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Description of the machine
MATEC | 30 HV 3000 / NC
1. Company
1.1. General company details
Name of the company KISTNER GmbH & Co.KG
Adress Industriestraße 7-9
95349 Thurnau
Phone +49 9228 987 - 0
E-Mail [email protected]
Web www.maschinen-kistner.de
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2. Index
1 Company……………………………………………………………………………….... 1
1.1. General company details…………………………………………………………. 1
2 Index………………………………………………………….……………………………. 2
3 Machines info………………………………………….………………….............. 3
3.1 Technical Data and equipment ………………………….…...…………….. 4-7
3.2 Machine pictures …………………………………………………….…............. 8
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3. Technical description
3.1 Technical data
5-axis universal machining center
Manufacture MATEC
Type 30 HV 3000/NC
Year of manufacture 2011 / 2012
Program running hours ca. 5700
Control HEIDENHAIN – TNC 530i
Machine number 1241
Travels X – 3.000 mm / Y – 1.000 mm / Z – 1.100 mm
NC-rotary table SKH-NC 6/800
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3.2 Technical data and equipment
NC-rotary table SKH-NC 6/800
face plate horizontal
face plate Ø 800mm
indexingaccuracy ± 12°
transport load max. 2.500 kg
max. tangential moment with clamping 6.500 Nm
including motor (AC) with fitted rotary measuring system and hydraulic clamping and
incuding additional CNC-axis
position of the roatry table: X – 970 mm / Y – 500 mm
rotrary table is embedded in the machine bed
direct measuring system for NC-rotary tables
indexing accuracy ± 5°
1-axis NC-swivel head
+/- 105 degree swiveling
direct measuring system ± 3 arc second
either continuously or with adjustably clamping
clamping forces: 2.400 Nm not clamped
4.200 Nm clamped
Spindle
motor spindle 12.000 1/min.
motor spindle with 30 kW (40% ED)
17 kW (100% ED)
torque 191 Nm (40% ED)
108 Nm (100% ED)
machine spindle with HSK 63-A
tool holder HSK 63 form A according to DIN 69893
Coolant
internal coolant supply 20 bar (paper band filter)
Equipment of the machine for the use of tools (DIN 69871) with
internal coolant supply through the spindle and the tool.
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- paper band filter system (fineness 30 my)
- 2. coolant circulation (high pressure pump 20 bar)
- tank capacity paper filtration system 450 l
internal coolant supply 70 bar
via NC-programm
infinitely programmable
pump capacity at 20 bar 27 1/min
at 70 bar 22 1/min
coolant tank 900 l
coolant high pressure at the external nozzles
coolant high pressure pump switchable via M-function in the part program
on the external nozzles at the spindle stock 20 bar
compressed air at the external nozzles
controllable via M-function in the part program
IK-compressed air through the tool
precondition is the option internal coolant supply
flow controller coolant supply
equipment of the machine for the automatic monitoring of the coolant supply
through the spindle and tool
chip drainage with slotted sieve
Tool changer
tool magazine with 80 places
tool changer traveling in column
Control
Control Heidenhain iTNC 530
5 axis + spindle
hard disk with ca. 26 GB for free use
including network card
electronic handwheel (portable)
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3D-measuring probe
3D-measuring probe with radio
with radio signal transmission control inclusive control software
Special machine table
special face plate with 6 Speedy-Twister-modules
machine table with 38 Speedy-Twister-modules
- 4x retractable nipples with zero point
- 42 x rectratable nipples without centering
- 46 x nipple fixing
- 46 x support disc
- 46 x distance disc with O-ring
Partition wall
partition wall for two-place-system
special plate for partition wall for the adaption of the partition wall on chucks
automatic safety doors for x-axis = 3.000 mm
open: automatically after the program ends
close: 2-hand release
1-hand operation for automatic sliding doors
security query via pressure wave tube
2 pieces of oil suction units
for filtration and suction of oil-/emulsion mist
with a flashpoint not under 120° Celsius
electrostatic air filter MAXI 2200
horizontal with motor and blower
and separate set up console
inclusive electrical control of the filter condition
air performance ca. 1.800 m3/h
number of cell units 2 pieces
overall performancwe 750 watt
operating voltage 230 V / 50 Hz
Central grease lubrication
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Operating panel
increasing of the operating panel up to 200 mm
Hydraulic clamping circuits and rotary distributor
2-fold rotary distributor for rotary table or counter-bearing
Necessary for hydraulic or pneumatic clamping devices, which are mounted directly on the rotary table
or at a device bridge with counter bearing.
Version of rotary distributor for:
1 x clamping
1 x release
1 line pneumatic
1 line hydraulic
tool identification system Balluff
Version with read and write unit
at the tools charging station, with
separate control panel
5 pieces of pneumatic clamping circuits
1 x clamping
1x release
operation via 2-hand operation
1-hand operation / M-function
hydraulic clamping
pressure max. 100 bar
pump capacity 100 1/min.
tank capacity 30 l
5 pieces of additional clamping ciruits
1x clamping
1x release
query voltage via press switch
operation via 2-hand operation
1 hand operation / M-function
operating manual / documentation
machine parameter on CD
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3.3 Machine pictures
(ORIGINAL PHOTO) front view – open system: MATEC 30 HV 3000 / NC
(ORIGINAL PHOTO) rear view: MATEC 30 HV 3000 / NC
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The traveling column series has been con-
ceived for single-part and series produc-
tion. Whether used for twin table machi-
ning with rotary table or tail stock, multi-
ple clamping or single-part manufactu-
ring of voluminous parts, this machine
group covers nearly all fields of applica-
tion. Stability, precision and high speed
are characteristics of these machines.
Outstanding features of the HV machines
are long traverse paths, horizontally and
vertically swiveling machine spindles,
easy mounting of clamping units as well
as automatic loading by means of ex-
ternal loading systems.
A swivel head for 5-side horizontal and
vertical machining as well as for 3D
machining distinguishes the HV series.
These machines are also available in
different configurations.
The matec “tailor-made” system with its
extensive service package allows a multi-
tude of machine concepts which provide
an optimal manufacturing solution for
every customer, securing a competitive
advantage.
Traveling Column Series - HV Machines
Flexibility in single-part and series production
OptionsAdditional tool magazine
with up to 200 pcs
Pick-up stations for oversized tools
or angle drilling and milling heads
CTS with pressure 20/40/70 bar
Micro lubrication system
Coolant cleaning units with
different filter system
Coolant temperature control
Coolant tank with volume
capacity 450/900/2,000 l
Oil suction units
Automatic doors
1-axis rotary table with
conventional or direct drives
2-axis tilting rotary table
Lathe spindle vertical/horizontal,
size A8 and A11
High speed rotary table with
direct drive up to 4,000 rpm
(turning/positioning)
Additional tool magazine
only for turning tools with
separate tool changer
Separate fixed tool holder on
the headstock for turning tools
(option: with interrupted cut especially
for heavy turning operations)
CNC carriage unit for tail-stock,
steady rest and opposed spindle
Integrated quick change pallet systems
Clamping hydraulics or pneumatics
Rotary distributor for hydraulics
and pneumatics
3-D probe
Tool measuring or tool breaking control
Loading automation / NC-gripper
Standardspecifications
Full cladding of the machiningarea incl. electrically protectedsliding doors
Digital main spindle drive, motor
spindle, oriented spindle stop
Spindle bearing Ø 80 mm,
tool clamping 12,000 N
Linear guides in all axes
Feed rate/rapid feed with digital
AC servo motors in all axes
Tool magazine traveling in
X-axis (protectively installed
in the traveling column)
Tool position coding variable
Automatic lag compensation for
high speed milling of contours
Chip conveyor
Controls
Rexroth INDRA Motion MTX
Heidenhain iTNC 530
Siemens 840D
matec-30 HV with integrated rotary table 1,450 mm matec-30 HV with two traveling columns and 9 CNC axes
The machine concept of matec-30 HV is based on thelong-bed machine matec-30 L. The machine is equippedwith a swivel head. Various CNC rotary tables in connec-tion with the swivel head enable to perform 5-side or 3Dmachining of work parts. The long X-axis and the swivelhead swiveling 105° to both sides guarantee multilateralmachining of long profiles or shafts in multiple clamping.
matec-30 HVHorizontal and vertical machining
Special features
Tool system SK40 /HSK-A 63
Swivel head +/- 105° continuously variable as
CNC axis for horizontal and vertical machining,
indexing precision +/- 5 angular seconds
Optionally available as milling/turning center
with turning diameters up to 2,200 mm
Specifications
Working area X-axis 1,300 -12,000 mm
Working area Y-axis 600 (800/1,000/1,200) mm
Working area Z-axis vert. 700 (1,000/1,200)/hor. 800 (1,100/1,300) mm
Distance spindle nose/table vert. 0 - 700 (1,000/1,200)/hor. 150 - 950 (1,250/1,450) mm
Machine table width 635 (835/1,035/1,235) mm
T-slots 18 H8
Spindle SK40 (HSK-A 63)
Speed 9,000 (12,000/15,000/18,000/24,000/42,000) rpm
Power 16 (30) kW - 40% DC
Torque, max. 100 (191) Nm - 40 % DC
Rapid feed 30 (48/100 with linear drive) m/min
Drilling performance in steel 40 (60) mm
Tapping in steel M22 (M30)
Milling capacity in steel 400 (500) cm3/min
Tool magazine 36 (48 up to 200) pcs
Tool diameter, max. 70 (130) mm
Tool length, max. 340 (450) mm
Tool change time vertical approx. 3.5 sec / horizontal approx. 6.5 sec
Chip-to-chip time vertical approx. 5.5 sec / horizontal approx. 8.5 sec
Specifications valid for Y=600 mm and swivel head with serration 1°
Subject to technical changes
Traverse paths X-axis mm 1,300 2,000 3,000 4,000 5,000 up to 12,000
Machine table length mm 1,800 2,500 3,500 4,500 5,500 12,500Twin room mach. max. vert. mm - 2x720 2x1,220 2x1,720 2x2,220 2x5,720Machine length, approx. mm 4,910 5,870 7,150 8,460 9,740 18,700Weight, approx. t 7.5 9.2 10.4 11.8 12.8 25