mechtronics experiments
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EXPERIMENT NO. I
AIM. TO study mechanical actuators.
THEORY.
An actuator is a type of motor for moin! or controllin! a mechanism or system.It is operated "y a source of ener!y# typically electric current# hydraulic $uid
pressure# or pneumatic pressure# and conerts that ener!y into motion. An
actuator is the mechanism "y %hich a control system acts upon an enironment.
The control system can "e simple &a '(ed mechanical or electronic system)#
sotl%are*"ased &e.!. a printer drier# ro"ot control system)# or a human or other
a!ent.
Mechanical Actuators
A mechanical actuator functions "y conertin! rotary motion into linear motion
to e(ecute moement. It inoles !ears# rails# pulleys# chains and other deices
to operate. Mechanical elements include the use of lin+a!es# cams# !ears# rac+and pinion# chains# "elt dries# etc.
I. ,inematic chain A four*"ar lin+a!e# also called a four*"ar# is the simplest
moa"le closed chain lin+a!e. It consists of four "odies# called "ars or lin+s#
connected in a loop "y four -oints. enerally# the -oints are con'!ured so the
lin+s moe in parallel planes# and the assem"ly is called a planar four*"ar
lin+a!e.
/ome of its inersions are0
a. 1eam en!ine ". 2oupled locomotie c. Panto!raph d. 3att mechanism.
The slider cran+ mechanism
A sin!le slider crac+ chain is a modi'cation of the "asic four "ar chain. It consists
of one slidin! pair and three turnin! pairs as sho%n in the '!ure. It has 4
inersions
a. Pendulum pump ". Oscillatin! cylinder en!ine mechanism c. Rotary I2 En!ine
d. 3hit%orth 5uic+ return mechanism
6. 7ou"le slider cran+ chain
A +inematic chain %hich consists of t%o turnin! pairs and t%o slidin! pairs is
+no%n as dou"le slider cran+ chain.
/uch a +inematic chain has three inersions0
a. Elliptical trammel ". /cotch yo+e mechanism c. Oldham mechanism
4. 2am
A cam is a rotatin! or slidin! piece in a mechanical lin+a!e used especially in
transformin! rotary motion into linear motion or ice*ersa... It is often a part of
a rotatin! %heel &e.!. an eccentric %heel) or shaft &e.!. a cylinder %ith an
irre!ular shape) that stri+es a leer at one or more points on its circular path. The
cam can "e a simple tooth# as is used to delier pulses of po%er to a steam
hammer# for e(ample# or an eccentric disc or other shape that produces a
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smooth reciprocatin! &"ac+ and forth) motion in the follo%er# %hich is a leer
ma+in! contact %ith the cam.
8. ear and !ear train
A !ear or co!%heel is a rotatin! machine part hain! cut teeth# or co!s# %hich
mesh %ith another toothed part in order to transmit tor5ue# in most cases %ithteeth on the one !ear of identical shape# and often also %ith that shape &or at I.st
%idth) on the other !ear. T%o or more !ears %or+in! in tandem are called a
transmission and can produce a mechanical adanta!e throu!h a !ear ratio and
thus may "e considered a simple machine. eared deices can chan!e the
speed# tor5ue# and direction of a po%er source. The most common situation is for
a !ear to mesh %ith another !ear9 ho%eer# a !ear can also mesh %ith a non*
rotatin! toothed part# called a rac+# there"y producin! translation instead of
rotation.
Types of !ears0 a. /pur !ear ". Helical !ear c. 1eel !ear d. 3orm !ear e. Rac+
and pinion.
:. 1earin!s
A "earin! is a machine element that constrains relatie motion "et%een moin!
parts to only the desired motion. The desi!n of the "earin! may# for e(ample#
proide for free linear moement of the moin! part or for free rotation around a
'(ed a(is9 or# it may preent a motion "y controllin! the ectors of normal forces
that "ear on the moin! parts.
2lassi'cation of "earin!0
a. ;ournal "earin! ". Piot "earin!. c. Thrust "earin!.