materials innovation - emix-jsr.co.jp...3 4 challenge all employees of jsr group should share a...
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We create value through materials based on the mixing technology, to enrich society, people and the environment
Corporate Mission
MaterialsInnovation
Founded in 1964, for over a half a century, our company has aimed to manufacture products that contribute to society by engaging in the production of Masterbatches that are essential for rubber products used in automobiles, electric appliances, precision machinery, construction materials, athletic footwear and adhesives, as a specialized company of rubber Masterbatches.In particular , our highly sophisticated production system and unique research and development that explores the possibilities of rubber as a raw material, with a commitment to only the best quality etc., and technology and know-how that we have cultivated over the years have been highly valued not only domestically but internationally as well.The economic environment that surrounds us and social structures have become increa-singly more complicated and we face drastic changes in association with recent global-ization and, accordingly, customer needs have become more diversified and sophisticated.Under such circumstances , under the corporate philosophy of “Materials Innovation―We create value through materials based on mixing technology to enrich soc iety , people and the environment” We wil l continue to be involved in t h e c r e a t i o n o f n ew technology and new value, striving to contribute to our society.
PresidentKazushi Abe
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ChallengeAll employees of JSR Group should share a common, global focus and desire to succeed. Em p l o y e e s s h o u l d f e e l confident to autonomously take on new cha l lenges , learning from successes while viewing setbacks as oppor-tunities to learn, grow and improve.
CommunicationAl l employees shou ld fee l comfortable and confident ma in ta in ing open l i nes o f bi-directional communication at all levels within the JSR Group. Employees should strive for organizational transparency through direct conversations as the best means to share value and achieve common goals, especially in the face of growth and diversification.
CollaborationE m p l o y e e s w i l l w o r k together in the sp i r i t o f cooperation valuing common, corporate goals over internal or departmental barriers. Emp loyees w i l l a l so be encouraged to ac t ive ly collaborate with external resources and not be bound to conventional ideas.
CultivationA l l e m p l o y e e s w i l l cultivate an environment that supports bi-directional communication between managers and subordinates and provides opportunities to develop together as individuals and as members of productive, supportive teams.
We are a member of the JSR Group.Based on the JSR group’s policy, our efforts to realize the ELASTOMIX’s corporate mission are guided by a management policy consisting of two core components.The first is a set of universal and unchanging “fundamental pillars of management” through which we work to achieve continuing growth. The second is our “responsibilities to stakeholders,” which are an expression of our responsibilities as a good corporate citizen.
Management Policies Course of Action : 4C
Continuous creation of marketWe will respond to constantly changing social conditions by always creating new markets that will allow us to contribute to the realization of social needs and achieve sustainable growth.
Enhancement of corporate cultureAs society evolves, so will our organization. We will build on its existing positive corporate culture to create an organization and management style with the vitality to keep evolving.
Increase in corporate valueWe will position itself to increase our overall corporate value by creating businesses through materials based on mixing technology with focuses on customer satisfaction and the fulfillment of employees.
Responsibility to our customers / business partners・Constantly evolve to meet the demand for new materials・Always strive to increase customer satisfaction・Act in good faith and maintain fair and equitable business relations・Continue to be socially and environmentally conscious throughout the supply chain
Responsibility to our employees・To be evaluated and rewarded based on fair standards・Continuous opportunities to grow by challenging themselves・Acceptance of the diversity of fellow colleagues and to be provided a place where all employees can work together as a team
Responsibility to society・Responsible and respectful business practices (Responsible Care) that consider the environment and safety・Support of environmental conservation by providing eco-friendly products・Reduction of our environmental impact throughout the entire product lifecycle・Active contribution to conserving biodiversity throughout its business activities and the entire product lifecycle
Responsibility to shareholders・Aiming to increase corporate value by creating business opportunities through materials・Constantly enhancing its management efficiencies・Inspiring trust by being highly transparent and conducting sound corporate management practices
Fundamental Pillars of Management
Responsibility to Our Stakeholders
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Depending on customer's specification, Compounded rubber is compressed into a sheet form.
Synthetic rubber
Weather strip
Rubber Crawler
O Ring
Mechanical Joint
Rubber Roller Railway Anti-vibration Rubber
Auto parts vibration rubber
Engine MountStrut MountBody Mountetc
Oil SealGrommetetc
Radiator HoseAir Brake HoseAir Cleaner HoseOil Hoseetc
Auto Parts Hose
Auto Parts Other
Oil
Carbon black
Carbon white
Chemicals
In order to make rubber products, a process for preparing rubber materials having the properties needed in a rubber product (Masterbatch) is necessary.However, this process is extremely complicated, as the properties of rubber entirely change just by a difference in the quantity of raw materials formulated or the kneading method.Although this is a very difficult field that has yet to see the establishment of an academic system worldwide, it is our mission to develop and manufacture rubber targeting more effective use of rubber products, while conducting research on Masterbatch.
We have three plants in Japan, each of which has established a highly sophisticated production system by combining complete process control and accumulation of know-how in a well-balanced approach.Each of the plants is engaged in the production of high-quality products for meeting customer needs, while placing the highest priority on environmental conservation as well as safety and disaster prevention.
Our products are found across a range of applications throughout society and in our daily life.Productization
Several thousands of kinds of raw materials are selected and weighed/formulated.
Raw materials are mixed uniformly.Our mixing process is the result of a concentration of technologies we have cultivated over our years of long experience.
Products are packaged according to the specification required by each customer and shipped.
Production Processes・Quality Management
Weighing/formulation
Production process
Quality management
Mixing
Compression
MasterbatchIt performs thermogravimetry and d i f f e ren t i a l t he rma l analysis of material components at the same time. Quantitative analysis, thermal decomposition analysis, thermal stability, reactivity etc can be evaluated.
The surface structure of the material can be observed finely. Also, identical and quantitative analysis of contained elements is possible.
It is possible to do qualitative and quantitative analysis by separating polymeric materials and constituent gases such as additives. It is effective for identifying organic compounding agents.
TG-DTA(Thermogravimetry - Differential Thermal Analyzer)
SEM(Scanning Electron Microscope)
GC(Gas Chromatography)
Processing by custom
er
〈Automobile〉
〈Construction Equipment〉 〈Civil Engineering〉 〈Architecture〉
〈Consumer Electronics〉 〈Printing〉 〈Shinkansen〉Anti-vibration Rubber・Gasket
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Raw Materials KnowledgeIn order to manufacture Masterbatch, it is important to fully understand the properties and characteristics of raw materials.By leveraging our raw materials knowledge that we have accumulated for over half a century, we have started to globalize raw materials, making it possible to provide raw materials to our customers at a competitive price.
Mastering molding processesWe believe it is necessary to fully master the molding and processing processes that are conducted by customers so that we can provide customers with a Masterbatch that they can use with a high level of satisfaction.By establishing a relationship of trust with our customers, we are also demonstrating our commitment to acquire knowledge about the molding processes they use.
Formulation TechnologyWith Masterbatch, just a change in any formulation will result in a drastic change to rubber properties.Therefore, an appropriate formulation design backed by a wealth of experience is essential, and formulation design is an extremely important factor that determines the life of product differentiation.We take pride in our highly ranked research achievements within the industry and we look to continue to respond accurately to needs that are increasingly diverse and sophisticated.
Assessment TechnologyRequests from customers are infinitely diverse and Masterbatch specifications differ depending on each customer.In order to provide a Masterbatch with a quality that satisfies all customer demands, we have prepared an exhaustive assessment system.
Processing Technology
Our ability to make proposals that meet the expectations of customersWe are ready to solve customer problems together with customers and meet their demands by unifying sales, technical and production departments.We also carry out continuous follow-ups so that customers can use our products with peace of mind by leveraging our technology and know-how as well as our far-reaching global network.
Although various raw materials are needed for manufacturing Masterbatch, it is not easy to mix them uniformly.We have systematically collected and analyzed findings obtained from technical staff at worksites to promote unique research and d e v e l o p m e n t , r e s u l t i n g i n successful mass production and the establishment of technology t ha t p rov i des f o rmu l a t i on characteristics to the greatest extent possible.
We offer comprehensive strength to respond to any and all kinds of needs from the rubber manufacturing industry in which highly sophisticated expertise is required.
Comprehensive strength in response to needs
Production system that supports stable supplyWe have a production system that covers not only domestic but also overseas areas that enables us to promptly and stably supply a wide range of products that meet customer needs.Furthermore, in order to supply high-quality products to customers, we conduct thorough quality management at all domestic and overseas bases.
Customer-oriented
proposal and follow-up system
Production system that allows stable
supply of high-quality products
Developm ent and improveme nt directly connected to customer needs
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THAILANDELASTOMIX(THAILAND) CO.,LTD.No.7/116, Moo 4, Tumbol-Mapyangporn, A-Pluakdaeng, Rayong 21140, ThailandISO 9001 certified、ISO 14001 certified
ChinaTianjin Kuo Cheng Rubber Industry Co., Ltd.No28, Jinhai Road, Jinghai EconomicDevelopment Area, Tianjin, ChinaISO9001/14001 certified、IATF16949 certified、OHSAS18001 certified
ChinaFuzhou Kuo Tai CMB Co.,Ltd.QingKou Investment Area, Minhou Xian, Fuzhou, Fujian, China
■ Overseas
INDONESIAPT.ELASTOMIX INDONESIAKawasan Indstri Mitra KarawangJl. Mitra Raya Selatan III Blok H-8, Desa Parungmulya, Kec. Ciampel, Kab. Karawang, IndonesiaISO 9001 certified、ISO 14001 certified
ChinaELASTOMIX (FOSHAN) CO., LTDNo10 South Qili Road,Leping,Sanshui,Foshan, Guangdong, China ISO14001 certified、IATF16949 certified、OHSAS18001 certified
JSR Corporation◆ Head office:1-9-2, Higashi-Shimbashi, Minato-ku, Tokyo 105-0021, Japan◆ Plant:Yokkaichi, Chiba, Kashima◆ Research Laboratories:Yokkaichi, Tsukuba
■ Group Companies
■ JAPAN
● Head office 100, Kawajiri-Cho, Yokkaichi, Mie 510-0871, Japan TEL:059-345-2022 FAX:059-346-5038 ISO 9001 certified、ISO 14001 certified
● Technical Department 100, Kawajiri-Cho, Yokkaichi, Mie 510-0871, Japan TEL:059-345-5965 FAX:059-347-0441 ISO 9001 certified、ISO 14001 certified
● Materials Development Department 100, Kawajiri-Cho, Yokkaichi, Mie 510-0871, Japan TEL:059-345-8182 FAX:059-345-8116 ISO 9001 certified 、ISO 14001 certified
● Tokyo Sales Office 1-9-2, Higashi-Shimbashi, Minato-ku, Tokyo 105-0021, Japan TEL:03-6218-3790 FAX:03-6218-3793 ISO 9001 certified
● Nagoya Sales Office 3-28-12 Meieki, Nakamura-ku, Nagoya, Aichi 450-0003, Japan TEL:052-571-1332 FAX:052-562-1069 ISO 9001 certified
● Osaka Sales Office 4-1-3, Bingo-machi, Chuo-ku, Osaka 541-0051, Japan TEL:06-6203-1459 FAX:06-6203-3639 ISO 9001 certified
● Fine Manufacturing Department 1-6-17, Obata, Yokkaichi, Mie 510-0875, Japan TEL:059-346-2626 FAX:059-346-2637 ISO 9001 certified、ISO 14001 certified
With the expansion of overseas markets, we are also progressing beyond national boundaries by establishing production sites overseas in order to deliver our high-quality products to customers everywhere.Expansion of operational areas which results in increased reliance and trust on the part of our customers: that is ELASTOMIX's dynamic network.
● Tokyo Plant3420, Sugao-Machi, Joso, Ibaraki 303-0044, Japan TEL:0297-27-2231FAX:0297-27-0994ISO 9001 certified、ISO 14001 certified
● Yokkaichi Plant100, Kawajiri-Cho, Yokkaichi, Mie 510-0871, JapanTEL:059-345-2027FAX:059-348-1990ISO 9001 certified、ISO 14001 certified
● Shiga Plant1770, Sone-Cho, Nagahama, Shiga 526-0103, JapanTEL:0749-72-3301FAX:0749-72-2398ISO 9001 certified、ISO 14001 certified
ELASTOMIX Group’sNetwork
MEXICOELASTOMIX MEXICO S.A. de C.V.Rio San Lorenzo No.619 Modulo 1,Parque Tecnoindustrial Castro del Rio, Irapuato, GTO, México
■Company Name : Elastomix Co., Ltd.■Established : August 1964■Business : (1)Rubber mixing (2)Sales of rubber compounds (3) All other business activities incidental
to foregoing■Production Capacity : Carbon mas terbatch (CMB) : 44,000 tons/year Filler masterbatch (FMB) : 15,000 tons/year■Settlement of Accounts : March■Capital : 415 million yen■Representative : Kazushi Abe , President■Major Shareholder : JSR Corporation■Banks: Mizuho Bank, Ltd. MUFG Bank, Ltd.
1964 August Established Hokkaido Rubber Processing Co., Ltd. with a capital of 10 million yen. Started operations in February 1965.
1966 March Company name changed to Nichigo Rubber Processing Co., Ltd.
Head office relocated from Hokkaido to Tokyo Completed Yokkaichi Plant in Yokkaichi, Mie August Capital increased to 50 million yen October Completed Tokyo Plant in Mitsukaido (currently Joso) ,Ibaraki.1967 October Completed a new plant in Yokkaichi1968 July Capital increased to 150 million yen.1971 April Completed Shiga Plant at Biwa-Cho, (currentlyNagahama)Shiga 1987 September Completed Technical Division building at Yokkaichi Plant.1990 April Capital increased to 300 million yen.1992 April Company name changed to Elastomix Co., Ltd.1993 June Capital increased to 400 million yen.1994 April Completed Okayama Plant at Ochiai-Cho, Okayama1996 January Capital increased to 415 million yen. July Invested in Tianjin Kuo Cheng Rubber Industry Co., Ltd.
of China1997 February Obtained ISO9002 certification2000 March Established Elastomix (Thailand) Co., Ltd. in Thailand2001 March Obtained ISO14001 certification September Invested in Fuzhou Kuo Tai Rubber Industry Co., Ltd. of China2002 February Obtained ISO9001 certification August Head Office relocated to Yokkaichi, Mie Opened Tokyo Office at Chuo-Ku, Tokyo. December Started production of CMP (Chemical Mechanical
Planarization) pads.2004 October Increased share in Fuzhou Kuo Tai Rubber Industry
Co.,Ltd.of China.2005 January Opened Kyushu Liaison Office in Tosu, Saga March Established Elastomix (Foshan) Co., Ltd. in Guangzhou
Province, China2007 December Increased share in Tianjin Kuo Chebg Rubber Industry
Co.,Ltd.of China.2009 January Tokyo Sales Office relocated to Minato-Ku, Tokyo.2011 July Increased share in Elastomix (Thailand) Co.,Ltd..2013 June Established PT. Elastomix (Indonesia) in Indonesia2017 February Established ELASTOMIX MEXICO S.A. de C.V. in Mexico
Company Profile
History
Details of PlantsTokyo Plant■Plant Area : 19,197㎡■Production Capacity : 20,000 tons/year■Number of employees : 75■Major Facilities : Mixer Line(2 Lines) Kneader Line(1 Line) Mill blender Line(1 Line)■Major Products : Standard and customized carbon masterbatch (CMB)■ISO 9001 certified、ISO 14001 certified
Yokkaichi Plant■Plant Area : 12,036㎡■Production Capacity : 24,000 tons/year■Number of employees : 66■Major Facilities : Mixer Line(2 Lines) Kneader Line(1 Line)■Major Products : Standard and customized carbon masterbatch (CMB)■ISO 9001 certified、ISO 14001 certified
Shiga Plant■Plant Area : 18,017㎡■Production Capacity : 15,000 tons/year■Number of employees : 47■Major Facilities : Mixer Line(2 Lines) Kneader Line(3 Lines)■Major Products : Standard and customized white filler masterbatch(FMB) Resin blended master pellets■ISO 9001 certified、ISO 14001 certified
THAILAND Plant■Plant Area : 24,000㎡■Production Capacity : 39,000 tons/year■Number of employees : 209■Major Facilities : Mixer Line(3 Lines) Kneader Line(4 Lines) Mill blender Line(1 Line) Strainer Line(1 Line)■Major Products : Customized carbon
masterbatch (CMB)■ISO 9001 certified、ISO 14001 certified
INDONESIA Plant■Plant Area : 24,000㎡■Production Capacity : 9,000 tons/year■Number of employees : 100■Major Facilities : Mixer Line(1 Line)■Major Products : Customized carbon
masterbatch (CMB)■ISO 9001 certified、ISO 14001 certified
MEXICO Plant■Plant Area : 5,000㎡■Production Capacity : 7,000 tons/year■Number of employees : 32■Major Facilities : Kneader Line(1 Line)■Major Products : Customized carbon
masterbatch (CMB)
FOSHAN Plant■Plant Area : 30,000㎡■Production Capacity : 20,000 tons/year■Number of employees : 140■Major Facilities : Mixer Line(2 Lines) Kneader Line(1 Line)■Major Products : Customized carbon
masterbatch (CMB)■ISO14001 certified、IATF16949 certified、 OHSAS18001 certified
Tianjin Plant■Plant Area : 33,000㎡■Production Capacity : 20,000 tons/year■Number of employees : 156■Major Facilities : Mixer Line(4 Lines) Kneader Line(3 Lines)■Major Products : Customized carbon
masterbatch (CMB)■ISO9001/14001 certified、IATF16949 certified、 OHSAS18001 certified