measuring the size and shape of building materials

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© 2012 HORIBA, Ltd. All rights reserved. Measuring the Particle Size and Shape of Building Materials Ian Treviranus [email protected] www.horiba.com/us/particle

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Ian Treviranus from HORIBA Scientific discusses how laser diffraction and image analysis technologies benefit the measurement of many building materials applications. Case studies are included for cement, concrete, calcium carbonate, dolomite, and gypsum.

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Page 1: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Measuring the Particle Size and Shape of Building Materials

Ian [email protected]/us/particle

Page 2: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 3: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Technologies in this Webinar

LA-950Laser Diffraction

SZ-100Dynamic Light Scattering & Zeta Potential

CAMSIZER & CAMSIZER XTDynamic Image Analysis

PSA300Static Image Analysis

SA-9600Flowing Gas BET Surface Area

Page 4: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

LA-950: Laser Diffraction

Particle size performance leaderNinth generationUltra durableLowest total cost of ownershipSuspension, emulsion, powder,

paste, gel10 nanometer – 3 mm

Page 5: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Dynamic Range 0.01 – 3000 µmWidest wet measurement rangeOnly system to measure 30 nm!

30 nm silica 40 nm latex

Page 6: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Superior Dry Powder Feeder

Direct flow ofpowder down tocell rather thanturn 90o, thenaround plastic tube, no densityrestriction likehorizontal units, zero impact surfaces meansgood dispersionw/o comminution

Webinar TE016: Optimizing Dry Powder Measurements

Page 7: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Superior Dry Powder Feeder

Automatic control of sample feed rateLA-950 monitors amount of sample

supplied by the vibratory feeder. Automatic feed back control keeps constant mass flow rate of powder during measurementThis is CRITICAL

– More reproducible, robust– No ghost peaks– No cutting off results– Fewer headaches!

Unique to HORIBA

Page 8: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

CAMSIZER Series: Image Analysis

High resolution size & shape Intelligent sieve correlationPatented dual captureCAMSIZER 30 micron – 30 millimeterCAMSIZER XT 1 micron – 3 millimeter

Page 9: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Advantage of Image Analysis

More Detailed Size Analysis due to Understanding of Particle Shape:Length, Width, Average Diameter

Page 10: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Shape Analysis

2

4P

ASPHT

max

min

Fe

c

xx

lw

lb

SPHT0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90

10

20

30

40

50

60

70

80

90

Q3 [%]

Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf

Equivalent spherical diameter

Perimeter

Longest diameter

Shortest daimeter

Area

b/l0.4 0.5 0.6 0.7 0.80

10

20

30

40

50

60

70

80

90

Q3 [%]

Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf

Page 11: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 12: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Applications in this Webinar

CementConcreteLimestone/GCC/PCC/DolomiteGypsum

There are MANY others, but only so much time…

Page 13: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

General Importance for Powders

Powder flowParticle size, Particle shape

Dust hazard/nuisanceParticle size

DissolutionParticle size, Surface area

ReactivityParticle size, Particle shape, Surface area

Page 14: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement

Most common cementParticle size affects rate of hydration

(1 um ~ 1 day, 10 um ~ 1 month)Set too fast, set too slowFast expansion, poor strength

Monitor size to control grinding processHistorically measured using sieves and

Blaine valuesMisleading

Page 15: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement

Most common cementParticle size affects rate of hydration

(1 um ~ 1 day, 10 um ~ 1 month)Set too fast, set too slowFast expansion, poor strength

Monitor size to control grinding processHistorically measured using sieves and

Blaine valuesMisleading

Page 16: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

NIST SRM 114q

Page 17: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement on the LA-950

Page 18: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Cement Replacements

Raw material cost and/or “green” costsFly ashSlag (GGBS)

*Housing and Building National Research Center, Egypt

Page 19: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Cement Replacements

Fly ash overlay with Portland cement using LA-950 PowderJet dry feeder

Page 20: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Concrete

Generally: cement + aggregate + waterSize of cement affects hydrationSize and shape of aggregate affects

workability, compressibilityCommonly use admixtures to control

propertiesPlasticizersPigmentsAccelerate/retard hydrationFumed silica

Page 21: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Aggregate on the CAMSIZER

Page 22: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Calcium Carbonate

Comes in two varietiesGround CaCO3

– Typically broader size distributions– Irregular particle shape

Precipitated CaCO3

– Can be narrow distributions– Can produce any of several morphologies

Size, color, and chemical composition determine applicationRoofing, Stucco, Grout, Masonry blocks

Page 23: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

GCC on the LA-950

Page 24: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Dolomite

Similar to limestone in useMany different grades

Page 25: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Dolomite

Shape data for same six grades

Page 26: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Gypsum

Gypsum board/drywall, plaster, cementRecovered from flue-gas, variable sizeNaturally occurring typically finer

Page 27: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 28: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

For More Details

Visit http://www.horiba.com/particle

Contact us directly at [email protected]

Visit the Download Center to find this recorded presentation and many more on other topics

Page 29: Measuring the Size and Shape of Building Materials

© 2012 HORIBA, Ltd. All rights reserved.

Danke

Gracias

Большое спасибо

GrazieاُشْكرΣας ευχαριστούμε

감사합니다 Obrigado

Tacka dig

谢谢ขอบคุณครบั

ありがとうございました

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