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Page 1: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Martin Buchan PMW2014

Page 2: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Who we are

Race cars in summer 2013

Methods to verify aerodynamic performance

◦ Cotton threads

◦ Flow visualisation paint

◦ Data logging

◦ Laser sensor

Simulation knowledge

Future RS5

Page 3: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Private VLN Team

VLN class D3T/AT

From Ingolstadt

Founded in 2007

Members: Audi Employees from Ingolstadt

Philosophy:

Using knowledge of different departments of AUDI AG Ingolstadt. Scientific development on the racetrack

Page 4: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 5: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 6: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Cotton Threads

Data Logging

Flow-Viz-Paint

Laser Sensors

Page 7: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Simple - Cheap - Camera or photographer to watch - Good colour: neon pink - Difficult in rainy conditions

Page 8: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

2013

2014

Changes: - Larger flaps - Smaller angle - Smooth surfaces

Page 9: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

No separation at brake cooling inlet

Outlet becomes inlet

Page 10: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

outlet interior

new outlet interior

Page 11: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

petroleum + chalk particles = flow visualisation paint

- Cheap - Easy to produce - Should dry while driving - Not working on hot surfaces - Using brush or spray

Page 12: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Separation at leading edge

Separation behind screw

Separation

Outlet becomes inlet

Page 13: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Separation

Vortex

Page 14: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Airflow to the outside

Vortex caused by different pressure areas

Page 15: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Separation at the lower side Full length: 330mm Separation: from 278mm (16%, should be <=5%)

Longer Endplate to improve performance

Separation at the edge

Page 16: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Separation caused by fold

Page 17: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Important data for aerodynamics: - Vehicle speed - Water temperature - Charged air temperature - Laser sensors

Page 18: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 19: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 20: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Front Rear

- Measurement of ride height at front and rear - Comparison of standstill and highspeed - Calculation of downforce - Identified bad downforce balance

Page 21: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 22: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Source: Rennwagentechnik, Michael Trzesniowski, Springer Vieweg 2012

front wing

rear wing

undertray

Page 23: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Wing in free air stream Wing close to ground - Little increase in cd - cl more than doubled

Source: www.runxbuys.com

Page 24: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

-Covered rear axle for more _downforce and less drag

-Less cooling for rear differential

Page 25: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Rear axle covered - NACA ducts for rear differential - Maximum size diffusor with 4 _ diffusor fins

Page 26: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Smaller rear wing for less drag _and better downforce balance

2013

2014

Page 27: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of
Page 28: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Expanding outlet area from 600cm² _to 2800cm² - Additional 20mm gurney for more _downforce and cooling performance

2013

2014

Page 29: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Inlet interior

New position

Page 30: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Expanding to maximum size of __200mm - Possebility to use bigger flaps

Page 31: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Brake cooling

Engine cooling Brake cooling

Page 32: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Different temperature areas - Better cooling performance - Less drag - Lower air temperature (engine)

Page 33: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

Driving direction Outlet for less drag

Page 34: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

…after 4800km racing Comparison summer 2013 vs. summer 2014 - Topspeed +10km/h - Downforce +11% - Coolant temperature -10K - Improved downforce balance

Page 35: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of

- Audi RS5 body - 3.0 V6 TDI BiTurbo - 400hp - 800Nm - quattro

Page 36: Martin Buchan PMW2014 - Tuning Akademie · Private VLN Team VLN class D3T/AT From Ingolstadt Founded in 2007 Members: Audi Employees from Ingolstadt Philosophy: Using knowledge of