AD-A039 811 DAYTON UNIV OHIO RESEARCH INST F/6 20/5

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LASER WINDOW TEST APPARATUS

OPERATION AND MAINTENANCE MANUAL (For the Test and Evaluation off Optical Components

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University of Dayton Re search Institute T B. HEPQH-T Tl.! LK At±D/OIJ NUMBER . /-. f \ *• \ r 1 •» r 1 TTT Laser Window Test Apparatus, Oe-.jvi Manual Vol. Ill Circuit DJagXgins and Srhemafics

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LASER WINDOW TEST APPARATUS

PPERATION AND .MAINTENANCEJMANUAL (For the Test and Evaluation of Optical Components

for the Airborne Laser Laboratory) »

yOLUMEHr.

CIRCUIT DIAGRAMS AND SCHEMATICS t

Prepared for the Air Force Weapons Laboratory (LRE)

Kirtland Air Force Base Albuquerque, New Mexico 87117

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FOREWORD

The material contained in this volume is called for as Item. A010 of Exhibit A to Contract F29S01-73-C-0124, "Test and Evaluation of Optical Components for the Airborne Laser Laboratory. " Capt. John Loomis/LRE, Air Force Weapons Laboratory, Kirtland AFB, NM, 87117, served as pro- ject officer.

The basic information for this document was prepared by the technical staff of the University of Dayton Research Institute assigned to the project. It is to be noted that this document is Volume III of the four-volume LWTA Operations and Maintenance Manual, the other three of which are identified as:

Volume I Description and Principles of Operation Volume II Setup, Alignment, Calibration, and Operation Volume IV Operations, Software Programs, and Listings

This manual is intended as a working document in that it is designed to be constantly in use; and to be modified, changed, or ungraded as conditions warrant. The format for this document (volume III), therefore, is such that updating modifications can be made directly to the circuits/wiring sketches herein so that correct information is always available, and that co.stly mistakes can be avoided. For example; information is only presented on one side of each page, and this document is bound in such a manner as to make all pages herein readily replaceable.

..-. • , „_^.„

TABLE OF CONTENTS

SECTION 1 - INTRODUCTION

1.1

1.2

1.2.1

1.2.2

1.2.3

1.3

1.4

Scope

Organization of this Volume

Chassis Numbering Scheme

Arrangement of Groups

Arrangement Within Groups

Index of Circuits and Components

How to Use the Diagrams

Page

1-1

1-2

1-2

1-5

1-5

1-7

1-8

SECTION 2 - DIAGRAMS

2. 1

2. 2

2. 3

2. 4

2. 5

2. 6

2. 7

2. 8

2. 9

2. 10

2. 11

2. 12

2. 13 v2. 14

2. 15

2. 16

Components Mounted in Control Console Vector Rack (100 Series) 2-1

Connections Between Console and Optics Table (200, 300 Series) 2-23

Numerical Controller (400 Series) 2-30

Joystick (500 Series) 2-38

Photometer Preamplifier (600 Series) 2-45

Photometer Calibration Mirror (700 Series) . 2-47

Interferometer X-Y Encoders (800 Series) 2-52

Photometer Beam Dump (900 Series) 2-56

Wavetek Interconnecting Cable (1000 Series) 2-62

Computer-Controlled Power Bus (1100 Series) 2-64

Environmental Alarm System (1200 Series) 2-73

Operator Manual Intervention Circuits (1400 Series) 5 and 24-Volt Power Supplies (1500 Series) 2-80

Doppler Mirror (1700 Series) 2-83

Interferometer Detector Circuits (1800 Series) 2-86

Audible/Visual Alarm (1900 Series) 2-90

Revised Frame and Quad Sync Pulse Generator (2000 Series) 2-93

—— - - • . ~ _—__.._

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SECTION 1

INTRODUCTION

SCOPE

This volume contains schematic diagrams and cable connection drawings for the Laser Window Test Apparatus (LWTA), which has been -installed at the Air Force Weapons Laboratory as part of the Laser Window Evaluation Laboratory. The LWTA was constructed by the University of

' Dayton Research Institutejunder Contract No. F29601-72-C-0122, and was f operated during the reporting period under Contract No> F29601-73-C-0124, -^ior the purpose of evaluating infrared (IR) windows and other components in

support of the Airborne Laser Laboratory (ALL) development program. The LWTA is installed in Room 100, Building 418, Kirtland Air Force Base, New Mexico, as an integral part of the Laser Window Evaluation Laboratory.

It should be noted that the LWTA is a highly complex and flexicl scientific instrument system. As such, it is expected to undergo^ constant evolutionary changes during its operating lifetime. This documentation, therefore, is written to describe the configuration of the apparatus as it existed at the end of January 1975.

This section of this volume explains the contents and organization of the remainder of the volume; and it provides instructions, in the form of tables and illustrations, on how to find a particular drawing or diagram. Section 2 herein, contains those referenced drawings' and diagrams. To be of greatest possible use to the reader, it is intended that this volume be used in conjunction with Volume II, which discusses routine operating instructions -- including loading, setting up, manual manipulation, and automatic operation of the apparatus. The other volumes in this series are identified in the Foreword.

1.2 ORGANIZATION OF DIAGRAMS

This subsection contains the "how to" discussions -- relating how to find a circuit, drawing, etc. within the remainder of the document; by reference to Chassis or Groups, or by reference to the index of Circuits and Components.

1.2.1 Chassis Numbering Scheme

Each subassembly that is part of the electronics package of the LWTA has been given a "black box" or chassis number, wjiich was determined from its relationship with various functional groups. Figures 1-1 and 1-2

1-1

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present block diagrams show these groupings.

Number Series

100

200, 300

400

500

600

700

800

900

1000

1100

1200

1300

1400, 1500

1600

1700

1800

1900

2000

of the photometer and interferometer circuitry to The significance of these groupings is as follows:

Function or Description

Components mounted in control console electronics rack

Interconnecting cables between control room and optics room

Numerical Control

Joystick

Photometer preamplifier

Calibration mirrors, photometer

Interferometer X-Y encoders

Photometer beam dump

Wavetek CRT unit interconnections

Computer-controlled power bus

Environmental and table-position controls and sensors

Power panel

Operator manual intervention

Replaced by 2000

Interferometer Doppler mirror drive

Interferometer detectors and preamplifiers

Audible/visual alarm circuit

Sync pulse generator and chopper drives

.

III

1-2

OPTICS TABLE

PHOTOMETER DETECTOR

CHOPPERS (GALVAMOMETER

-DRIVEN MIRRORS)

PHOTOMETER PREAMPLIFIER

SYNC PULSE GENERATOR

CHOPPER DRIVERS

(600) (2000)

aoii

T I PHOTOMETtR CONDI TIONING

AND CLAMPING CIRCUII

CONTROL ROOM

SYNC CONDITIONING PULSE

CIRCUIT

PHOTOMETER SIMULATOR

(103)

(102!

CALI8RATE (MOVING) MIRROR ASSY

MOTOR CONTROL DRIVER AND

LOGIC (700)

(106) CALIBRATION

AND DATA MODE LOGIC

DUMP STATUS

INDICATOR

BEAM DUMP ASSY

DUMP DRIVER

(900)

I_I 1_1 BEAM DUMP LOGIC

ÜC4)

VARIAN COMPUTER

I

Figure 1-1. Photometer Electronics Block Diagram. (Numbers in Parentheses are Chassis Numbers.)

1-3 14 Sept 73

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REFERENCE BEAM

ih u SAMPLE BEAM

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POS.T.ON/VELOCITY

CIRCUIT

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LOSS OF SIGNAL DETECTOR

WAVETEK PHASE METER

SIGNAL CONDITIONING FILTERS

(107)

(1000)

(107)

A TOD COW.

(106)

VARI AN COMPUTER

XANDY OPTICAL ENCODERS

ENCODER TRANSMITTER

X

ENCODER RECEIVER

(106)

Figure 1-2. Interferometer Electronics Block Diagram. (Numbers in Parentheses are Chassis Numbers.)

fl 1-4 14 Sept 73

1. 2. 2 Arrangement of Groups

The wiring and interconnecting information related to each of the previously referenced groups is contained in Section 2. The first page with- in each group has been reproduced on colored paper, so that that group can more easily be located within the volume. The diagrams within each group are arranged in numerical order» by chassis number.

Chassis numbers are also assigned to cable connectors, even where there are cable-to-cable connections with no electronic components are involved. One cable connector drawing may have several numbers, such as "P/J201, P/J301," which is interpreted as follows, "P'^and "j" refer to a plug and a jack, respectively. Plugs and jacks may either be mounted to a panel or box, or they may be attached to the end of a cable. When two or more numbers are indicated (as in the example), it means that those connections are wired one-to-one in a series (similar to extension cords), between the components that they service.

An index of circuit descriptions, with their corresponding chassis numbers and beginning page numbers, appears in Table 1-1. Figure 1-3 is a layout diagram that shows the relative locations of those major cable connectors that are the main communication lines between the control room and the optics room. -

1. 2. 3 Arrangement Within Groups

Although the arrangement within groups may vary somewhat, the i basic arrangement of most groups (in Section 2) consists of a block diagram for the related chassis (and the numbering assigned); followed, inturn, by applicable terminal board or connection diagrams, schematics, circuit diagrams, and supplementary information, where required.

-:*-.

1-5

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CONTROL ROOM

CONNECTORS LOCATED ON PANEL REAR OF RACK •-

OPTICS ROOM

ELECTRONICS RACK

VECTOR RACK ) PIOI J 101

PI02 JI02

OF-TICS TABLE

PI03 JI03

25' PI04 JIO» J207 P207 14 PIN

P307 14 PIN

J307 PI05 JI05 J20S P20S

?4PIN P306 24PIN J306

PIOS

PI07

JlOo

JI07

J204 P;O4 SOWN

P203

P304 50 PIN P303

J304

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50 PIN P202

30P/V PJ02 J302

J20I P20I 30PIN

P30I J30I 50PCN

J205 P203 30PIN

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CAL ROL

1 CONNECTORS LOCATED ON ALUMINUM ANGLE AT BASE OF TABLE

Ü Figure 1-3. Locations of Major Cable Connections.

1-6 31 July 1973

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TABLE 1-1. INDEX OF CIRCUITS AND COMPONENTS

. Circuit Description or Location of Connector

Vector Rack Components of Control Console

Photometer Conditioning, Servo Unit

Photometer Cuad & Frame Sync Pulse Delay Adjustments , Photometer Digital Oscilloscope

Photometer Simulator

System DVM, Channel 16, Photometer Beam Dump and Jo/stick Interfaces

Environmental Controls: Liquid N Low room Temperature warning, Cooling Water Failure, Table Out of Level

Interferometer Doppler Mirror Position & Velocity; Photometer Cal & Data Mode Mirror Drivers Interface, X-Y Encoder Interface

Interferometer Conditioning, BP Filter, LP Filter, Phase Shift Circuit, Loss of Signal Circuit

Rear Panel Connector to Optics Table

Connector Channel at Optics Table

Numerical Controller

Joystick Box

Photometer Preamplifier

Photometer Cal/Data Mode & Mirror Driver

Interferometer X-Y Encoders

Photometer Beam Dump

"Black Box" or Chassis Number Page

100

101

2-1

2-2

102

103

104

105

106

2-4

2-8

2-11

2-13

2-15

107 2-18

200 2-24

300 2-24

400 2-30

500 2-38

600 2-45

Interferometer/Wavetek Panel 1000 2-62

Computer - Controlled Power Bus 1100 2-64

1

Environmental Alarm System

1-7

1200 2-73

h

TABLE 1-1 (Continued)

1 Circuit Description or Location of Connector

Rack-Mounted Power Supply Panel (24-Volt General Purpose Power Supply) Logic Power Supply Panel (Console 5V Power Supply), Operator Manual Inter- vention Circuit

Doppler Mirror

Interferometer Reference/Sample Detector Circuitry

Audible/Visual Alarm

Quad & Frame Sync Chassis (Replaces 1600 Series)

"Black Box" or Chassis Numer Page

1400, 1500 2-80

1700 2-83

1800 2-86

1900 2-90

2000 2-93

N

1-8

^ -• •—• - •- - - •

1.4 HOW TO USE THE DIAGRAMS

To trace a signal from end to end, start at the "black box" end and work back toward the control room. For example, the photometer beam dump circuit is chassis 900. All the connectors associated with this circuit will have numbers in the 900-series, such as 901, 902, etc. The schematics, wiring diagrams, and connection diagrams for the series will show the origin of the signal and the terminal number of the first connector traversed by the signal. The block wiring diagram for the 900-series will show the path to a main connector (usually a 200/300 series). Locate that connector by its number in Section2of this volume, and find the to-and-from connection for the signal being traced. This will show the terminal number of the ultimate destination of the signal.

1-9

i iJI

SECTION 2

DIAGRAMS

2.1 COMPONENTS MOUNTED IN CONTROL CONSOLE

VECTOR RACK (100 SERIES)

2-1 1 August 1973

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2-12 1 August 1973

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2-13 1 August 1973

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2-14 1 August 1973

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2-15 1 August 1973

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2-16 14 Sept 73

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2-17 14 Sept 73

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Plug-In Module, Slot #7 (Interferometer Signal Conditioning)

2-18 14 Sept 73

II-I ii i imntämAummmt , m •• ~ • • -•• - --

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Phase-Matched Bank Pas3 Filters for Interferometer

2-19 14 Sept 73

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2-20 May 1975

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Interferometer Flow Diagram

2-21 14 Sept 73

——

107

Interferometer Phase-Inverting Amplifier and Loss-of-Signal Detector

May 1975

2-2i ^i >

2.2 CONNECTIONS BETWEEN REAR PANEL OF CONSOLE

AND CONNECTOR CHANNEL AT OPTICS TABLE (ZOO

300 SERIES)

]

2-23 1 August 1973

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J-101-11

J-101- 6

J-101-14

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+ 15 VDC -15 VDC © Signal Shields Case Shield

To Photom- eter preamp

P/J-201 P/J 301

Console-to-Optics Table Connections (P/J 201,301)

2-24 14 Sept 73

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102-12

102-13 102-14 102-15 102-16

102-17 102-21 102-22.

104- 3 104-13

104-14 104-15 104-17

104-12 104-17 104-19 104-17 104-20

104-17 104-22 104- 3 104-23 104- 3 104-15

104- 3 104-16

104-19 104-20

104-19 104-21

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Photometer Quad and Frame Sync pulses

^££-j 30 f - Beamdump '

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Joyc (+5); Joy 2 ' Joyc (+ S)'

Joy 3 / Joyc (+5) Read Joy Stk ' + 5 Data Accepted, Joystk + 5 CALMD + 5

•DATAMD

Jov stick

Cal & Data MODES

P/J-202

P/J-302 i

Console-to-Optics Table Connections (P/j 202, 302)

2-25 14 Sept 73

• * - -

P/J 203. 303

J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J

106-22

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37 13 36 14

2 -

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P/J-203 P/J 303

Cal & Data MODES

Environmental Warnings

Spares Vector Box Zlot #5

Spare, Vector Box Slot #5

Spares Vector Box Slot #6

Spares Vector Box Slot #5

i

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2-26 1 August 1973

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2-27 14 Sept 73

Ä

P/J £Ub, 3Ub

J-106-11 J-106-12- J-107-12 J-107-12 J-107-14 J-107-15

MUX J2-27 MUX J2-27 MUX J2-31 MUX, J2-Common

J-105- 7- J-105- 7- J-105- 8 J-105- 8 J2-35 J2-35

J-108, Analog Gnd •{:

1

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— L.VDT Output (+) Blue -- LVDT Output Common (-) Green — Ref Detector Amp Output ii it »t ii

15

16

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Sample Detector Amp Output Ref & Sample Detecotr Amps Common X - Joystick X - Joystick Y- Joystick Joystick - Common + 15 + 15 -15 -15

20

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10 22_

11 23 12

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P/J-206

P/J 306

w H W

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} Spare

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2-28 1 August 1973

P/J 207. 307

Relay Rack Panel

110 Vac Line at Rack { To 24 VDC Powermate-

at 50 ma Module

To 12 VDC Regulator { To 24 VDC at 6 amp- standard PS

Ground to Rack (

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14

Amphenol 57-40140 #7 14 PIN

_ POWER High Low 24 VDC ( + ) 24 VDC (Com) (-) 12 VDC (+)

110 VAC

12 VDC (Com)(-) 24 VDC (+)

24 VDC (Com)(-)

Spares

Powermate - 24 VDC at 50 ma Module From 12 VDC Regulator

Standard Power Supply, 24VDC at 6 Amps

Shields Frame Gnd.

P/J-207

P/J 307

Console-to-Optics Table Connections (P/J 207, 307)

2-29 14 SeP4 73

—i —_ —. J

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2.3 NUMERICAL CONTROLLER (400 SERIES)

• - '-'•• - •• • ' :-"— I Mill ••••

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2-30 1 August 1973

I

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2-31 1 August 1973

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2-32 14 Sept 73

400

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Control Transmitters for Numerical Control

2-33 14 Sept 73

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2-34 14 Sept 73 •*--•-•- • •• •• • - •— • •• - -— -

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NOTE: These circuits are mounted inside the G.E. numerical control box.

The 5-volt connections are the G.E. power supply.

(X) indicates wire wrap connector of numerical controller.

— *.

Numerical Control Control Functions

2-35 — —• •• .,..•.-.•--... —— ....

14 Sept 73

400

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Z-36 14 Sept 73

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2-37 14 Sept 73

2.4 JOYSTICK (500 SERIES)

2-38 1 August 1973

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Joystick Wiring Block Diagram

2-39 14 Sept 73 - ,

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2-40 14 Sept 73

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Joystick Digital Portion (Inside Joystick Box) Sheet 1 of 2

2-41 , 14 Sept 73

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2-42 14 Sept 73

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2-43 1 August 1973

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JOYSTICK LEGEND

UP

IN OUT

DOWN In/Out of table slot

FULL SCALE OUTPUTS

UP +9. 5V

DOWN -9.5 V

In -9. 5 V

Out +9. 5 V

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Joystick Legend

2-44 • • - -•

14 Sept 73 J

2.5 PHOTOMETER PREAMPLIFIER (600 SERIES)

2"45 1 August 1973

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May 1975

2-46

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2.6 PHOTOMETER CALIBRATION MIRROR CIRCUITRY (700 SERIES)

2-47 1 August 1973

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Calibration Mirrors Wiring Block Diagram

2-48 14 Sept 73

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2-49 " —• ••-• — - —j • -- •

14 Sept 73

700

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Mirror and Door Driver Circuit (Optics Room)

May 1975

2.50 —

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2-51 14 Sept 73

in.

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2.7 INTERFEROMETER X-Y ENCODERS (800 SERIES)

2-52 1 August 1973

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Interferometer X-Y Encoder Wiring Block Diagram

2-53 14 Sept 73

800

Interferometer X-Y Encoders

2-54 1 August 1973

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2-55 14 Sept 73

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2-56 1 August 1973

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2-57 14 Sept 73

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2-58 14 Sept 73

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2-59 ...... MM—O—11 ^ f

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2-60 14 Sept 73

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2-61 14 Sept 73 ly^y^fl

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2-62 1 August 1973

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S 2-63 14 Sept 73

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2-64 1 August 1973

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2-65 14 Sept 73

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2-66 1 August 1973

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2-67 14 Sept 73 \ mil • *J

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2-68 1 August 1973

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2-69 1 August 1973

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2-70 14 Sept 73

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2-71 1 August 1973 — ••_

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2-72

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2-74 14 Sept 73

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Z-75 14 Sept 73

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2-76 14S-pt 73

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2-77 1 August 1973

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2-79

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2-80 9 August 1973

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2-81 14 Sept 73

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2-82 14 Sept 73

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6-77

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2.83 1 August 1973

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2-84 14 Sept 73

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2-85

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2-86 1 August 1973

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2-87 14 Sept 73

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May 1975

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2.89 14 Sept 73

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2-94 14 Sept 73

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2-96 14 Sept 73

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