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MERCO MACHINESBELGIUM
Johan Rabaeys, Managing Director
Patriek Van Parys, Technical Sales Director
PRESENTATION OVERVIEW
MERCO MACHINES History & Profile
MERCO MACHINES Organization
Our mission & Strategy
Product Overview
Newest Generation Equipment & Sustainability
Future Technologies & Challenges
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Please no video or pictures of the presentation
Thank you
MERCO MACHINES HISTORY
Founded in 1978 by Mr. and Mrs. Marc & Jeanine Mertens - Cassiman
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES HISTORY
1988 Construction of Assembly Halls 1 & 2 - Facility # 1
1990 Construction of Assembly Halls 3 & 4 - Facility # 1
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES HISTORY
1997 New Offices - Facility #1
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES HISTORY
1999 - Acquisition Machining Department - Facility #2
2017 - Expansion Machining Department - Facility #2
2017 Expansion MachiningDepartment
1999 Acquisition
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES HISTORY
2019 - New building - Facility #2
2019 - Rebuild & Extension Machining Department
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES HISTORY
2003 - Acquisition with GMI - Italy
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Merco Machines is the sole owner
of the GMI brand and drawings
MERCO MACHINES HISTORY
2018 – Celebration of 40 years Merco Machines
• Machine #10
• Horizontal Seamer - °1980
• In service until beginning of 2018 (38 years of service !)
SINCE 1978
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES 2019 ORGANIZATION
± 60 Employees
Own Engineering Department (± 20 Mechanical / Automation Engineers)
Own Machining Department (± 15 people)
Own Assembly Department (± 15 people)
After Sales and Service Department
Installation and commissioning at Customer’s site
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
20 Mechanical / Automation engineers, as well as PLC programmers
Full 3D Design & taylor-made solutions
MERCO MACHINES 2019 ORGANIZATION
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES 2019ORGANIZATION
Machining department with state-of-the art machines formilling - grinding - lathing - turning - drilling - finishing & polishing
In-house production of most mechanical parts
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
100 % Machines for Drum Manufacturing and Drum Reconditioning Industry
WorldwildeCustomers
Red markers indicate countries, not customers locations
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES 2019 ORGANIZATION
MERCO MACHINES - MISSION & STRATEGY
to be “THE REFERENCE” for drum manufacturing equipment worldwide
to be YOUR PARTNER in machinery
Long term relationship
Co-operation with our clients
Quality (European standards)
Traceability
Custom-adapted design & implementation
Win – win relationship with our customers
MERCO MACHINES now supplied over 2100 machines !
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES – PRODUCT OVERVIEW
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
We supply ALL MACHINES
for drum manufacturing and drum reconditioning(except welders, ovens, washing- and sandblasting machines)
Drum Manufacturing Equipment
- Sheetfeeders- Bodylines – cylindrical as well as conical- Body Expanders- Seaming lines with top&bottom assembly- ISO OH neck-in machines- Paint Cap Applicators- Painting & Internal Lining applications- Body & Top Silk Screen Printing- End-of Line Equipment- Drum Palletizing- …
Yes, also turn-key projects !
Ends Manufacturing Equipment
- Decoiling lines- Disc feeders- Pre-curling & Pre-compounding machines- 2” & ¾” Punching- Flange Insertion lines- UN-Embossing- Ends Cleaning systems- Ends Stacker & Destackers- Ends Lining- Closed Loop systems- …
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESNewest Generation Equipment
High performance drum manufacturing equipment with the focus on
Output of 800 drum per hour (EU Standard)
High reliability
Less (or no) change-over times
Lower energy consumption
Maintenance free and/or maintenance friendly
Remote Access
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESNewest Generation Equipment
Fully servo controlled technologies(NO hydraulics)
Setting of - Torque- Velocity- Acceleration & deceleration- Pre-ignition on movements
Fine-tuning of machines by virtual programming
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES
MERCO MACHINESLess or no change-over times
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
At least2 operator
INSIDE the machine
Change-over in a horizontal line
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESLess or no change-over times
NEW APPROACH
Automatic toolchange for TH / OH / ISO OH
NO toolchange for bead / W-bead
NO toolchange on N° of corrugation
NO mechanical adjusments on drum heights
Automatic toolchange on seaming rollers
All settings from the operator panel by use of pre-defined recipies
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESLess or no change-over times
New Approach
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESLess or no change-over times
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESLess energy consumption
Servo driven technologies
- no more -continously running- hydraulic powerpacks
- energy recovery during decelaration of operation
Direct drives by high effiency geared motors
- no energy losses by chain or belt transmissions
- no energy losses by clutch-brake units
Optimalisation of critical parameters
like torque, speed,
acceleration & decelaration …
Big energy savings by
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Thursday – Unloading from truck
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Thursday-evening 10:00pm – End of production & start of disassembly
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Friday-morning 7:00am – Clean floor & start assembly new line
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Friday-afternoon 1:00pm – Assembly is progressing well …
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Friday-evening 8:00pm – Mechanical assembly almost completed
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Saturday – Installation of safety guarding & electrical wiring
Sunday – First trials & Production run
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINESMonoblock Design
Exchange your drum production line in only 3 days
Monday morning 6:00am
START-UP OF NEW PRODUCTION LINE
MERCO MACHINES What about Sustainability
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
High performance drum manufacturing equipment
- Constant line-output
- Continuous Production – no line stoppages
- Less or no change-over time
Reduced energy consumption
Components of well-known brands
MERCO MACHINES – Hot topics
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Parameter Process Control & Monitoring
- by application of servo technologies
In-line & automated quality monitoring
- High-end sensing devices
- Vision systems
Connectivity with SAP-system
Total Process Control
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES – FUTURE TECHNOLOGIES
An answer to many challenges
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES – FUTURE TECHNOLOGIES
2020 - Smart industry
2010 - Video HD
2000 - Internet
1990 - Mobile Phone & SMS
MERCO MACHINES – FUTURE TECHNOLOGIES
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Mobility (self driving vehicles, connected vehicles, efficient traffic management, …)
Health care (hyperconnected ambulances, drone ambulances, remote monitoring, …)
Security (intelligent HD-Camera’s, drones, realtime connected police officers, …)
Media, leisure and education (Virtual Reality, remote interactive education, …)
Industry & Services (Smart Industry …)
Added value of 5G in various domains
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
MERCO MACHINES – FUTURE TECHNOLOGIES
5G … a door to a Smart Industry
Intelligent management of energy & environment
Smart energy meter - Auto monitoring of pollution, noise, temperature & humidity, …
New Generation of Industrial Robotization
Artificial Intelligence - Deep Learning – Vision Systems - Interactive robots or Cobots
Intelligent monitoring of maintenance
Merco Machines – Nijverheidsweg 14 – 9820 Merelbeke (Belgium)www.merco-machines.com
Great challenge to helpthe steel drum industry
on its way to a
Smart Industry
MERCO MACHINES – FUTURE TECHNOLOGIES
Thank you for your attention
Any questions …
[email protected]@merco-machines.com
www.merco-machines.com
SINCE 1978