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Description of the machine

MATEC | 30 HV 3000 / NC

1. Company

1.1. General company details

Name of the company KISTNER GmbH & Co.KG

Adress Industriestraße 7-9

95349 Thurnau

Phone +49 9228 987 - 0

E-Mail info@maschinen-kistner.de

Web www.maschinen-kistner.de

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2. Index

1 Company……………………………………………………………………………….... 1

1.1. General company details…………………………………………………………. 1

2 Index………………………………………………………….……………………………. 2

3 Machines info………………………………………….………………….............. 3

3.1 Technical Data and equipment ………………………….…...…………….. 4-7

3.2 Machine pictures …………………………………………………….…............. 8

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3. Technical description

3.1 Technical data

5-axis universal machining center

Manufacture MATEC

Type 30 HV 3000/NC

Year of manufacture 2011 / 2012

Program running hours ca. 5700

Control HEIDENHAIN – TNC 530i

Machine number 1241

Travels X – 3.000 mm / Y – 1.000 mm / Z – 1.100 mm

NC-rotary table SKH-NC 6/800

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3.2 Technical data and equipment

NC-rotary table SKH-NC 6/800

face plate horizontal

face plate Ø 800mm

indexingaccuracy ± 12°

transport load max. 2.500 kg

max. tangential moment with clamping 6.500 Nm

including motor (AC) with fitted rotary measuring system and hydraulic clamping and

incuding additional CNC-axis

position of the roatry table: X – 970 mm / Y – 500 mm

rotrary table is embedded in the machine bed

direct measuring system for NC-rotary tables

indexing accuracy ± 5°

1-axis NC-swivel head

+/- 105 degree swiveling

direct measuring system ± 3 arc second

either continuously or with adjustably clamping

clamping forces: 2.400 Nm not clamped

4.200 Nm clamped

Spindle

motor spindle 12.000 1/min.

motor spindle with 30 kW (40% ED)

17 kW (100% ED)

torque 191 Nm (40% ED)

108 Nm (100% ED)

machine spindle with HSK 63-A

tool holder HSK 63 form A according to DIN 69893

Coolant

internal coolant supply 20 bar (paper band filter)

Equipment of the machine for the use of tools (DIN 69871) with

internal coolant supply through the spindle and the tool.

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- paper band filter system (fineness 30 my)

- 2. coolant circulation (high pressure pump 20 bar)

- tank capacity paper filtration system 450 l

internal coolant supply 70 bar

via NC-programm

infinitely programmable

pump capacity at 20 bar 27 1/min

at 70 bar 22 1/min

coolant tank 900 l

coolant high pressure at the external nozzles

coolant high pressure pump switchable via M-function in the part program

on the external nozzles at the spindle stock 20 bar

compressed air at the external nozzles

controllable via M-function in the part program

IK-compressed air through the tool

precondition is the option internal coolant supply

flow controller coolant supply

equipment of the machine for the automatic monitoring of the coolant supply

through the spindle and tool

chip drainage with slotted sieve

Tool changer

tool magazine with 80 places

tool changer traveling in column

Control

Control Heidenhain iTNC 530

5 axis + spindle

hard disk with ca. 26 GB for free use

including network card

electronic handwheel (portable)

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3D-measuring probe

3D-measuring probe with radio

with radio signal transmission control inclusive control software

Special machine table

special face plate with 6 Speedy-Twister-modules

machine table with 38 Speedy-Twister-modules

- 4x retractable nipples with zero point

- 42 x rectratable nipples without centering

- 46 x nipple fixing

- 46 x support disc

- 46 x distance disc with O-ring

Partition wall

partition wall for two-place-system

special plate for partition wall for the adaption of the partition wall on chucks

automatic safety doors for x-axis = 3.000 mm

open: automatically after the program ends

close: 2-hand release

1-hand operation for automatic sliding doors

security query via pressure wave tube

2 pieces of oil suction units

for filtration and suction of oil-/emulsion mist

with a flashpoint not under 120° Celsius

electrostatic air filter MAXI 2200

horizontal with motor and blower

and separate set up console

inclusive electrical control of the filter condition

air performance ca. 1.800 m3/h

number of cell units 2 pieces

overall performancwe 750 watt

operating voltage 230 V / 50 Hz

Central grease lubrication

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Operating panel

increasing of the operating panel up to 200 mm

Hydraulic clamping circuits and rotary distributor

2-fold rotary distributor for rotary table or counter-bearing

Necessary for hydraulic or pneumatic clamping devices, which are mounted directly on the rotary table

or at a device bridge with counter bearing.

Version of rotary distributor for:

1 x clamping

1 x release

1 line pneumatic

1 line hydraulic

tool identification system Balluff

Version with read and write unit

at the tools charging station, with

separate control panel

5 pieces of pneumatic clamping circuits

1 x clamping

1x release

operation via 2-hand operation

1-hand operation / M-function

hydraulic clamping

pressure max. 100 bar

pump capacity 100 1/min.

tank capacity 30 l

5 pieces of additional clamping ciruits

1x clamping

1x release

query voltage via press switch

operation via 2-hand operation

1 hand operation / M-function

operating manual / documentation

machine parameter on CD

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3.3 Machine pictures

(ORIGINAL PHOTO) front view – open system: MATEC 30 HV 3000 / NC

(ORIGINAL PHOTO) rear view: MATEC 30 HV 3000 / NC

Traveling Column Series HV/HVU

Tra

velin

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olu

mn

Se

rie

sH

Vm

ach

ine

s

The traveling column series has been con-

ceived for single-part and series produc-

tion. Whether used for twin table machi-

ning with rotary table or tail stock, multi-

ple clamping or single-part manufactu-

ring of voluminous parts, this machine

group covers nearly all fields of applica-

tion. Stability, precision and high speed

are characteristics of these machines.

Outstanding features of the HV machines

are long traverse paths, horizontally and

vertically swiveling machine spindles,

easy mounting of clamping units as well

as automatic loading by means of ex-

ternal loading systems.

A swivel head for 5-side horizontal and

vertical machining as well as for 3D

machining distinguishes the HV series.

These machines are also available in

different configurations.

The matec “tailor-made” system with its

extensive service package allows a multi-

tude of machine concepts which provide

an optimal manufacturing solution for

every customer, securing a competitive

advantage.

Traveling Column Series - HV Machines

Flexibility in single-part and series production

OptionsAdditional tool magazine

with up to 200 pcs

Pick-up stations for oversized tools

or angle drilling and milling heads

CTS with pressure 20/40/70 bar

Micro lubrication system

Coolant cleaning units with

different filter system

Coolant temperature control

Coolant tank with volume

capacity 450/900/2,000 l

Oil suction units

Automatic doors

1-axis rotary table with

conventional or direct drives

2-axis tilting rotary table

Lathe spindle vertical/horizontal,

size A8 and A11

High speed rotary table with

direct drive up to 4,000 rpm

(turning/positioning)

Additional tool magazine

only for turning tools with

separate tool changer

Separate fixed tool holder on

the headstock for turning tools

(option: with interrupted cut especially

for heavy turning operations)

CNC carriage unit for tail-stock,

steady rest and opposed spindle

Integrated quick change pallet systems

Clamping hydraulics or pneumatics

Rotary distributor for hydraulics

and pneumatics

3-D probe

Tool measuring or tool breaking control

Loading automation / NC-gripper

Standardspecifications

Full cladding of the machiningarea incl. electrically protectedsliding doors

Digital main spindle drive, motor

spindle, oriented spindle stop

Spindle bearing Ø 80 mm,

tool clamping 12,000 N

Linear guides in all axes

Feed rate/rapid feed with digital

AC servo motors in all axes

Tool magazine traveling in

X-axis (protectively installed

in the traveling column)

Tool position coding variable

Automatic lag compensation for

high speed milling of contours

Chip conveyor

Controls

Rexroth INDRA Motion MTX

Heidenhain iTNC 530

Siemens 840D

matec-30 HV with integrated rotary table 1,450 mm matec-30 HV with two traveling columns and 9 CNC axes

The machine concept of matec-30 HV is based on thelong-bed machine matec-30 L. The machine is equippedwith a swivel head. Various CNC rotary tables in connec-tion with the swivel head enable to perform 5-side or 3Dmachining of work parts. The long X-axis and the swivelhead swiveling 105° to both sides guarantee multilateralmachining of long profiles or shafts in multiple clamping.

matec-30 HVHorizontal and vertical machining

Special features

Tool system SK40 /HSK-A 63

Swivel head +/- 105° continuously variable as

CNC axis for horizontal and vertical machining,

indexing precision +/- 5 angular seconds

Optionally available as milling/turning center

with turning diameters up to 2,200 mm

Specifications

Working area X-axis 1,300 -12,000 mm

Working area Y-axis 600 (800/1,000/1,200) mm

Working area Z-axis vert. 700 (1,000/1,200)/hor. 800 (1,100/1,300) mm

Distance spindle nose/table vert. 0 - 700 (1,000/1,200)/hor. 150 - 950 (1,250/1,450) mm

Machine table width 635 (835/1,035/1,235) mm

T-slots 18 H8

Spindle SK40 (HSK-A 63)

Speed 9,000 (12,000/15,000/18,000/24,000/42,000) rpm

Power 16 (30) kW - 40% DC

Torque, max. 100 (191) Nm - 40 % DC

Rapid feed 30 (48/100 with linear drive) m/min

Drilling performance in steel 40 (60) mm

Tapping in steel M22 (M30)

Milling capacity in steel 400 (500) cm3/min

Tool magazine 36 (48 up to 200) pcs

Tool diameter, max. 70 (130) mm

Tool length, max. 340 (450) mm

Tool change time vertical approx. 3.5 sec / horizontal approx. 6.5 sec

Chip-to-chip time vertical approx. 5.5 sec / horizontal approx. 8.5 sec

Specifications valid for Y=600 mm and swivel head with serration 1°

Subject to technical changes

Traverse paths X-axis mm 1,300 2,000 3,000 4,000 5,000 up to 12,000

Machine table length mm 1,800 2,500 3,500 4,500 5,500 12,500Twin room mach. max. vert. mm - 2x720 2x1,220 2x1,720 2x2,220 2x5,720Machine length, approx. mm 4,910 5,870 7,150 8,460 9,740 18,700Weight, approx. t 7.5 9.2 10.4 11.8 12.8 25