.
Indian Packaging
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1.75.3
19.7
42
70
India Taiwan China Germany USA
Per capita consumption of packaging (kgs)
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➢ Growth in the packaging sector in India has been ahead of the
nation’s GDP growth.
➢ Indian consumer packaging market is estimated at around US$
13.2 bn (INR 930 bn) in 2018-19 growing at an annual rate of
about 11%
➢ Several multinational players have entered the sector through
setting up direct subsidiaries or through JVs and acquisitions of
domestic firms.
➢ Percentage of branded and well packaged products is still small
in some categories such as staples.
➢ In the case of horticultural products, a significant percentage of
the country’s production is wasted between the farm and the
retail outlet owing to poor distribution systems, lack of cold chains
and inadequate logistics.
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➢ Indian packaging industry constitutes 4% of the global
packaging industry with 32 billion USD with growth @ 11-12%
per annum.
➢ Fourth-largest packaging market in the world
➢ Indian plastic packaging industry -growing @ 20-23 % Flexible
packaging is expected to grow at 25 % p.a.
➢ CFB Box Packaging - growing @15-18 % per year.
➢ Indian Metal Packaging…......
➢ 50% Polymer consumed in India is for packaging applications
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Metal Packaging
Industry
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Metal Packaging Industry –
A come back story
➢ This is a story about hope and despair…………about
success and failure…..This is a story with a happy
ending.
➢ It started so well …….1970s
➢ Edible oil & Ghee, Motor Oil, Paints & Food
➢ Major industry players
➢ Metal Box, Poysha, Zenith Tin
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➢ Edible oil and ghee consumer pack shifted to plastic
➢ Motor oil shifted to plastic
➢ Water based paints moved to plastic
➢ Mango pulp majorly shifting to asceptic
➢ RTE Food moved to Retort pouches
➢ Baby food and nutrition powder moving to Bag in a Box
Major losses to the industry
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➢ Despite all these challenges
Metal packaging industry of India
has witnessed a major come back
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➢ HTW, Kaira Can, Shetron and few others have become
dominant players in the market with sustainable businesses
➢ 3 pc Metal Can market close to US$ 1 bn
➢ Ball India (erstwhile Rexam-HTW) and Can Pack India have
invested in 2 pc aluminium Can segment and have grown the
Beverage Can market from 50 mill. Cans in 2007 to over 2
billion cans in 2019.
Major industry players
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➢ Nestle
➢ Heinz
➢ Unilever
➢ Tata
Coffee
➢ Danone-
Nutricia
➢ Mondelez-
Cadbury
Some of the major Can users in India
➢ SAB
➢ UB
➢ Inbev
➢ Heineken
➢ Carlsberg
➢ Coca-Cola
➢ Pepsi
➢ Asian Paints
➢ Akzo Nobel
➢ Berger
➢ Cargill
➢ Godrej
➢ Reckitt
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➢ Food and beverage are the leading consumer applications
of rigid metal packaging
➢ Within the food sector, fish, meat and processed fruits &
vegetables are the major end-user segments along with
Dairy products.
➢ Beer, carbonated soft drinks, sports drinks and fruit juices
constitute the beverage sector
➢ Other end uses include paints, pet food, aerosols for
personal and home care, etc.
➢ Caps & closures is yet another major area for metal
packaging
Usage across segment
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Supply of tinplate in India:
➢ Tinplate Company of India Limited (TCIL) is the leading player
in the Domestic tinplate sector with an installed capacity of
379,000 tons per annum.
➢ The other player, JSW Steel has an installed capacity of
100,000 tons per annum
➢ JSW has further invested about US$ 82 mn in building 200,000
ton tinplate mill in western India
➢ They also propose to enhance this capacity to 600,000 tons pa
including 100,000 tons in Punjab.
➢ Total usage of tinplate in India stood at around 650,000 tons
and it imports about 250,000 tons tinplate per year.
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Tinplate demand growth drivers and inhibitors across sectors
Edible Oil Paints Processed food Dairy Others
DR
IVER
SIN
HIB
ITO
RS
Rising demand by HORECA segment thereby increasing demand for higher
SKU tin packs
Increasing share of organized players
Increasing penetration of plastic
packaging due to better packaging design and cost
economics
Growing demand for wood finish and auto
refinish paints (primarily tin packaging)
Shift towards higher SKUs in enamels,
wood finish, primers
Reusability of plastic containers coupled
with increasing share of water based paints
to limit metal packaging
Healthy growth in sweet meat, canned fruits and vegetables
Increasing demand for packed fruit juices
Innovative packaging design with
substitute material (plastic) to limit tin
packaging
Robust demand growth from ghee,
condensed milk segment
High shelf life and product safety requirement
Innovative packaging design with
substitute material (paper / plastic) to limit tin packaging
Aerosols – increasing usage of repellant
sprays, air fresheners
Decorative tins gaining prominence supported
by product design innovation
Negative growth of metal packaging in
pesticides and battery segment
Edible Oil Paints Processed food Dairy Others
DR
IVER
SIN
HIB
ITO
RS
Rising demand by HORECA segment thereby increasing demand for higher
SKU tin packs
Increasing share of organized players
Increasing penetration of plastic
packaging due to better packaging design and cost
economics
Growing demand for wood finish and auto
refinish paints (primarily tin packaging)
Shift towards higher SKUs in enamels,
wood finish, primers
Reusability of plastic containers coupled
with increasing share of water based paints
to limit metal packaging
Healthy growth in sweet meat, canned fruits and vegetables
Increasing demand for packed fruit juices
Innovative packaging design with
substitute material (plastic) to limit tin
packaging
Robust demand growth from ghee,
condensed milk segment
High shelf life and product safety requirement
Innovative packaging design with
substitute material (paper / plastic) to limit tin packaging
Aerosols – increasing usage of repellant
sprays, air fresheners
Decorative tins gaining prominence supported
by product design innovation
Negative growth of metal packaging in
pesticides and battery segment
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Segment Market size (Approximately)
% of total market Growth %
Edible Oil 250,000 MT 38 6
Gen Lines-Paints 170,000 MT 26 9
Processed Food 155,000 MT 24 7
Crowns 25, 000 MT 4 8
Aerosols 20,000 MT 3 15
Others 30,000 MT 5 18
Total 650,000 MT 100% 8%
Tinplate Market Size & Growth
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Edible Oil , 38%
Gen Lines-Paints , 26%
Processed Food , 24%
Crowns , 4%
Aerosols , 3% Others , 5%
Tinplate Market – Product wise
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General
line cans
33%
OTS cans
11%
Crow n
corks &
lug caps
6%
Aerosols /
others
1%
15 kg cans
49%
3 Pc Can Market
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➢ Fundamentals of Indian economy are strong and progressing with the
goal to achieve USD 5 Trillion economy by 2024-25
➢ Indian packaging market has begun to move out of the shadows and
growing at more than 10% per annum
➢ Like in many other countries food & beverage are the leading consumer
applications of metal packaging.
➢ Keeping in mind potential growth the domestic tinplate producers are
also building up their capacities.
➢ The rising awareness against single use plastic, re-cyclability and
sustainability of packaging it is expected to give major thrust to metal
packaging.
Conclusion
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