measuring flow.ppt

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    ACADs (08-006) Covered

    Keywords

    Flow rate, total flow, differential pressure, percent flow, cotameter,

    Bernouli.

    Description

    Supporting Material

    1.1.2.1 5.4.1.7

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    Terminal Objective: Given the appropriate equipment and procedures the

    I&C Technician will calibrate and maintain flow instrumentation.

    Mastery will be demonstrated by successful completion of a Lab

    Performance Exercises and written Exam.

    Measuring Flow

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    Differentiate between Flow Rate and Total Flow

    Describe the relationship between differential

    pressure and flow Given a percent range of DP sensed by an

    orifice plate, calculate the percent flow

    Describe the theory of operation of a given flow

    measurement device Describe the considerations for

    removing/restoring a rotameter from/to service

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    Flow Rate vs. Total Flow

    Flow Rate is the amount of fluid, either in mass orvolume that passes a point in a given time.Examples: Pounds mass per hour, gallons per

    minuteWe measure flow rate using ultrasonics, venturi, orifice

    plates, etc.

    Total Flow is the flow rate multiplied by anamount of time. It is the accumulated ortotalized flow. Result will be in either mass orvolume.Gas pumps and water meters measure total flow

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    Daniel Bernouli

    Discovered the square rootrelationship between DP and flow

    Bernoulli's Principle states that as the

    speed of the fluid increases thepressure in the fluid decreases

    Therefore, across a restriction in flow,as the fluid velocity increases,

    pressure decreases http://home.earthlink.net/~mmc191

    9/venturi.html

    http://home.earthlink.net/~mmc1919/venturi.htmlhttp://home.earthlink.net/~mmc1919/venturi.htmlhttp://home.earthlink.net/~mmc1919/venturi.htmlhttp://home.earthlink.net/~mmc1919/venturi.html
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    pressureialDifferrent%% Flow

    PressuralDifferenti%Flow% 2

    -or-

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    Flow Instruments

    Flow

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    Example 1

    Pressure drop range: 0-100 in H2O

    Flow: 0 to 100 GPM

    Currently reading 25 in H2O What is the flow?

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    Example 2

    Pressure drop range: 0-100 in H2O

    Flow: 0 to 1000 GPM

    Currently flow is 80 GPM

    What is the differential pressure?

    What devices may be used for the square rootfunction?

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    Discovered two centuries ago by Italian scientist

    Giovanni

    Battista Venturi (1746 - 1822).

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    Venturi Tube

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    Flow Nozzle

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    Elbow

    Tap

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    Henri de Pitot (1695-1771)

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    Annubar

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    When flow exists,

    there is a constant differential pressure across the float

    Rotameter

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    Replacing a Rotameter

    Isolate the instrument

    Drain

    Verify correct replacement

    part

    Install

    Verify pressure tight

    Un-isolate slowly to

    prevent slamming the float

    In service leak check

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    Flow Instruments: DP Cell

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    Ultrasonic Flow Measurement Devices

    Examples: Controlotron, UFM

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    Coriolis

    Offer direct mass flow, volume flow, density,

    and temperature measurement of liquids,

    gases, and slurries

    No moving parts

    Mass flow rate causes the vibrating tubes to

    twist

    The twist of the tubes is proportional to mass

    flowWatch the Coriolis Flow video-10 min

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    Electromagnetic Flow

    Measurement

    Faradays Law

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    Flowmeter Pressure Loss

    Typical

    Accuracy

    Required upstream pipe

    diameters

    Relative

    cost

    Orifice Medium 2 to 4 10 to 30 Low

    Venturi tube Low 1 of full scale 5 to 20 Medium

    Flow nozzle Medium 1 to 2 10 to 30 Medium

    Pitot tube Very low 3 to 5 20 to 30 Low

    Elbow meter Very low 5 to 10 30 Low

    Positive Displacement High 0.5 of rate None Medium

    Turbine High 0.25 of rate 5 to 10 High

    Vortex Medium 1 of rate 10 to 20 High

    Electromagnetic None 0.5 of rate 5 High

    Ultrasonic (Doppler) None 5 of full scale 5 to 30 High

    Ultrasonic (Time of Travel) None 1 to 5 5 to 30 High

    Mass (Coriolis) Low 0.4 of rate None High

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    Other methods of measuring flow

    Rotary Vane Positive Displacement-turbine

    Nutating Disk or piston

    Hot wire method, temperature method

    Pelton Wheel Vortex shedding

    Calorimetric method

    Open Channels

    Weirs

    Target meter

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    Read OE18368 at end of Flow

    section in handout.

    Discuss: What happened?

    Could it happen here? What can we

    do to mitigate it?

    Discuss control of test leads.

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    On toMeasuring Temperature

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